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WinterWarm Fireplace Insert or System

2000941

1. Bottom Only

1301150

2. 5/16 Fiberglass Medium Density (sold by the foot)

1203588

3. 3/8-16 x 2” Hex Head Leveller Bolt

1201742

4. 1/4-20 x 5/8” Phillips Flat Head Screw

1200865

5. Left Fan Heat Shield

1301151

6. Right Fan Heat Shield

1301152

7. 1/4-20 x 1/2” Hex Head Cap Screw

1201338

8. 1/4-20 x 1/2” Phillips Round Head Screw

1200894

9. Ash Grate

1301256

10. Bar Grate

1301275

11. Left Side Firebox

1301280

12. Half Hinge, Body Upper

1604281

13. 1/4-20 x 1/2” Hex Head Leveller Bolt

1201347

14. Right Side Firebox

1301264

15. Damper Door Interlock

1301299

16. Interlock Door/Damper Wire

1601568

17. 1/4-20 x 1

³⁄₄

” Phillips Flat Head

Screw Black

1200830

Primary Air Box Assembly
(Includes Item #’s 7,8, and 18 thru 34)

5000343

18. Primary Air Box

1301281

19. Thermostat Assembly

5005470

19a. Friction Spring

1201846

20. Jump Ring

1201985

21. Thermostat Disc

1301269

22. 1/4-20 x 5/8” Phillips Round Head Screw

1200896

23. Washer, Flat 1/4 #304 SS

.294 id x .63 od x .047 Thick

1202471

24. Ball Chain Fitting

1201972

25. #6 Nickel Ball Chain, 21 Balls,

Attach Chain @ 19 Balls (sold by the foot) 1201960

26. Thermostat Valve

1301268

27. Thermostat Flap

1301265

28. 7/16 x 5/8” Cotter Pin

1203027

29. Thermostat Flat Wire

1604503

30. Thermostat Acutator

1301258

31. 1/4-20 x 1/4” Socket Set Screw

1200417

32. Bell Crank

1301263

33. Crank Pin

1600524

34. Damper Tab

1601488

35. Thermostat Control Arm

1301284

36. 1/4-20 Plain Hex Nut

1203210

37. 3/8-16 Threaded Should Bolt,

1/2 x 1

¹⁄₄

” Body

1201319

38. Washer, Flat 1/2 SAE

1202491

39. Lower Thermostat Wire Link

1604501

40. #8-32 Hex Top Lock Nut

1203275

41. Upper Thermostat Wire Link

1604502

42. 5/16” Hole Plug

1201899

43. Firebox Back

1301251

44. Secondary Thermostat

1601489

45. 10-24 x 1/4” Phillips Pan Head Screw

1200980

46. Secondary Air Flap

1601490

47. Shim Ring, 18 Ga Nickel

1201986

48. Secondary Air Link

1601486

49. Secondary Air Coverplate

1604505

50. 1/4-20 x 3/8” Phillips Pan Head Screw

1200993

51. Firebox top

1301253

52. Control Shim

1604338

53. Control Spacer

1201781

54. Washer, Standard Flat 1/4 - Z

.313 od x .742 od x .06 Thick

1202474

55. 1/4-20 x 1” Hex Head Cap Screw

1201326

56. Gasket, 1/2” Low Density Black

(sold by the foot)

1203564

57. Tie Rod Set (includes 4 of 1601640

Tie Rods & 4 of 1203210 Plain Hex Nuts) 5007499

57a. 1/4-20 Top Lock Hex Nut

1203213

58. Flue Collar

1301276

59. 1/4-20 x 3/4” Hex Head Cap Screw

1201374

60. Refractory Assembly

(Includes #1602511 Access Panel)

1602510

61. Catalyst (Old PN 1602505 in a carton)

30001152

62. Lower Fireback

1301252

63. Upper Fireback

1301260

Upper Fireback & Damper Assy
(Includes Items #7, 34, 36, 63, 65,
69 to 72, 79 to 82)

5000044

64. 1/4-20 x 1” Hex Head Cap Screw - Black

1201376

65. 1/4-20 x 1

¹⁄₂

” Hex Head Cap Screw

1201386

66. 1/4-20 Nut Plate

1203105

67. Left Throat

1301296

68. Right Throat

1301297

69. Throat Clamp

1301298

70. 1/4-20 Square Nut

1203329

71. Damper

1301259

72. Gasket, 3/6” Low Density 6ND

(sold by the foot)

1203589

73. Damper Operating Rod

1604522

74. Washer, Thick Flat

.52 id x .875 od x .085 Thick

1202492

75. Damper Swing Arm

1301282

76. 3/16 x 1” Stainless Steel Damper Rod Pin 1201839
78. Washer, Flat 3/8 - Z

.442 id x 1 od x .074 Thick

1202488

79. Damper Swing Arm Retainer

1301270

80. Washer, Narrow Flat 1/4

.275 id x .5 od x .063 Thick

1202475

81. 1/4-20 x 3/4” Socket Head Cap Screw

1200461

82. 1/4-20 x 1

¹⁄₄

” Socket Set Screw

1200446

83. Damper Actuator Link Stop

1604507

84. Damper Actuator Link

1301283

85. Damper Rod Retainer

1301271

86. Door Air Manifold

1301274

Door Assembly (Includes Item #’s 13, 56,
87 to 92, 94 to 99, 101, 102, 103, 105)

5006079

87. Door

1301257

88. Half Hinge, Door (No pin) Upper

1604280

89. Glass Cassette (Approx. 22” x 13”)

5002617

90. Gasket, 3/16 Fiberglass 4ND Black

1203556

91. Glass Retainer, Lower

1601403

92. Glass Retainer, Upper (2 required)

1601409

94. 10-24 x 3/8” Phillips Pan Head Screw

1200985

95. Brass Trim, Top

1402504

96. Brass Trim, Left

1402505

WinterWarm Large Insert

Model 2100 (continued)

Item Description

Part Number

Item Description

Part Number

Содержание WinterWarm

Страница 1: ...IONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH CONTACT LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA Do Not Discard This Manual Reta...

Страница 2: ...omplete details on WinterWarm performance and specifications please refer to page 3 The WinterWarm is designed tested and listed for burning wood Do not burn other fuels We recommend that you hire a p...

Страница 3: ...nd moisture content of the fuel used Figure shown is based on maximum fuel con sumption obtained under laboratory conditions and on average efficiencies These values are based on operation in building...

Страница 4: ...an even delivery of heat at the manual setting you select The Damper The damper directs air flow within the fireplace The damper is operated by moving the lever located above the upper right corner o...

Страница 5: ...u No single air control setting will fit every situation Each installation will differ depending on the quality of the fuel the amount of heat desired and how long you wish the fire to burn The contro...

Страница 6: ...it from operating properly Never burn cardboard or loose paper except for kindling purposes Never burn coal doing so can produce soot or large flakes of char or fly ash that can coat the combustor an...

Страница 7: ...he stove light them and close the doors This should heat the chimney enough to initiate a draft Once the draft is established open the front door and light the rest of the fuel from the bottom Do not...

Страница 8: ...fire viewing Always leave the damper open when operating the WinterWarm with the screen in the open fire mode To change cassettes use this procedure Let the WinterWarm cool completely Open the door Lo...

Страница 9: ...gly Two light coats are better than one heavy one Care of the Porcelain Enamel Surface Use a soft brush as necessary Do not use water or other liquids on your WinterWarm Fingerprints usually can be bu...

Страница 10: ...in gasket is raised and makes contact with the door frame This procedure should solve the problem If it doesn t replace the gasket following the directions below How to Replace Gaskets Your WinterWarm...

Страница 11: ...he air manifold 5 16 The bottom edge of the lower firebackto the bottom plate 5 16 and 3 8 The ends of the upper fireback to the lower fireback and to the ribs of the right and left side plates Replac...

Страница 12: ...3 Locate the damper adjustment set screw in the center of the damper plate and loosen its lock nut 4 Turn the set screw 1 4 to 1 2 turn clockwise 5 Check the damper seal for gap or rattle 6 When the s...

Страница 13: ...rly seasoned fuel You may have to run your stove hotter more air to achieve good performance if you are burning green or wet wood Also consider any changes in your operating routine as well Once you h...

Страница 14: ...or debris and clean if necessary Access Panel FP1082 Fig 15 Remove the access panel FP1083 Fig 16 Removing the catalytic element 1 ST559 Fig 17 Use an inspection mirror to check the secondary probe 4...

Страница 15: ...his area should be inspected for signs of deterioration and cleaned thoroughly with a chimney brush Clean the chimney using a specially designed brush the same size and shape as the flue liner Flexibl...

Страница 16: ...3 4 3 2 1 2 1 PH2 PH4 RHEOSTAT N G I H N H 15 Left Receptacle B A 1 10 5 7 12 20 16 1 2 3 4 1 2 PH4 P H2 N G I H N H Right Receptacle 19 23 14 22 18 On Front Assembly Legend Black Wire Hot White Wire...

Страница 17: ...fractory tiles straight or flexible stainless steel pipe or a poured in place liner An unlined chimney must be relined professionally Chim ney height should be no less than 15 4 6m above the hearth an...

Страница 18: ...Winter Warm will fit into your masonry fireplace X C A B Fireplace Clearances Masonry Fireplace System Fireplace Cabinet A Mantel 38 978mm 43 1092mm B Top Trim 38 978mm 43 1092mm C Side Trim 24 610mm...

Страница 19: ...kness for approved hearth protection NOTE Any floor protector thicker than 9 16 14mm will require elevating the firechamber on a solid ap proved floor protector to provide enough clearance for the doo...

Страница 20: ...onnector attached to the Winter Warm flue collar must make a positive flue connection where required by code A Relined Chimney There are a number of fittings available from your Vermont Castings Autho...

Страница 21: ...n it against the Front of the Fireplace If your installation will include the optional surround panels assemble them according to the instructions packed with the panels Lean the finished assembly aga...

Страница 22: ...A 211 1988 Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances or in Canada CSA B365 Your local Vermont Castings Authorized Dealer or your local building official may have a copy...

Страница 23: ...nclosed in a chase the chimney must extend at least 3 914mm above the top of the chase The chimney must be supported either from the roof or from the floor joists above the WinterWarm The cabinet is n...

Страница 24: ...d it should terminate at an outside air source It may not terminate in a garage or basement nor near another fuel fed appliance The air inlet must be covered by a wire mesh screen not included with op...

Страница 25: ...tor so that the plinth and cabinet are at the same level This is necessary for a proper fit between the WinterWarm front and the plinth If you raise the cabinet more than 1 25mm a corre sponding incre...

Страница 26: ...brick tile stone and plaster The limitations are The materials must be noncombustible Their maximum thickness including noncombustible backing and adhesive should not exceed 13 16 20mm Combustible edg...

Страница 27: ...ht inside the combus tible limits it is entirely permissible to extend noncombustible facing materials beyond those limits to achieve a particular decorative effect 5 Despite the most careful planning...

Страница 28: ...chor plate and drill the fastener holes Fig 41 Do not install the plate at this time Convection Air Outlets Front Anchor Plate Flue Opening FP1119 Fig 41 The anchor plate mounts on top of the cabinet...

Страница 29: ...applied to overlap the outer edge of the trim panels MUST NOT extend inside the combustible limits These limits also apply to any combustible edge molding used to trim the raw edge of the drywall In a...

Страница 30: ...d Secure each end of the ducting to the appropriate flange with three of the sheet metal screws provided Holes for the screws must be drilled first around the perimeter through both the duct tubing an...

Страница 31: ...t holes through the wall covering material and one thickness of the sheet metal with a 40 098 drill bit Tape and fill holes and or seams and decorate your chase wall at this time 11 Install the vent g...

Страница 32: ...issing levelling screw 3 Install an Optional Probe Thermometer The WinterWarm is designed to accept a catalytic probe that monitors the temperature in the secondary combustion chamber Your dealer can...

Страница 33: ...age 32 Step 7 e Loosely fasten the air duct to the shroud with two screws one upper front and one lower rear Place a level on the Outside Air Duct and level it before tightening these two screws f Mar...

Страница 34: ...easier to align the sides These bolts must be re tightened once the sides are in their permanent position 4 Remove the Packing Straps and Discard Them These flat steel bars are secured by one bolt on...

Страница 35: ...ng the metal plate on the wire box It is secured by two Phillips pan head machine screws Also remove the nylon cord set clamp from the top of the spacer on the left wire box and lay it aside for compl...

Страница 36: ...rear Make sure the linkage is in this orientation The damper will not operated properly with the linkage flexed to the front Thread each rod into the lever until it reaches the nut Tighten the two hex...

Страница 37: ...holes in each capital with the two holes in each end of the mantel and thread in two 3 4 19mm hex head cap screws and two washers Do not tighten these cap screws with a wrench leave them finger tight...

Страница 38: ...4 36 12 1 111 113 112 75 105 14 106 54 7 34 34 15 40 57 2 76 2 73 85 66 2 62 2 63 72 71 34 34 79 135 33 133 60 61 60 37 55 35 38 126 38 53 52 52 53 51 57a 54 58 59 84 134 135 52 83 56 117 118 129 109...

Страница 39: ...Air Coverplate 1604505 50 1 4 20 x 3 8 Phillips Pan Head Screw 1200993 51 Firebox top 1301253 52 Control Shim 1604338 53 Control Spacer 1201781 54 Washer Standard Flat 1 4 Z 313 od x 742 od x 06 Thick...

Страница 40: ...Back Assembly 1402450 121 Shroud Assembly Includes Item s 117 120 124 119 5000043 123 Shroud Bottom 1402448 124 Outside Air Cover 1402453 125 Wireway Assembly 5002779 126 Rheostat Contol 1301255 127 L...

Страница 41: ...meri Tec Model HS 8 SP NA 8 L3 8 L2 8 L18 8 L1 8 L8 8 E15 8 E30 8 RSA 8 FC 8 CPR 8 CC 8 CPE 8BM 8F 8FPA 8FPB 8FA 8FB 8FBB 8ST 8S 8TG AP NA 8TG 36 8TG 24 8TG 18 8TG 12 8TG 6 8TG A15 8TG A30 8TG IS 8TG...

Страница 42: ...y surfaces provides more places for creosote and fly ash to deposit It is important to follow the operating instructions in order to minimize these deposits and to periodically inspect your catalyst f...

Страница 43: ...g it for any damage to the enamel 3 This warranty does not cover misuse of the stove as described in the Owner s Guide nor does it cover any stove which has been modified unless authorized by a CFM Sp...

Страница 44: ...CFM Specialty Home Products 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 905 670 7777 www majesticproducts com www vermontcastings com CFM Specialty Home Products...

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Vermont Castings WinterWarm, Руководство по установке и эксплуатации для владельца жилья

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