Vertiv NetSure HVT F02 CK1 Скачать руководство пользователя страница 34

Vertiv™ NetSure™ HVT F02 CK1 Power System User Manual 

 26

Make sure that the AC input MCBs, rectifier MCBs and load MCBs are switched off. Make sure that all the devices are properly 
installed. 

2.3.2

 

Inspection before Power-on 

Check Item 

Ok 

Comments 

Check that the earth cables of the cabinets are connected reliably and that the wiring and screws in the cabinet are fastened 

 

 

Open all the MCBs in the AC distribution cabinet, and then feed the mains supply to the system, measure the phase voltage of 
the three phases with a multimeter to confirm the mains condition. If everything is normal, proceed with the next step 

 

 

Turn on the AC input MCB of the AC distribution cabinet, the run indicator of the AC distribution cabinet should illuminate 

 

 

Close the MCB of the AC distribution cabinet corresponds to the rectifier cabinet, the power indicator of the rectifier cabinet 
should illuminate 

 

 

 

2.3.3

 

Preliminary Test of Rectifier 

Check Item 

Ok 

Comments 

After introducing the AC mains, turn on one certain MCB of rectifier in the upper part of the rectifier cabinet. The power 
indicator of the corresponding rectifier should be on and the fan begins to run 

 

 

After a while, the controller will display 378.V output voltage 

 

 

Turn off the MCB of this rectifier, and check the other rectifiers one by one through turning on and off the rectifier MCBs and 
see if they can work normally. 

 

 

 

2.3.4

 

Preliminary Test of Controller 

Check Item 

Ok 

Comments 

After the controller is powered on, it will do self-test without needing any operation. After about 50s, the M822E should start 
and display the main screen, and the first screen of the controller see 

M822E Controller User Manual

 

 

 

The first screen of M822E is the language selection screen. You can select English or other local language and then enter 
default interface. It will enter the default interface directly after 30s without any operation 

 

 

 

2.3.5

 

Preliminary Test of DC Distribution and Battery Connection 

Check Item 

Ok 

Comments 

Measure the battery voltage with multimeter and keep a record. 

 

U= 

Turn on one rectifier, and set the rectifier voltage to a value with less than 0.5 V difference from the battery voltage through 
the controller. 

 

 

Use insulated tools, and connects the battery cables to the battery I and battery II according to the instructions of the battery 
manufacturer. The other end of the battery cables has already been connected to the battery fuse as required in

 Connection 

of battery cables

 

 

 

Set the power supply voltage to the required battery float voltage through the controller (in this case, the rectifier should not 
be in current limiting state). 

 

 

 

 

DANGER!  

Before access the battery, check with a multimeter that the battery polarities are correct. When connecting 

the battery, careful attention is required to prevent short circuit of the positive and negative poles of the battery. If two 
batteries are connected at one time, battery mutual charging due to unequal terminal voltages of the two batteries 
should be avoided. 

2.3.6

 

Insulation Hall Current Sensor Calibration 

Check Item 

Ok 

Comments 

During the HDU distribution monitoring of the AC distribution cabinet, pressing the ENT key in running status screen to access 
the main menu. ‘Manu – Settings – Insul set -- Branch Adj – Y’ press the ENT key to confirm 

 

 

Содержание NetSure HVT F02 CK1

Страница 1: ...NetSure HVT F02 CK1 Power System User Manual Version V1 1...

Страница 2: ...t specifically described in this document The products covered by this instruction manual are manufactured and or sold by Vertiv This document is the property of Vertiv and contains confidential and p...

Страница 3: ...Signal Cables 18 1 5 Installing Options 20 1 5 1 Installing Battery Temperature Sensor 20 1 6 Installing Rectifiers R400 25K 21 1 7 Installation Checklist 22 2 Testing 24 2 1 Controller M822E 24 2 2...

Страница 4: ...e Requirements 39 4 1 1 General 39 4 1 2 Maintenance Tools and Equipment 39 4 2 Routine Maintenance Items 40 4 3 Routine Maintenance 44 4 4 Handling Controller Alarms 44 4 5 Replacing Controller 45 4...

Страница 5: ...SI OSHA This admonition is not used for situations that pose a risk only to equipment data or service even if such use appears to be permitted in some of the applicable standards OSHA ALERT Alerts the...

Страница 6: ...bjects such as watches bracelets bangles rings etc must be removed In case water or moisture is found on the cabinet turn off the power immediately In moist environments take strict precautions to pre...

Страница 7: ...the arm muscle in tense state so that when tool connection is loosened the free journey between the human body and tool is reduced to the minimum Battery DANGER Before working on the battery read very...

Страница 8: ...ves to avoid injury by sharp objects WARNING Hot surface do not touch Power supply cable NOTICE Make sure the cable and cable labels are in accordance with actual installation before cable connection...

Страница 9: ...formula A I L K U In this formula A is the sectional area of the lead mm2 I is the total current A passing through the lead L is the length m of the lead loop U is the permitted voltage drop in the l...

Страница 10: ...han this the CSA of the cable should be increased 2 The battery cable should reach at least 90 C heat durability It is recommended to use double insulated copper core flame retardant cable as battery...

Страница 11: ...ou should open the packing case take out the packing list and check against the packing list that the equipment is correct and complete Make sure that the equipment is delivered intact Steps 1 Open th...

Страница 12: ...s DC distribution cabinets and AC distribution cabinets Meet the following requirements before being installed 1 Confirm that both ends of the whole row of cabinets have side doors for sealing 2 Confi...

Страница 13: ...ccessories to fasten the cabinet Figure 1 4 Installation dimensions of the cabinet base unit mm When the cabinet bottom plate is optional part of the bottom plate of the DC cabinet needs to be install...

Страница 14: ...necting Between Cabinets Connection for side by side installation Between rectifier cabinet and distribution cabinets you need to use the connection straps accessories to fix them at the top as shown...

Страница 15: ...lation optional Temperature cables are accessories 1 5 Installing Options Note Connect earth cables AC input cables load cables and battery cables according to 1 4 3 Connecting Power Cables 1 4 2 Conn...

Страница 16: ...support personnel for the connection of the parallel copper bars 1 4 3 Connecting Power Cables NOTE 1 Before electrical connection verify that the system is powered off 2 Some terminals are hidden in...

Страница 17: ...T F02 CK1 Power System User Manual 9 Connecting earth cables Position of earth terminal for each cabinet is shown in Figure 1 9 Figure 1 9 Earth terminals AC distribution cabinet rear view Rectifier c...

Страница 18: ...nd the grounding busbar of the AC distribution cabinet separately 2 Use the earth cable to connect the earth terminal of the DC distribution cabinet and the grounding busbar of the AC distribution cab...

Страница 19: ...tape of different colors at both cable ends 3 The AC cables should be wired separately from the DC cables with separation exceeding 150mm 4 No splice damage or scratch on the cables is permitted Conn...

Страница 20: ...ble to the AC output terminal of the selected MCB in the AC distribution cabinet as shown in Figure 1 12 Figure 1 12 Connection of AC input cables of rectifier cabinet in AC distribution cabinet left...

Страница 21: ...s 1 Choose the length of the cable and wire diameter according to the specific wiring path and load capacity Obvious color for distinguishing load positive and negative cables is necessary positive is...

Страница 22: ...polarities of battery string 1 and battery string 2 2 Connect one end of the battery cable to the positive and negative terminals of the fuse link of the battery string Make a copper lug for the other...

Страница 23: ...er cables 4m Used to connect the controller board of AC distribution cabinet and DC distribution cabinet and 48V power cable to connect between rectifier cabinets 04116196 W64AASL09 cable set R5 paral...

Страница 24: ...C 48V power interface is the H101 type 2PIN terminal reserved on the cable This terminal is bound to the upper part of the left rear column of the cabinet in all cabinets Connection of RS485 communica...

Страница 25: ...istance to the end of the CAN communication cable of each rectifier cabinet You should remove the matching resistance between the rectifier cabinets leaving only the matching resistance at the end of...

Страница 26: ...PE CAN1 H L CAN2 L H DO1 DO2 DO3 DO4 DO5 DO6 DO7 DO8 RS232 A B PE RS485 USB 48V PE VCC SDA SCL GND DI1 DI2 DI5 DI6 DI3 DI4 A amplified view B amplified view The definition of the controller user ports...

Страница 27: ...ution cabinet 3 PE PE RS485 3 1 A RS485A used to connect the power distribution control of the PDU cabinet 1 5mm2 or 16AWG 2 B RS485B used to connect the power distribution control of the PDU cabinet...

Страница 28: ...configured with terminal plugs peel off DI DO cables and then directly press them onto screws wire frame of the terminal plug 1 5 Installing Options 1 5 1 Installing Battery Temperature Sensor AD592B...

Страница 29: ...the handle to the front panel of the rectifier so that the latch is in the locked position and pull the handle from the front panel of the rectifier to open the latch Refer to Figure 1 22 as this proc...

Страница 30: ...erve the status of the indicators on the front panel If the rectifier is running normally see Table 1 12 for the status of the indicators Table 1 12 Status and indicators Indicator Normal state Indica...

Страница 31: ...e to the construction Yes No 18 Scratch traces by marking pencils are left on the equipment Yes No 19 The busbar connection on the rack top for connection of parallel cabinets is up to requirements Ye...

Страница 32: ...C Distribution Cabinet Distribution cabinet address temperature sensor selection and communication rate selection need to be set through the DIP switch on the monitoring board The DIP switch is shown...

Страница 33: ...abinet Set to OFF 7 Reserved Bit 7 has no meaning to DC distribution cabinet Set to OFF 8 Reserved Set to OFF during test Note When testing multiple cabinets only one DC distribution cabinet dial bit...

Страница 34: ...ut 50s the M822E should start and display the main screen and the first screen of the controller see M822E Controller User Manual The first screen of M822E is the language selection screen You can sel...

Страница 35: ...g to the battery manufacturer s requirement Setting range 0 500mV C Default 504mV C Set the controller M822E in the rectifier cabinet the path is Manu Battery Set Temp Comp Coeff If the temperature se...

Страница 36: ...ting point of rectifiers through the controller They should agree with the actual parameters For the system configured with temperature sensor the controller should be able to display the battery ambi...

Страница 37: ...listed in Table 3 1 Table 3 1 Description of the indicators Indicator Color Normal State Fault State Fault Cause Power indicator Green On Off No power supply Alarm indicator Red Off On There is an ob...

Страница 38: ...e and time alternately 2 At the main menu screen press the ESC key to return to the first system information screen 3 If no operation is conducted on the controller keypad for 8 minutes the LCD screen...

Страница 39: ...mes This section is a centralized introduction about the contents and access methods of these LCD screens System information screen When the controller is powered on the language selection interface w...

Страница 40: ...lt 1 engineer level password default 2 and administrator level password default 640275 See Table 3 3 Table 3 3 Password levels and operation authorities Password Level Operation Authority Default Pass...

Страница 41: ...matically If there are multiple alarms in the current system you can query alarms through the following steps At screen in Figure 3 9 press or to select Active Alarm then press the ENT key to confirm...

Страница 42: ...ll be cleared automatically 2 Press or to view other history alarms 3 At any history alarm screen press the ESC key repeatedly to return to the higher level menu and ultimately return to the first sys...

Страница 43: ...Coeff Volt 1mV 500mV 25mV When the battery current is measured by shunt calculate the total load current based on the shunt coefficient Hall Coeff 1A 5000A 1500A When the battery current is measured b...

Страница 44: ...sued Volt Limit 10 200V 60V When the difference between voltage of positive to ground and negative to ground is bigger than this limit insulation resistance imbalance alarm will be issued and resistan...

Страница 45: ...The DC distribution cabinet can be connected to the temperature sensor The temperature sensor connected to the DC distribution cabinet can collect temperature and the DC distribution LCD will directl...

Страница 46: ...oad cable connection 3 4 Rectifier Expansion Procedures for adding rectifiers 1 Remove dummy plates Some rectifier guide rails are idle and covered with dummy plates when the power system is not fully...

Страница 47: ...ven no attendance To sum up the power system maintenance includes routine maintenance periodic inspection and technological reform And the maintenance must be carried out in compliance with applicable...

Страница 48: ...output current of each rectifier displayed on the controller or the rectifier output current displayed on each rectifier 2 Display of voltage current The difference between the rectifier voltage busba...

Страница 49: ...test method refer to the equipment operation instructions 10 Internal connection The socket shall be well connected the cables shall be well laid out and fixed there shall be no cables that have been...

Страница 50: ...ng period Various automatic alarm and protection functions shall be normal 4 It shall operate under the stabilized voltage and load share mode 5 The wiring shall be kept neat various parts such as swi...

Страница 51: ...indicator Figure 4 2 Diagram of the rectifier cabinet fuse tube A Rectifier cabinet top view Description of the fuse tube in DC distribution cabinet As shown in Figure 4 3 the fuse tubes 1 4 from left...

Страница 52: ...alendar An equipment calendar shall be kept for each piece of equipment in the equipment room 4 4 Handling Controller Alarms The alarms are classified in four levels critical alarm major alarm observa...

Страница 53: ...rectifier and then power it on after a while If the alarm persists replace the rectifier 10 Rect Protect Check if the mains voltage is above 530V or under 260V If the mains voltage is under the AC und...

Страница 54: ...ich blocks the fan operation The vent duct is obstructed there are some blockages at air intake or air outlet Remove the blockage at air intake and air outlet High temperature or pyrotoxin is near to...

Страница 55: ...ty Replace it If all the rectifiers show the same symptom you must turn off the monitoring and rectifiers and then restart the rectifiers 4 7 Replacing Rectifier NOTE Rectifier surface temperature may...

Страница 56: ...faulty fuse If the fuse link is replaced for other reasons it must make clear whether the load circuit where the fuse link is located permits power disconnection 2 Distribution short circuit When thi...

Страница 57: ...8Vdc Nominal voltage 400Vdc Output DC voltage range 280Vdc 400Vdc Output current 1200A select 1 2 PD400 1200DF 1500A select 1 2 PD400 1600DF Current sharing imbalance 5 10 100 within the scope of the...

Страница 58: ...e Level 4 EN IEC 61000 4 5 Immunity to radiation Level 2 EN IEC 61000 4 3 Immunity to conduction Level 2 EN IEC61000 4 6 Lightning protection features At AC side The AC input side can withstand five t...

Страница 59: ...F02 CK1 Power System User Manual 51 Parameter Category Parameter Description Mechanical Weight kg DC distribution cabinet 300 Controller 2 Rectifier 14 Note The parameters in this table are for single...

Страница 60: ...ction LCD Liquid Crystal Display PE Protective Earth Cap Capacity CommMode Communication Mode CurrLimit Current Limit CycBC Cyclic Boost Charging Con Alarm Voice Control Alarm Voice Hist Alarm Histori...

Страница 61: ...etSure HVT F02 CK1 Power System User Manual Connect with Vertiv on Social Media https www facebook com vertivI https www instagram com vertiv https www linkedin com company vertiv https www twitter co...

Страница 62: ...e names trademarks or registered trademarks of their respective owners While every precaution has been taken to ensure accuracy and completeness here Vertiv Group Corp assumes no responsibility and di...

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