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13 

 

Commissioning 

7.1 

Connection to the heating system and watering the system 

Before  watering  the  heating  system,  it  is  necessary  to  clean  properly  this  system,  i.e.  at  least  two  times  fill  the 
system with clean water and afterward drain it.  
Water  serving  for  watering  the  heating  system  has  to  be  clean  and  colorless,  without  suspended 
substances, without oil and without chemically aggressive substances. The heating system has to be filled 
up with water, which complies with requirements of 

Č

SN 07 7401, and mainly its hardness mustn't exceed 

the required parameters. Parameters of circulating and additive water have to comply:

 

 
Tab. 

. 5 

The maximum permissible values of heating water according to 

Č

SN 07 7401 

Recommended values 

Hardness 

mmol/l 

Ca

2+

 

mmol/l 

0.3 

Concentration of total Fe + Mn 

mg/l 

(0,3)* 

*recommended value 

WARNING!!! The manufacturer doesn't recommend using of antifreeze mixtures.  

 

In  case  that  water  hardness  doesn't  comply  with  requirements,  then  it  has  to  be  modified.  Even  multiple  heating 
water with higher hardness will not prevent from excluding salts on the walls of the boiler drum. Sedimentation of 1 
mm of limestone reduces the heat transmission from metal to water by 10 % in the given place. 
During the heating season it is necessary to maintain the constant volume of heating water in the heating system 
and  be  particular  in  the  heating  system  is  deaerated.  Water  from  the  boiler  and  the  heating  system  mustn't  be 
discharged  or  withdrawn  for  using,  except  the  necessarily  needed  cases,  such  as  repairs  and  so  on.  Emptying 
heating  water  and  filling-up  of  new  water  increases  a  danger  of  corrosion  and  creation  of  water  stone.  If  it  is 
necessary  to  add  water  into  the  heating  system,  please  only  add  it  to  the  cooled  boiler,  in  order  to  prevent 
bursting the section.  

During  filling-up  water  into  the  boiler,  the  system  has  to  be  disconnected  from  the  electric  power  supply 
network.  

The air-relief valve on the boiler and on the heating system has to be opened and has to be workable.  

Adjust the expansion tank to the pressure by 10 kPa (0,1 bar) higher than the pressure required in the heating 
system.  Pressurize  the  system  to  the  required  pressure  about  100  kPa  (1  bar)  and  again  deaerate.  For  the 
purpose of watering, we recommend using a filter on the input into the heating system.  

The  heating  system  has  to  have  a  sufficient  number  of  deaerating  points.  A  discharge  valve  has  to  be 
mounted in the lowest place of the heating system.  

The  expansion  tank  has  the  capacity  of  10  liters,  and  its  volume  is  enough  for  about  150  l  of  water  in  the 
heating system.  

The system  should be designed for the temperature gradient of 55/45 °C due to using the condensation.  

The condensing boiler can be also used for old gravity systems, which were over-dimensioned, and thanks to 
it  the  condensation  can  be  effectively  used  also  for  this  system;  however  it  is  necessary  to  complete  this 
system with a corresponding expansion tank.  

The condensing boiler is equipped with a low-energetic pump with PWM control Wilo Yonos Para RS 15/7,5. 
The modulation pump is controlled by the control unit of the boiler according to the selected strategy. 

The connection to the heating system, hot water and gas is to be performed through spherical valves.  

 

Fig. 

. 8 

The dependence of dynamic pressure (head of delivery) and flow rate  

  

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  The supply rate of heat transfer fluid - water  [liter/hour] 
 

 The characteristics of the modulating pump and the boiler (usable dynamical 
pressure) 

 Limitation of dynamical pressure through the bypass valve in the 
boiler 

Содержание VIADRUS K 5

Страница 1: ...1 VIADRUS K 5 Manual for boiler operation and installation GB_2016_42 GB_2016_47 ...

Страница 2: ...7 5 Fume extraction system 14 7 6 Fume extraction system example of a correct connection of the flue gas ducting and the air suction 16 7 7 Fume extraction system example of an incorrect connection of the flue gas ducting and the air suction16 7 8 Connection of the system STARR D80 and FLEX 80 16 7 9 Connection of the system LIK 60 100 19 7 11 Commissioning the boiler 21 7 12 Instructions before c...

Страница 3: ...uction of the boiler VIADRUS K5 from natural gas to propane and contrariwise The fume extraction system from company ALMEVA is approved for the boiler In case of using of the fume extraction system for the condensing boilers of other manufacturers it is necessary to use a system of the same parameters as for the approved type of the fume extraction system 2 Usage and advantages of the boiler The c...

Страница 4: ...of fuel G20 mbar 20 Noice level dB 55 Boiler connection heating water output Js 3 4 return heating water input Js 3 4 input of cold water into the heater CW Js 1 2 output of heated up water from the heater HW Js 1 2 input for hot water circulation HWc it is plugged in the production plant Js 1 2 condensate exhaust mm Ø 16 safety valve outlet Js 3 4 gas inlet Js 3 4 Connecting voltage 1 N PE 230 VA...

Страница 5: ...perature mode ƞ4 102 At 30 of nominal heating power and low temperature mode P1 4 kW At 30 of nominal heating power and low temperature mode ƞ1 110 7 Auxiliary electric energy consumption Other items At full load elmax 0 069 kW Heat loss in standby mode Pstby 0 093 kW At partial load elmin 0 030 kW Electric energy consumption of the igniting burner Pign kW In standby mode PSB 0 003 kW Emission of ...

Страница 6: ... fume extraction system DN60 Fig 1 Boiler assembly The base of the structure is a silumin heat exchanger Furesoro 3 produced by Dejatech This boiler is also equipped with a premix burner Combustion mixture is mixed in the mixer with the preliminary defined proportion of air and gas in the whole power range Air is mixed with gas in the mixer before the modulating fan and the mixture is afterward co...

Страница 7: ...ximum permissible temperature C 95 Maximum permissible pressure bar 6 Heat exchanger area m 2 0 7 heat exchanger volume l 3 8 Power kW 23 5 Dimensions Device height L 990 Tank dimensions without insulation Ø 400 Tank dimensions with insulation mm 455x455 Insulation from soft polyurethane foam mm 30 Connections Cold water hot water R 3 4 Circulation R 3 4 Central heating circulation the supply the ...

Страница 8: ... of electric devices General regulations ČSN 33 2000 7 703 ed 2 Electric installation of buildings Part 7 703 Special equipment and equipment in special objects Rooms and cabins with sauna stoves ČSN 33 2130 ed 3 Low voltage electric installation Inside electric distributions ČSN 33 2180 Electric technical regulations ČSN Connection of electric devices and consumers ČSN 34 0350 ed 2 Safety require...

Страница 9: ...oiler placement with regard of fire fighting regulations Safety distance from flammable materials during installation and at operation of the boiler it is necessary to observe a safety distance 200 mm from flammable materials with the combustibility grade A1 A2 B and C D for lightly combustible materials with the combustibility grade E F which quickly burn and burn themselves even after removal of...

Страница 10: ... the basic price of the boiler 6 4 Boiler mounting According to the marked outlets the boiler is connected to the heating system including hot water and the gas distribution according to fig No 6 Connection of the condensate exhaust has to comply with legal norms ČSN and EN Further the flue gases exhaust is connected according to the project Fig 4 Connection dimensions Fig 5 Bottom view of the boi...

Страница 11: ...ture sensor input B9 External temperature sensor B38 HW temperature sensor input BTr Room thermostat E1 Kindling electrode E2 Monitoring electrode MV1 Fan MV1 Fan PS1 Water pressure sensor Q1 Pump X1a Power supply connector 230В X1b Three way valve and selected output connector X1f Fan and pump power supply connector X2 Protective thermostat connector X4 Temperature sensors and Reset button connec...

Страница 12: ...ector 230В X1b Three way valve and selected output connector X1f Fan and pump power supply connector X2 Kindling transformer and gas valve connector X4 Temperature sensors and Reset button connector X5a Selected inputs connector X6a Selected inputs connector X7a Connection of room devices QAA 74 75 X8 PWM fan control connector X10a PWM 1 10В outputs connector X11 Connector for connection of OCI 34...

Страница 13: ...he heating system please only add it to the cooled boiler in order to prevent bursting the section During filling up water into the boiler the system has to be disconnected from the electric power supply network The air relief valve on the boiler and on the heating system has to be opened and has to be workable Adjust the expansion tank to the pressure by 10 kPa 0 1 bar higher than the pressure re...

Страница 14: ...performed so that it doesn t prevent from smooth drain of condensate The condensate exhaust system if installed mustn t be modified or blocked 7 5 Fume extraction system According to the method of flue gases exhaust and supply of combustion air the boiler is in design C It means a closed consumer which uses combustion air from the external space or from a common well and from which the flue gases ...

Страница 15: ...l draught The boiler in design C which by its pipeline with possibility of using a reducer is connected to the common well The outfalls of these pipelines either are concentrated or are mutually placed so close to each other that they are a subject of the same atmosphere conditions The boiler has to be installed with the shortest length of the pipeline for supplying combustion air and for exhausti...

Страница 16: ...ncluding theirs lengths shall be performed by a designer in the technical documentation on the basis of the project supporting documents VIADRUS Remark Number of components for separate types of designs depends on the placement of the boiler 7 6 Fume extraction system example of a correct connection of the flue gas ducting and the air suction Fig 10 7 7 Fume extraction system example of an incorre...

Страница 17: ...ction Revision elbow 87 Boiler reducer centric Elbow 45 Foot elbow 87 with anchorage Revision T piece Revision T piece Revision T piece with drain Pipe with orifice Pipe with orifice Anti raining packing End pipe without orifice Universal distance bushing LIB pipe part with rim Revision T piece with drain and with changing direction Siphon Long John for overpressure ...

Страница 18: ...ex Flexibile hose Anti raining packing End pipe without orifice End plastic head starr complete End pipe flex Revision T piece flex starr Ventilation grid Universal distance bushing End plastic head flex complete Revision T piece with drain and with changing direction flex Version 1 Version 2 Siphon Long John for overpressure Adaptor starr flex 87 ...

Страница 19: ...19 7 9 Connection of the system LIK 60 100 1 Flange 60 100 2 Screw M4 x 12 ...

Страница 20: ... Chimney plastic head starr complete LIK pipe part with rim Adjustable LIK pipe part with clamp LIK revision T piece with measuring hole LIK revision T piece with drain LIK elbow 45 LIK revision T piece with chaning direction and with measuring hole LIK elbow 87 LIL wall bushing LIK elbow 87 short LIK elbow 87 with measuring hole LIK pipe with orifice LIK measuring part with 2 measuring holes LIK ...

Страница 21: ...he name plate Commissioning the boiler may be only performed by organizations nominated for this activity and trained by the manufacturer Minimum pressure in the heating system is 0 8 bar It is necessary to check all shutters and check that no gas escapes Connect the boiler to the electric power supply network Check the gas distribution behind the gas valve Check functionality of the safety valve ...

Страница 22: ... plant so that it heats to the adjusted boiler temperature parameter 742 It is commutated by means of a jumper on the input H5 In case of connection of the commutating space device to the input H5 it is necessary to remove the jumper We also recommend using an outdoor sensor by reason of equithermal heating and using time diagrams Further we recommend using a communicating space device according t...

Страница 23: ...to set the period when a comfort temperature has to be maintained and out of the comfort temperature the regulator will heat to the dumping temperature Setting the time program should comply with an occupation of the room or the night dumping The time program is only used in the Automatic type of operation Hot water heating Setting a type of operation temperature and a time program for HW heating ...

Страница 24: ...on 24 00 00 00 24 00 hh mm 564 Mo Su 2 Phase off 24 00 00 00 24 00 hh mm 565 Mo Su 3 Phase on 24 00 00 00 24 00 hh mm 566 Mo Su 3 Phase off 24 00 00 00 24 00 hh mm 576 Standard values Su Time program 5 Parameter Function Production settings Min Max Units 600 Preselection Mo Su 00 00 24 00 hh mm 601 Mo Su 1 Phase on 6 00 00 00 24 00 hh mm 602 Mo Su 1 Phase off 22 00 00 00 24 00 hh mm 603 Mo Su 2 Ph...

Страница 25: ...ed anti frost space temperature Heating curve slope this value means the setting of the heating curve see fig 16 Automatics summer winter the temperature limit for the transition between the summer and the winter mode Req T StartSpaceThermostat temperature to which the boiler will heat in case that no outdoor sensor is used Act req temperature of drying temperature setting for the floor heating dr...

Страница 26: ...r sensor Call the service 110 The boiler is overheated the electronic safety thermostat switched off Wait until the equipment is cooled down and switch on it again by pressing the button Reset In case of repeated occurrence of the error contact the service 111 The pump is defect or the thermostatic valves are closed a temperature sensor was initiated Open the thermostatic valves In case of repeate...

Страница 27: ...red temperatures Incorrect date and time setting Check and if necessary adjust the setting of the week day time and date The hot water sensor has an insufficient contact with the heater cladding Check and tighten the hot water sensor The three way valve doesn t switch over Check the connection and switching over the three way valve Switching off at a failure See table 6 See table 6 Contact the ser...

Страница 28: ...nto the system which is approved by the manufacturer of the anti freeze fluid for this type of the boiler or empty the system to prevent against freezing the heating system and the boiler In case of boilers with exhausting flue gases into the surrounding through the outer wall of the building during strong freezing temperatures it is necessary to check whether condensed water from flue gases is no...

Страница 29: ...by a service company with a valid service certificate In case of reclaiming the cladding the customer is obliged to present the packing label of the boiler cladding which is placed on the cardboard box in which the cladding is dispatched The user is obliged to entrust the removal of failures only to a qualified contractual service accredited by the manufacturer of the boiler VIADRUS a s otherwise ...

Страница 30: ...30 ...

Страница 31: ...tificate for the customer the user The record of performed warranty and after warranty repairs and regular annual checks of the product Record date Performed activity Contractual service organization signature stamp Customer signature ...

Страница 32: ...VIADRUS K 5 VIADRUS a s Bezručova 300 E mail CZ 735 81 Bohumín info viadrus cz www viadrus cz ...

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