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19

WinterWarm Fireplace Insert or System

2000941

(K factor
of alternate
material)

(0.84)

X  (7/16" [11mm]) =             

(Required thickness of

alternate material)

(5.0)

(0.84)

X  (7/16" [11mm]) = 2.6" (65mm)

A

B

B

C

Flue
Collar

Glass
Door

United States

Canada

A. 16“ (410mm)

18” (457mm)

B. 8” (203mm)

8” (203mm)

C. 40” (1016mm)

40” (1016mm)

FP1085

NOTE: Measuring from the door opening of the insert to the
fireplace opening adds 3

¹⁄₂

” (90mm) to the total depth of the

hearth protector.

Fig. 21  Unless your fireplace and hearth are constructed
over a dirt floor (or unpainted concrete over dirt), you must
use a floor protector that satisfies the above requirements.

The approved construction of a floor protector calls for
24 gauge galvanized sheet metal covered with a listed
floor protector material that is at least 7/16" (11mm)
thick (such as Wonderboard® or Durock®).  The floor
protector may be covered with a noncombustible
decorative material if desired. (Fig. 21)

Custom-made floor protectors may be used if they offer
the same protection as the approved floor protector
described in the preceding paragraph, which in testing
was found to have a standard K value of 0.84. Custom-
built floor protectors must have a K value equal to, or
less than, 0.84, meaning that heat will transfer at the
same rate or more slowly than the tested standard.

To calculate the thickness required for an alternate
material to result in a K value of 0.84, first determine
the alternate material's K factor. This information should
be available from your local building supply yard.  Then,
calculate the following formula:

Let's use brick as an example, since it is a commonly
used hearth material.  Its K factor is 5.0.

That is, when using brick for the hearth extension, the
brick must be a minimum of 2.6" (65mm) thick.

Once you know the K factor of a given material, you
can use this same formula to calculate its required
thickness for approved hearth protection.

NOTE:  Any floor protector thicker than 9/16" (14mm)
will require elevating the firechamber on a solid, ap-
proved floor protector to provide enough clearance for
the door to open.  This in turn will require a higher
fireplace opening to permit installation of the fire
chamber.

The Chimney Connector

Connect your WinterWarm Fireplace Insert to the
chimney flue with a “positive flue connection.”  Such a
connection provides a direct passageway for smoke
and exhaust gases leading from the flue collar of the
WinterWarm to the first chimney lining tile. Positive flue
connections are required in many areas before an
installation can be approved.

The chimney connector itself should have a minimum
cross-sectional area of 50 square inches (320 square
centimeters), equivalent to an 8" (203mm) diameter
opening, and must be 24 gauge or heavier.

Sealing Requirements

It is important to seal off the flue completely from the
room air for proper operation of your WinterWarm.
There are three ways to accomplish this:

1. Install a CFM Specialty Home Products Flex

Connector system;

2. Install a customized seal at the damper level;

3. Have your chimney professionally re-lined and

connect the liner directly to the WinterWarm.

Of these three choices, the Flex Connector not only
provides an effective seal but usually is the easiest to
install.

The Flex Connector System

The Flex Connector bends the chimney connector
through angled smoke chambers and narrow damper
frames, and its Block-off plate makes a tight seal at the
damper frame. (Fig. 22)

To determine the suitability of the Flex Connector for
your fireplace, carefully examine the fireplace damper
area.  The damper opening must be unobstructed and
must measure at least 5" x 14" (127 x 356mm) to
accommodate the Flex Connector and the Block-off
Plates.  An undersized opening, or an opening ob-
structed by heat exchanger tubes or damper compo-
nents, may prevent the Flex Connector from extending
up to the flue or may be possible only after special work
has been done.

Содержание WinterWarm

Страница 1: ...IONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA Do Not Discard This Manual Reta...

Страница 2: ...omplete details on WinterWarm performance and specifications please refer to page 3 The WinterWarm is designed tested and listed for burning wood Do not burn other fuels We recommend that you hire a p...

Страница 3: ...nd moisture content of the fuel used Figure shown is based on maximum fuel con sumption obtained under laboratory conditions and on average efficiencies These values are based on operation in building...

Страница 4: ...an even delivery of heat at the manual setting you select The Damper The damper directs air flow within the fireplace The damper is operated by moving the lever located above the upper right corner o...

Страница 5: ...u No single air control setting will fit every situation Each installation will differ depending on the quality of the fuel the amount of heat desired and how long you wish the fire to burn The contro...

Страница 6: ...it from operating properly Never burn cardboard or loose paper except for kindling purposes Never burn coal doing so can produce soot or large flakes of char or fly ash that can coat the combustor an...

Страница 7: ...he stove light them and close the doors This should heat the chimney enough to initiate a draft Once the draft is established open the front door and light the rest of the fuel from the bottom Do not...

Страница 8: ...fire viewing Always leave the damper open when operating the WinterWarm with the screen in the open fire mode To change cassettes use this procedure Let the WinterWarm cool completely Open the door Lo...

Страница 9: ...gly Two light coats are better than one heavy one Care of the Porcelain Enamel Surface Use a soft brush as necessary Do not use water or other liquids on your WinterWarm Fingerprints usually can be bu...

Страница 10: ...in gasket is raised and makes contact with the door frame This procedure should solve the problem If it doesn t replace the gasket following the directions below How to Replace Gaskets Your WinterWarm...

Страница 11: ...he air manifold 5 16 The bottom edge of the lower firebackto the bottom plate 5 16 and 3 8 The ends of the upper fireback to the lower fireback and to the ribs of the right and left side plates Replac...

Страница 12: ...3 Locate the damper adjustment set screw in the center of the damper plate and loosen its lock nut 4 Turn the set screw 1 4 to 1 2 turn clockwise 5 Check the damper seal for gap or rattle 6 When the s...

Страница 13: ...rly seasoned fuel You may have to run your stove hotter more air to achieve good performance if you are burning green or wet wood Also consider any changes in your operating routine as well Once you h...

Страница 14: ...or debris and clean if necessary Access Panel FP1082 Fig 15 Remove the access panel FP1083 Fig 16 Removing the catalytic element 1 ST559 Fig 17 Use an inspection mirror to check the secondary probe 4...

Страница 15: ...his area should be inspected for signs of deterioration and cleaned thoroughly with a chimney brush Clean the chimney using a specially designed brush the same size and shape as the flue liner Flexibl...

Страница 16: ...3 4 3 2 1 2 1 PH2 PH4 RHEOSTAT N G I H N H 15 Left Receptacle B A 1 10 5 7 12 20 16 1 2 3 4 1 2 PH4 P H2 N G I H N H Right Receptacle 19 23 14 22 18 On Front Assembly Legend Black Wire Hot White Wire...

Страница 17: ...fractory tiles straight or flexible stainless steel pipe or a poured in place liner An unlined chimney must be relined professionally Chim ney height should be no less than 15 4 6m above the hearth an...

Страница 18: ...Winter Warm will fit into your masonry fireplace X C A B Fireplace Clearances Masonry Fireplace System Fireplace Cabinet A Mantel 38 978mm 43 1092mm B Top Trim 38 978mm 43 1092mm C Side Trim 24 610mm...

Страница 19: ...kness for approved hearth protection NOTE Any floor protector thicker than 9 16 14mm will require elevating the firechamber on a solid ap proved floor protector to provide enough clearance for the doo...

Страница 20: ...onnector attached to the Winter Warm flue collar must make a positive flue connection where required by code A Relined Chimney There are a number of fittings available from your Vermont Castings Autho...

Страница 21: ...n it against the Front of the Fireplace If your installation will include the optional surround panels assemble them according to the instructions packed with the panels Lean the finished assembly aga...

Страница 22: ...A 211 1988 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances or in Canada CSA B365 Your local Vermont Castings Authorized Dealer or your local building official may have a copy...

Страница 23: ...nclosed in a chase the chimney must extend at least 3 914mm above the top of the chase The chimney must be supported either from the roof or from the floor joists above the WinterWarm The cabinet is n...

Страница 24: ...d it should terminate at an outside air source It may not terminate in a garage or basement nor near another fuel fed appliance The air inlet must be covered by a wire mesh screen not included with op...

Страница 25: ...tor so that the plinth and cabinet are at the same level This is necessary for a proper fit between the WinterWarm front and the plinth If you raise the cabinet more than 1 25mm a corre sponding incre...

Страница 26: ...brick tile stone and plaster The limitations are The materials must be noncombustible Their maximum thickness including noncombustible backing and adhesive should not exceed 13 16 20mm Combustible edg...

Страница 27: ...ht inside the combus tible limits it is entirely permissible to extend noncombustible facing materials beyond those limits to achieve a particular decorative effect 5 Despite the most careful planning...

Страница 28: ...chor plate and drill the fastener holes Fig 41 Do not install the plate at this time Convection Air Outlets Front Anchor Plate Flue Opening FP1119 Fig 41 The anchor plate mounts on top of the cabinet...

Страница 29: ...applied to overlap the outer edge of the trim panels MUST NOT extend inside the combustible limits These limits also apply to any combustible edge molding used to trim the raw edge of the drywall In a...

Страница 30: ...d Secure each end of the ducting to the appropriate flange with three of the sheet metal screws provided Holes for the screws must be drilled first around the perimeter through both the duct tubing an...

Страница 31: ...t holes through the wall covering material and one thickness of the sheet metal with a 40 098 drill bit Tape and fill holes and or seams and decorate your chase wall at this time 11 Install the vent g...

Страница 32: ...issing levelling screw 3 Install an Optional Probe Thermometer The WinterWarm is designed to accept a catalytic probe that monitors the temperature in the secondary combustion chamber Your dealer can...

Страница 33: ...age 32 Step 7 e Loosely fasten the air duct to the shroud with two screws one upper front and one lower rear Place a level on the Outside Air Duct and level it before tightening these two screws f Mar...

Страница 34: ...easier to align the sides These bolts must be re tightened once the sides are in their permanent position 4 Remove the Packing Straps and Discard Them These flat steel bars are secured by one bolt on...

Страница 35: ...ng the metal plate on the wire box It is secured by two Phillips pan head machine screws Also remove the nylon cord set clamp from the top of the spacer on the left wire box and lay it aside for compl...

Страница 36: ...rear Make sure the linkage is in this orientation The damper will not operated properly with the linkage flexed to the front Thread each rod into the lever until it reaches the nut Tighten the two hex...

Страница 37: ...holes in each capital with the two holes in each end of the mantel and thread in two 3 4 19mm hex head cap screws and two washers Do not tighten these cap screws with a wrench leave them finger tight...

Страница 38: ...4 36 12 1 111 113 112 75 105 14 106 54 7 34 34 15 40 57 2 76 2 73 85 66 2 62 2 63 72 71 34 34 79 135 33 133 60 61 60 37 55 35 38 126 38 53 52 52 53 51 57a 54 58 59 84 134 135 52 83 56 117 118 129 109...

Страница 39: ...Air Coverplate 1604505 50 1 4 20 x 3 8 Phillips Pan Head Screw 1200993 51 Firebox top 1301253 52 Control Shim 1604338 53 Control Spacer 1201781 54 Washer Standard Flat 1 4 Z 313 od x 742 od x 06 Thick...

Страница 40: ...Back Assembly 1402450 121 Shroud Assembly Includes Item s 117 120 124 119 5000043 123 Shroud Bottom 1402448 124 Outside Air Cover 1402453 125 Wireway Assembly 5002779 126 Rheostat Contol 1301255 127 L...

Страница 41: ...meri Tec Model HS 8 SP NA 8 L3 8 L2 8 L18 8 L1 8 L8 8 E15 8 E30 8 RSA 8 FC 8 CPR 8 CC 8 CPE 8BM 8F 8FPA 8FPB 8FA 8FB 8FBB 8ST 8S 8TG AP NA 8TG 36 8TG 24 8TG 18 8TG 12 8TG 6 8TG A15 8TG A30 8TG IS 8TG...

Страница 42: ...y surfaces provides more places for creosote and fly ash to deposit It is important to follow the operating instructions in order to minimize these deposits and to periodically inspect your catalyst f...

Страница 43: ...g it for any damage to the enamel 3 This warranty does not cover misuse of the stove as described in the Owner s Guide nor does it cover any stove which has been modified unless authorized by a CFM Sp...

Страница 44: ...CFM Specialty Home Products 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 905 670 7777 www majesticproducts com www vermontcastings com CFM Specialty Home Products...

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