background image

 

 

Boiler structure 

  
The main part of the boiler is 

a cast-iron sectional boiler drum

 

made of grey cast iron according to ČSN EN 1561. 

  

The boiler design meets the requirements for firmness according to ČSN 07 0240 and ČSN EN 297. 

  

The boiler power is given by the number of sections. Separate sections are connected by means of pressed-on insertions 

 47 mm (length - 36 

mm, angle - 

1°45") and fixed with help of anchoring bolts, which creates a combustion chamber, a convective surface and inside of the sections 

- a water volume of the boiler. The design of the convective surface enables mechanical cleaning-up of the boiler drum with the attached brush. 
The input and the input of heating water in the rear part is equipped with 1" pipes.  A discharge valve is placed on the return water connection. 
At  installation,  it  is  necessary  to  mount  an  air-relief  valve  on  the  output  of  heating  water  that  is  a  part  of  standard  delivery.  The  entire  boiler 
drum is insulated with health harmlessness mineral insulation that decreases losses by heat transmission into the environment. 

built-in  draught  diverter

  with  an  orifice  for  chimney  pipe  installation  is  fixed  to  the  upper  part  of  the  boiler  drum  with  help  of  bolts.  The 

draught diverter is equipped with a demountable cover for cleaning-up. 

The boiler drum is installed on 

a steel support

 which closes the burner space from the bottom side. It contains a protective cover from anti-

corrosion sheet-metal steel and thermal insulation. 

The steel cladding of the boiler is painted with high-quality komaxit painting. 

The atmospheric burner

 consisted of low-emission oval-shaped burner pipes of new type is made of anti-corrosion steel with high operation 

life-time. Particular pipes are fixed on the burner board with help of four bolts. For 2- and 3-section versions of the boiler, 

VI OVO 1G

 burner 

pipes are used and for 4- and 5-sections versions - 

VI OVO 1E

 burner pipes. The pipes only differ from each other by the perforation width. As 

a scale for evaluation of ecological and economical of heat production, there are used emission norms, directives, and regulations. The burner 
pipes represent a modern special burner system that: 

-

 

significantly save the environment; 

-

 

emission values are significantly lower than those very strict ones specified by directive of Ministry of Environment of Czech Republic No. 
05/97  for  "Ecologically  friendly  product with requirements for granting of trademark" as well as with requirements of the border of "Blue 
angel". 

A progressive structure of the 

burner

 enables to fully close the combustion chamber of the boiler; whole air needed for combustion  is brought 

into the burner pipes through diffusers. A gas distributor with gas nozzles is fixed to the burner board.  

 
The stationary low-temperature boiler is offered with a safety and control automatics with an ignition pilot burner. 

0

1000

2000

3000

4000

5000

6000

0

0,05

0,1

0,15

0,2

0,25

0,3

0,35

0,4

0,45

p

z

[P

a

]

Q [dm

3

/s]

Závislost tlakové ztráty na průtoku p

- Q 

Kotel VIADRUS GARDE G 42 ECO

2 články

3 články

4 články

5 článků

 

Fig. №. 1 

Hydraulic resistance 

Dependence of pressure loss on flow rate p

z

 

– Q 

Boiler VIADRUS GARDE G42 ECO 

2 sect. 

3 sect. 

4 sect. 

5 sect. 

Содержание GARD G42 ECO

Страница 1: ...GB_2018_03...

Страница 2: ...ment 24 10 Delivery and assembly 25 10 1 Delivery and accessories content 25 10 2 Mounting procedure 25 11 Commissioning instructions for contractual service organizations 27 11 1 Verification activit...

Страница 3: ...s it is equipped with a safety device for prevention of flue gas reverse motion A two sections and three sections design is suitable for reconstruction of heat sources in separate dwelling units for s...

Страница 4: ...ating power kW 8 12 17 18 26 22 30 Weight kg 75 100 122 146 Water content l 7 9 2 11 4 13 6 Chimney throat diameter mm 80 110 130 160 Boiler sizes width mm 335 420 505 590 depth x height mm 758 957 Op...

Страница 5: ...ing of the boiler is painted with high quality komaxit painting The atmospheric burner consisted of low emission oval shaped burner pipes of new type is made of anti corrosion steel with high operatio...

Страница 6: ...cladding 10 cladding rear part 11 electric panel bracket 12 electric panel 13 safety flue gases thermostat 14 safety operational thermostat 15 boiler thermostat with a turning knob 16 thermo manomete...

Страница 7: ...the safety and boiler thermostats eventually the pump thermostat of the thermometer are placed in the well of the left outer section and the back pressure valve that is placed in the upper part of the...

Страница 8: ...tion pilot burner is not combusted during the safety time Ts 55 s Ts 25 s SIT Ts 60 s then the blocking automatics will be connected If flame is extinguished during normal operation the igniting autom...

Страница 9: ...LURE SIGNALLING B 1 SAFETY THERMOSTAT BT4 BOILER THERMOSTAT BT6 OUTDOOR THERMOSTAT S2 LOW NOMINAL POWER SWITCH Y3 2 VALVE COIL M9 EXHAUSTING VENTILATOR E1 IGNITION ELECTRODE E2 IONIZATION ELECTRODE Y1...

Страница 10: ...way valve Circulation pump Valve 2 coil Circulation pump thermostat DHW heater thermostat Room thermostat ELECTRIC PANEL Conductors colors GNYE yellow green RD red BK black BN brown BU blue LEGEND Z1...

Страница 11: ...K 4100 Q 2003 B GAS VALVE E1 IGNITING ELECTRODE E2 IONIZATION ELECTRODE BT2 FLUE GASES THERMOSTAT BT1 SAFETY THERMOSTAT BT4 OPERATION THERMOSTAT S1 MAIN SWITCH H1 BOILER UNDER VOLTAGE SIGNALLING H2 FA...

Страница 12: ...AFETY THERMOSTAT BT4 BOILER THERMOSTAT BT6 OUTDOOR THERMOSTAT S2 LOW NOMINAL POWER SWITCH Y3 2 VALVE COIL M9 EXHAUSTING VENTILATOR E1 IGNITION ELECTRODE E2 IONIZATION ELECTRODE Y1 VK 4100 Q 2003 B GAS...

Страница 13: ...entilator Three way valve Circulation pump Circulation pump thermostat DHW heater thermostat Room thermostat ELECTRIC PANEL Conductors colors GNYE yellow green RD red BK black BN brown BU blue LEGEND...

Страница 14: ...AUTOMATICS Y1 VK 4100 A 1002 GAS VALVE E1 IGNITING ELECTRODE E2 IONIZATION ELECTRODE BT2 FLUE GASES THERMOSTAT BT1 SAFETY THERMOSTAT BT4 OPERATION THERMOSTAT S1 MAIN SWITCH H1 BOILER UNDER VOLTAGE SI...

Страница 15: ...IGNALLING B 1 SAFETY THERMOSTAT BT4 BOILER THERMOSTAT BT6 OUTDOOR THERMOSTAT S2 LOW NOMINAL POWER SWITCH Y3 2 VALVE COIL M9 EXHAUSTING VENTILATOR E1 IGNITION ELECTRODE E2 IONIZATION ELECTRODE Y1 SIGMA...

Страница 16: ...way valve Circulation pump Valve 2 coil Circulation pump thermostat DHW heater thermostat Room thermostat ELECTRIC PANEL Conductors colors GNYE yellow green RD red BK black BN brown BU blue LEGEND Z1...

Страница 17: ...GMA 843 GAS VALVE E1 IGNITING ELECTRODE E2 IONIZATION ELECTRODE BT2 FLUE GASES THERMOSTAT BT1 SAFETY THERMOSTAT BT4 OPERATION THERMOSTAT S1 MAIN SWITCH H1 BOILER UNDER VOLTAGE SIGNALLING H2 FAILURE SI...

Страница 18: ...boiler with an equitherm regulator the pump operation is controlled according to the regulator program Fig 14 Characteristics of Wilo Yonos Para RS 15 7 5 pump 7 Stack heaters for domestic hot water 7...

Страница 19: ...lower supply rate the heating time of domestic hot water will be longer Important warning Set the heater thermostat at the maximum temperature of 60 C remark Regulations in Czech Republic do not allo...

Страница 20: ...anometer probe well 10 support 11 side wall part of the cladding 12 rear part of the cladding 13 electric panel bracket 14 upper part of the cladding 15 front part of the cladding 16 heating water out...

Страница 21: ...o fig 19 provided the boiler is designed so that it complies with observation of the maximum height of H 1 5 m and calculations according to table No 7 The pressure loss is minimum in this design Fig...

Страница 22: ...80 1 m with sealing 1 K 45 Elbow 45 O M with sealing 2 5 K 90 Elbow 90 O M with sealing 3 O 90 Bend 90 Rs 100 O M with sealing 2 TK 80 Pipe of 1 m with an end piece 2 M 80 Internal external cuff R 60...

Страница 23: ...provision of safety Protection against electric shock SN 33 2000 5 51 ed 3 Low voltage electric installation Part 5 51 Selection and construction of electric devices General regulations SN 33 2130 ed...

Страница 24: ...s included in the reaction of fire extract from SN EN 13501 1 A1 A1 incombustible Granite sandstone concrete bricks ceramic tiles mortars fireproof plasters A2 hardly combustible Acumin izumin herakli...

Страница 25: ...ly still wrapped in protective packing If this is not possible due to the lack of space convey the boiler without the packing holding it by its base plate In no case is allowed to lift the boiler by t...

Страница 26: ...be deposited in the distributions or the heating radiators and consequently could cause a damage of the pump Water serving for watering the heating system has to be clean and colorless without suspen...

Страница 27: ...t is recommended to set temperature to 85 C heater thermostat if connected 0 90 C for a sufficiently fast hot water heating the TK boiler thermostat must be set to 85 C 3 Gas input pressure before ent...

Страница 28: ...iler 2 gas valve 1 Put the boiler into operation 2 Measure the gas input pressure 3 Before itself wait a while till operational pressure conditions on the burner are being stabled 4 If an outdoor ther...

Страница 29: ...lve is set by the manufacturer to the slowest start up see fig No 32 the MIN curve If you need to change the opening characteristics it is possible to perform setting according to the following points...

Страница 30: ...ure from the low to nominal value by means of an outdoor thermostat If the power switch is in the positions I the boiler in case of outdoor temperature higher than 0 C will be operated with the low po...

Страница 31: ...Check the burner tubes choking In case they are fouled dismount the ignition pilot burner Fig No 3 or 4 by means of a steel brush clean slightly the burner tubes perforation remove dust with help of...

Страница 32: ...bout 10 min 9 Don t put any objects made of flammable material on the boiler and within a distance smaller than the safe distance from it see chapter no 9 2 10 The user is obliged to put a professiona...

Страница 33: ...out in case of fine impurities the dimensions of which are the same as the filter mesh diameter the whole gas valve must be exchanged Boiler cannot be ignited the safety thermostat is switched off on...

Страница 34: ...operator VIADRUS a s provides an extended warranty period for the boiler drum of the boiler for 60 months from the sale date but not longer than 66 months from the dispatch date from VIADRUS a s The c...

Страница 35: ...wer and high temperature mode 4 90 93 At 30 of nominal heating power and low temperature mode P1 2 4 kW At 30 of nominal heating power and low temperature mode 1 89 21 Auxiliary electric energy consum...

Страница 36: ...d low temperature mode 1 90 69 Auxiliary electric energy consumption Other items At full load elmax 0 010 kW Heat loss in standby mode Pstby 0 099 kW At partial load elmin 0 003 kW Electric energy con...

Страница 37: ...d low temperature mode 1 90 79 Auxiliary electric energy consumption Other items At full load elmax 0 010 kW Heat loss in standby mode Pstby 0 095 kW At partial load elmin 0 003 kW Electric energy con...

Страница 38: ...and low temperature mode 1 90 76 Auxiliary electric energy consumption Other items At full load elmax 0 010 kW Heat loss in standby mode Pstby 0 114 kW At partial load elmin 0 003 kW Electric energy c...

Страница 39: ...tion of resources SN EN 13428 SN EN 13427 YES 2 Repeated use SN EN 13429 NO 3 Material recycling SN EN 13430 YES NO i 4 Energy evaluation SN EN 13431 YES NO a 5 The use by composting and biodegradatio...

Страница 40: ...ificate for the customer the user The record of performed warranty and after warranty repairs and regular annual checks of the product Record date Performed activity Contractual service organization s...

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