KOB KOB PYROMAT ECO SERIES Installation Instructions Manual Download

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Installation Instructions
PYROMAT ECO 35 to 151

ID: 104646-D english

Summary of Contents for KOB PYROMAT ECO SERIES

Page 1: ...Installation Instructions PYROMAT ECO 35 to 151 ID 104646 D english ...

Page 3: ...l start up and handover 4 8 Spec sheets 2960 1 2 Wood burning PYROMAT ECO Installation Closed System 2960 3 4 Wood burning PYROMAT ECO Installation Open System 4500 1 Water bearing Components Burner Safety Devices 4600 1 2 3 Water bearing Components Heat Distribution 2010 1 2 3 4 5 Burner System PYROMAT ECO 2110 1 Accessories for PYROMAT ECO Conducting Exhaust Gas Cleaning 2200 1 2 Accessories for...

Page 4: ...oved in compliance with European Standard EN 303 5 1999 In addition the PYROMAT ECO meets all European national deviations relating to tightened regulations relevant to emission limits and efficiencies Austria Art 15a of the B VG Agreement on the Saving of Energy Agreement on Protective Measures Concerning Small Furnaces Federal Law Gazette Ordinance 331 Furnace Ordinance FAV dated 18 Nov 1997 Par...

Page 5: ...e 90 bends should be avoided if possible Exhaust gas lines with lengths longer than 1 m should be insulated The connection to the chimney should be carried out in a fashion rising at an angle of 30 45 The exhaust gas line incl the lead in into the chimney should be designed so as to be gas tight 4 The water installations Here we refer to the standards and regulations cited in this document 4 1 The...

Page 6: ...6 Fire protection The fire protection regulations for wood heating systems vary for each specific country The regulations valid for the respective place of installation must be complied with 6 1 Fire protection for the fuel storage space The measures necessary for this are never part of the scope of performance from KÖB SCHÄFER GmbH The conditions set by the local building au thorities must be met...

Page 7: ...system is connected to the electric mains 10 The motors switches and sensors are all con nected electrically Do not put the facility into operation over hastily without the presence of a specialist from KÖB SCHÄFER GmbH or another spe cialist cited and trained by it In case of damage you would lose your war ranty claims Inspected on By Signature 7 4 Initial start up and handover A competent contac...

Page 8: ...o Spec Sheets 4000ff The expansion tank has to be connected to the burner via the burner inlet without any blockage units a Designation of the motors sensors safety switches Motors Electric sensors and safety switches M1 Exhaust fan B1 Exhaust gas sensor PT 100 M12 Primary air vent B20 Burner sensor KTY M13 Secondary air vent B20 1 Return flow sensor KTY M13 2 Secondary air vent 2 B26 Lambda senso...

Page 9: ...8 40 SQS 35 NW 40 75 85 61 81 UPS 32 80 230 V VXG 48 40 SQS 35 VXG 48 40 SQS 35 NW 50 101 151 UPS 40 60 F 230 V VXG 48 40 SQS 35 VBF 21 50 SQK 33 NW 50 1 Or equivalent d Dimensioning of buffer storage unit as per EN 303 5 Minimum storage volume for exemplary acceptance of QH with TB x QN for beechwood dry PYROMAT ECO Model Rated output Qmin QN kW Min VSP l TB x QN kWh QH kW 30 5 25 30 2169 179 16 ...

Page 10: ...tors are installed in the burner accumulator circuit Any installation of slide valves or of a heat meter will require reconfiguration of the burner pump and burner control valve by the heating technician For incorporation of heat consumers or additional heat generators refer to Spec Sheets 4000ff The expansion tank has to be connected to the burner via the burner inlet without any stoppers a Desig...

Page 11: ...del Forward flow VL Return flow RL Safety forward flow SV Safety backflow SR 30 5 35 45 UPS 32 60 230 V VXG 48 32 SQS 35 VXG 48 40 SQS 35 NW 40 NW 25 NW 25 55 65 UPS 32 55 230 V VXG 48 32 SQS 35 VXG 48 40 SQS 35 NW 40 NW 25 NW 25 75 85 61 81 UPS 32 80 230 V VXG 48 40 SQS 35 VXG 48 40 SQS 35 NW 50 NW 32 NW 32 101 151 UPS 40 60 F 230V VXG 48 40 SQS 35 VBF 21 50 SQK 33 NW 50 NW 32 NW 32 1 Or equivale...

Page 12: ...facturer s declaration Thermal Extinguishing Valve R 50 90 C Art No K SLV This is a thermally opening extinguishing valve with adjustable opening temperature for connection by customers to a pressurised water line or an extinguisher water container Includes Extinguishing valve Danfoss AVTA adjustable 50 90 with dirt trap Automatic Fire extinguishing System Art No K SLE In the event of any burn bac...

Page 13: ...33 Counter flange seals ZH 3 80 Three way valve VBF 21 80 80 100 SQL 33 Counter flange seals ZH 3 100 Three way valve VBF 21 100 100 160 SQL 33 Counter flange seals ZH 3 125 Three way valve VBF 21 125 125 550 SQL 33 Counter flange seals Pumps Art No ZP Art No Pump model DN mm Voltage V Capacity W Capacity m3 h mWS Incl complete bolted connection RPM controlled ZPS 255 UPS 25 50 25 230 35 80 3 0 1 ...

Page 14: ...ZV 3 25 Manifold Connection LVW 65 Art No LVW 65 V Connecting two model LVW 65 manifolds produces a manifold for four to six consumer groups The connection is assembled at the factory to assure an accurate fit Manifold for Burner Design Art No LVK 65 2 Manifold for Burner Design Art No LVK 65 3 Manifold for burner design forward and return flow manifold packed with intermediate insulation chamber ...

Page 15: ... without leakage losses One ball valve with screwed connection for mounting on motor valve VXG 48 25 SSY 319 with pump connection on bottom One ball valve with thermometer socket and screwed connection with pump connection on top One ball valve with thermometer socket screwed connection and fastener for return flow Two immersion thermometers installation in ball valve forward and return flow Heati...

Page 16: ...ner and the control module The control module 300 mm wide x 280 mm high x 100 mm deep mounts on the wall where possible and is connected to the burner via a data transmission line in plug and play fashion Functions Output control system with storage management provided by continuously adjusting air vents optimising heat ups and burn outs Nominal load during accumulator loading phase Partial load a...

Page 17: ... solution for small scale systems with Control module for external controller art no ECO BM 00 Maximum of three controllers see spec sheets Category 4 2 Ready made solution for complex systems with Control system module art no ECO RM 00 With additional control system modules up to 13 controllers can be integrated in the in ECOTRONIC see spec sheets Category 4 Heat accumulators Refer to Spec Sheets...

Page 18: ...ency nominal heat output wood 87 92 87 92 87 92 87 92 87 92 97 92 87 92 87 92 87 92 87 92 Exhaust gas temperature nominal heat output wood C 180 180 180 180 180 180 180 180 180 180 Exhaust gas mass flow nominal heat output wood g s 30 4 35 2 44 56 60 68 58 4 72 88 108 Max flue draught wood Pa 1 25 25 25 25 25 25 25 25 25 25 Nominal heat output oil kW 35 38 45 55 60 75 60 75 90 110 Boiler efficienc...

Page 19: ... 1 KÖB SCHÄFER GmbH Flotzbachstr 33 A 6922 Wolfurt Tel 43 5574 6770 0 Fax 65707 E Mail office koeb schaefer com We reserve the right to make technical changes 2010 b 4 2005 01 31_E Dimensional drawing c b a rear view front view side view ...

Page 20: ... oil burner 647 647 769 769 842 842 631 631 820 820 L Flange of oil burner 770 770 773 773 813 813 770 770 876 876 M Flange forward flow burner 1331 1331 1389 1389 1386 1386 1328 1328 1386 1386 N Flange return flow burner 811 811 869 869 693 693 635 635 636 636 O Space for operation 800 800 800 800 800 800 800 800 800 800 P Min distance to wall 100 100 100 100 100 100 100 100 100 100 Q Space for c...

Page 21: ... When operated according to the operating instructions dust emissions even when chips are incinerated are under 150 mg Nm based on 13 residual oxygen Exhaust gas fan The exhaust gas fan mounts onto the de duster and has greater dimensions in comparison with the normal design Note Due to increased loss of pressure burner operation on the Pyromat ECO may depending on the exhaust design only be possi...

Page 22: ... of the burner against spring pressure when pulled out a weighted shutter closes automatically thus protecting the burner from soiling protected by a limit switch Flange diameter inside 128 mm Hole circle diameter 150 mm Retracting stroke 160 Weight without burner 24 kg Includes 1 limit switch mounted on slide out system 1 limit switch uninstalled for installation by the customer on filler lid lim...

Page 23: ...to the firebox s lower connection piece The forward flow for the heating is the firebox s upper connection piece 130 mm above the upper edge of the burner nominal widths ditto those for the burner Access door for PYROMAT 55 65 75 85 532 x 358 mm for PYROMAT 101 151 1062 x 358 mm Weight 70 kg Extension Piece FP 5 per 100 mm Art No KPM E F 55 V Extension Piece FP 10 per 100 mm Art No KPM E F 101 V i...

Page 24: ... 1 1 2 4050 Controllers for solar systems Solar domestic water heating system ECO S3 1 2 2 4050 Modules and combinations possible see Spec Sheet 4020 Extra charge for control system module Extra charge for control module Without control system module 1 Control System Module 1 x ECO RM 00 2 Control System Modules 2 x ECO RM 00 3 Control System Modules 3 x ECO RM 00 Control module Standard 4 5 contr...

Page 25: ...ed Control Module with Extended Keyboard Art No ECO 13 A control module with an additional row of buttons to operate a maximum of 12 controllers Pyromat DYN 13 controllers Pyromat ECO Data transmission line with plug 10 0 m standard Art No ECO ZL 10 0 Data transmission line with plug 2 0 m Art No ECO ZL 2 0 Data transmission line with plug 5 0 m Art No ECO ZL 5 0 Data transmission line with plug 2...

Page 26: ...YN Version 1 Control module in the heating room Version 2 Decentral control module e g in annex building Only one control module possible Visualization with PC for extra cost please refer to Data Sheet 4090 Control Module 1 3 possible Visualization with PC for extra cost please refer to Data Sheet 4090 PC Boiler module on the PYROMAT DYN Operating module Control Module 1 F2 F1 F4 F3 F5 F6 KÖB F7 O...

Page 27: ...E Mail office koeb schaefer com We reserve the right to make technical changes 4020 3 2005 12 10_E Example of how to connect the CAN BUS cables for the PYROT Control Module 1 3 possible Visualization with PC for extra cost please refer to Data Sheet 4090 F2 F1 F4 F3 F5 F6 KÖB F7 OK F8 PC Control cabinet PYROT Operating module Control Module 1 Control Module 2 ...

Page 28: ...eration the additional heat generator disconnects and the closed shut off valve prevents it from being flowed through The burner temperature is adjusted in gliding fashion to the minimum temperature according to the heat requirement Includes Pushbuttons for additional heat generators Controller output for shut off valve 2 and burner 3 Flow sensor QAD 21 uninstalled Note Only for PYROMAT ECO and PY...

Page 29: ...l output for pump 1 mixing valve 2 and burner 3 Attention Only for PYROMAT DYN without ECO function and PYROT with hydraulic switch See Hydraulic Drawing 3950 PYROMAT ECO or 6960 PYROMAT DYN with ECO function Controller for Heat Generator parallel Art No ECO KP1 When required an additional heat generator is automatically connected This may occur after heat is taken from the accumulator to cover th...

Page 30: ...for annex building Controller output for pump 1 mixing valve 1 and changeover valve 3 Flow sensor QAD 21 uninstalled Domestic water sensor QAZ 21 5220 with dipping shell x 200 mm uninstalled Thermostat QAA 35 Art No ECO ZR QA Thermostat QAA 35 uninstalled a supplement to the Controller for Room Heating Units Art No ECO H and Controller for Annex Buildings Art No ECO N The Thermostat can be connect...

Page 31: ...ixed temperature An integrated timer can be used to set the heating periods daily and weekly schedules Includes Pushbutton for domestic water heater Controller output for pump 1 and shut off valve 2 Domestic water sensor QAZ 21 5220 with dipping shell x 200 mm uninstalled Controller for Domestic Water Heater Art No ECO B2 When the temperature of the domestic water drops it is reheated by the built...

Page 32: ...e second circuit is for heating the heat accumulator at the back bottom and the third circuit is for heating the heat accumulator at the front top The heat accumulator is heated by an externally situated plate heat exchanger When there is a changeover from the domestic water heater to the heat accumulator the secondary pump is switched on which is then operated with the solar pump For optimised fu...

Page 33: ...xample 3 accumulators in series accumulator 1 accumulator 2 accumulator 2 accumulator 3 accumulator 1 T T T example 2 accumulators in series T T T B28 3 M M M B28 1 B28 2 T T B28 1 T B28 3 B28 2 M T T M1 PYROMAT ECO I solar collector II solar station with solar pump III thermostatic water mixer IV plate heat exchanger 1 solar pump 2 inlet valve domestic water accumulator 3 secondary pump 4 inlet v...

Page 34: ... price Includes CD with visualisation software and installation instructions Visualisation Supplementary Function ECO VIZ Extended visualisation ECO VII with the functions of the keys additionally activated from F4 Additional functions include each heating control unit heat generator heat consumer solar system as well as the automatic loading system Pyromat DYN Pyrot Each function of the keys is d...

Page 35: ...he delivery d Draining the heating room and silo room with all the ducts and shafts required for installing the entire facility e Unloading the scope of the delivery from the truck unless the delivery has been expressly agreed with a crane truck 2 Helpers during the installation of the burner system Providing a qualified helper to be available during the entire duration of the installation Require...

Page 36: ...he scope of the delivery Due to the great forces that develop this performance should be furnished according to the instructions of an expert architect or structural engineer in accordance with the supplier s specifications Making the chimney system with the connecting hole for the exhaust pipe exception metal chimney included in the scope of the delivery d Draining the heating room and silo room ...

Page 37: ...erfines dust wood particles smaller than 1 0 mm as per ÖNORM M 7133 2 1 Without pre dryer max 10 0 of the total mass consequence of substantial overstepping of limit Temperature peaks Slag formation Even higher temperature etc to the point of destruction Special maintenance instructions for firing Elevated values are especially critical for remnant wood in combination with elevated values as per 1...

Page 38: ...k1 S 650 less than W10 Pellets conforming to standards untreated D 6 to 10 mm k2 S 650 less than W10 Pellets conforming to standards untreated D 11 to 15 mm 6 Maximum water content allowed W percentage by weight of the total mass The maximum water content allowed in the fuel when entering the furnace should be taken from the spec sheets for the furnace series With a pre dryer installed between the...

Page 39: ...g minimum terms of delivery are required 14 days for feed worm up to D 150 mm 42 days for all other parts Should it not be possible to make these preparations within the stated minimum terms and should the sup plier not be at fault then the supplier is relieved of all liabilities of the term of delivery 6 3 The supplier reserves the rights to hold back on the delivery should the agreed terms of pa...

Page 40: ...hydraulic units hydraulic cylinders pushrods extraction and feed worm sluice wheels movable grills valves pumps step down gearing chain drives blowers fire protection door motor covers etc is 2 years as of the date of delivery 11 4 Normal Wear Oils and Lubricants There is no warranty on parts subjected to normal wear such as seals etc Also oils and lubricants such as hydraulic oils etc carry no wa...

Page 41: ...Equipment Directive Applied standards EN 303 5 DIN 4702 Solid fuel burners manual and automatic feeder systems EN 60335 1 A 14 98 Safety standards for appliances for household and similar purposes EN50081 Part1 and Part2 EN61000 6 2 EN55022 EN61000 4 2 EN61000 4 3 EN61000 4 4 EN61000 4 5 EN61000 4 6 TRD 702 A complete technical documentation is included The operation and installation manual is inc...

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Page 44: ...3 04 31 70 8 Fax 49 33 04 31 70 8 wolfgang ratzka koeb schaefer com ITALIA Koeb Schaefer Italia S r l I 36063 Marostica Tel 39 0424 8 10 50 Fax 39 0424 47 34 45 italia koeb schaefer com LUXEMBOURG D 72639 Neuffen Tel 49 70 25 80 42 Fax 49 70 25 83 69 6 gerald sieler koeb schaefer com FRANCE F 04300 Forcalquier Tel 33 492 73 10 80 Fax 33 492 73 10 80 france koeb schaefer com FRANCE OVEST F 79160 Co...

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