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RFS INSTALLATION INSTRUCTIONS 

 

 

VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019

 

Visit 

www.rfsworld.com

 for the most current product specifications 

Page 4 of 33 

 

Verizon 

HYBRIFLEX® cable 

is unique to its network available 

in three Trunk configurations, 2x4 (mainly for rooftop) 6x12 
and 12x24. The trunk cable assemblies comprise of 6 AWG 
Low Inductance DC wires, nine 18-gauge alarm wires and up 
to twenty four (24) pairs of single Mode fiber terminated 
with LC-LC connector. 

 The use of 

Low Inductance Cable 

will allow Maintenance 

Engineering to extend distances upwards of ~600ft, 
eliminating the need to re-locate power cabinets and stay 
within the conventional distances supported. Refer, to 
previous installation instruction for older traditional Hybrid. 

Verizon uses a combination of OVP’s (over voltage 
protection) both top and bottom and various hybrid jumpers 
configuration for complete installation from BBU to RRH. 

HYBRIFLEX® 

trunk cable assemblies are factory constructed 

specifically to suit the Verizon Network, ensuring perfect 
Raycap OVP’s compatibility and trouble-free installation. 
Additional features that ease installation and ensure 
durability service include:  

 

Robust breakout design with Numbering fibers and 

power conductors  

 

Stranded construction for easy bending and maximum fiber protection 

 

Corrugated aluminum shield protects from crush and animal damage  

 

Integrated rip cords for length management  

 

Factory test certificate available for every cable assembly 

 

Well packaging, easy fiber End face  access for pre-testing 

 

Caution: not to be stored outside 
 

Hybrid jumpers Installation 

 

In general Hybrid jumpers are installed similarly to trunk line or coaxial cable. Used accessories where 
applicable.  

 

The Fiber endface must be handling with care and be protected during installation. 

 

 DO NOT remove protected tubing and plastic bag until ready to connect the jumper between OVP box 
and RRU or BBU. 

 

 Followed the bend radius guidelines specify in the product spec sheet  

 

 Attach the main cable securely to the structure or equipment using hangers and/or cable ties to 
prevent strain on connections from movement in wind or snow / ice conditions.  

 

Ensure all LC optical fiber connectors are seated firmly in the OVP box, RRU or in BBU equipment.  

 

Ensure the weatherproof boots for both fiber and power connections and seated firmly in the RRU 

 

All Hybrid jumpers and risers are individually serialized, for immediate access to test results visit 

http://myrfs.rfsworld.com/hybriflex/Default.aspx

Power connector is supplied with the RRU 

Содержание RFS HYBRIFLEX HB078-U2S4 Series

Страница 1: ...LEX CABLE Revision 1 APRIL 2019 Visit www rfsworld com for the most current product specifications Page 1 of 33 HYBRIFLEX Guidelines and Instructions Rack Mount 12 or 6 OVP s Fiber Trays Box Mount 12...

Страница 2: ...nstallation 4 Riser Trunk Diagrams Configurations Examples 7 Transporting Shipping and Handling the Drum 9 Protective Sleeve Removal Packing 10 Hoisting Pulling HYBRIFLEX Cable 11 HYBRIFLEX Bending 12...

Страница 3: ...connect multiple RRHs with a single feeder Standard RFS CELLFLEX accessories can be used with HYBRIFLEX cable Both pre terminated and on site terminated options are available The rugged jacket facili...

Страница 4: ...e Robust breakout design with Numbering fibers and power conductors Stranded construction for easy bending and maximum fiber protection Corrugated aluminum shield protects from crush and animal damage...

Страница 5: ...r 2pr single mode optical fiber design to link sector OVP to RRH or main OVP to RRH where applicable When uses in conjunction with Nokia RRH the length that can be ordered ranger from 3 400FT maximum...

Страница 6: ...RIFLEX Bi Di Single Fiber jumpers model Structures HBF058 08U1SSs xxF HB F 058 08 U S S 1 xx F or F1 Hybrid Fixed length Over Jacket O D Wire Gauge Unshielded No of DC PR Single Mode of fiber pairs Le...

Страница 7: ...8 Max over jacket diameter Conductor gauge 6 Breakout fiber length mm in 939 8 50 8 37 2 Number of DC Pairs 12 Breakout power length mm in 812 8 Number of fiber pairs 24 Hybrid minimum bend radius Sg...

Страница 8: ...Pairs 2 pairs 6 Number of fiber pairs 6 pairs 12 pairs Hybrid armor type Corrugated Aluminum Corrugated aluminum Hybrid fiber mode Single Single Hybrid termination Top DLC Bottom DLC Top DLC Bottom DL...

Страница 9: ...ld be deformed due to its own weight Make sure that the cable end is always properly sealed and fixed as close as possible to the drum core Note the recommended rotation direction of the drum which is...

Страница 10: ...o no need to unreel the assembly Both optical endface are easily accessible Use this quick instruction to unwrap and test the fiber Each hybrid termination is protected by a robust sleeve as shown bel...

Страница 11: ...adjust it to the desired section of the cable and clamp it or use heavy duty tape to secure it For every long vertical run of cable additional hoisting grips should be attached at 50 60m intervals Add...

Страница 12: ...n fiber and increase insertion loss See diagram 2 3 HYBRIFLEX cable with copper outer shield is easy to bend but must be handled carefully to avoid damage to DC power wires Do not twist the cable e g...

Страница 13: ...f the cable without causing performance degradation and or damage Refer to spec sheet for specific hybrid cable bend radius RFS specifies two types of minimum bending radius for a cable Single bend ir...

Страница 14: ...recommended spacing can be used for less exposed cable runs e g indoor applications Table 1 HYBRIFLEXSize Spacing HBF058 5 8 0 7m 28 HBF078 7 8 0 9m 3ft HB114 1 1 4 1 3m 4 25ft HB158 1 5 8 1 5m 5ft H...

Страница 15: ...snap in or 3 8 kit of 10 Angle member adapter kit 3 8 SS Kit of 10 HB078 HB114 HB158 JSTRIP 78 JSTRIP 114 JSTRIP 158 Manual jacket stripping tool Additional installation tools Model Number Description...

Страница 16: ...recommended In order to avoid any corrosion problems the contact element of the grounding kit below are tin plated copper The tin plating allows compatibility with both aluminum and copper conductors...

Страница 17: ...for the grounding kit installation and for the part of the tool from the end of the cutting edge to the end of the tool f Put the tool onto the cable again whereby the cutting edge should be in the al...

Страница 18: ...ing the outer conductor and then carefully tighten the nuts Finally use the supplied sealing materials as described in the grounding kits installation instruction to perform a proper sealing of the co...

Страница 19: ...1 4 To use the HTPT s cutting tool to cut the outer armor 1 Using the jacket striping tool remove the jacket off the cutting section 2 Turn the turning knob counter clockwise all the way until the too...

Страница 20: ...et off the cutting section 2 Hold the tool body and turn the handle counter clockwise and adjust it to fit the 5 8 or 7 8 cable Figure 2 3 Grasp the handle and body of the tool together with one hand...

Страница 21: ...1 APRIL 2019 Visit www rfsworld com for the most current product specifications Page 21 of 33 Hybriflex Armor removal ripcord instruction hit play button to watch the video Part Number Hybriflex size...

Страница 22: ...FS INSTALLATION INSTRUCTIONS VERIZON HYBRIFLEX CABLE Revision 1 APRIL 2019 Visit www rfsworld com for the most current product specifications Page 22 of 33 Armor trimming procedure for HYBRIFLEX cable...

Страница 23: ...ize cables are included in a single kit This instruction uses the 7 8 process as an example 1 Measure and mark the length of the armor to be removed Suggested a max 15ft per cut to avoid excessive rip...

Страница 24: ...and flare open the aluminum armor ensuring that sides and bottom are flared as shown in Figures 9 9b Peel open the aluminum armor as shown Figure 10 if need be use shoulder to support fiber and wires...

Страница 25: ...injury to the human eyes Optical End Face Inspection Industry standards as per the IEC document 61300 3 25 1 0 state that all optical fiber end faces must be inspected and cleaned before mating Pleas...

Страница 26: ...use instability in the laser system Dust particles trapped between two fiber faces can scratch the glass surfaces Even if a particle is only situated on the cladding or the edge of the end face it can...

Страница 27: ...very flammable Best Practices Re sealable containers should be used to store all cleaning tool and store end caps in a separate container The inside of these containers must be kept very clean and th...

Страница 28: ...refore it is imperative that inspection is included as part of the cleaning process Improper cleaning can cause damage to the equipment Dry Cleaning Technique Cartridge and Pocket Style Cleaners This...

Страница 29: ...e If the connector is dirty clean it with a lint free wipe Caution Be careful not to contaminate the cleaning area of the wipe with your hands or on a surface during folding 5 Lightly wipe the ferrule...

Страница 30: ...Remove the protective end cap and store it in a small re sealable container 3 Inspect the connector with a fiberscope 4 Fold the wipe into a square about 4 to 8 layers thick 5 Moisten one section of...

Страница 31: ...er insert from cable gland Slide compression nut over the cable breakout no insert require Be careful not to damage the fiber connectors Figure 2 3 Carefully feed fiber and power conductors into the O...

Страница 32: ...required Tape Wire Cutter jacket stripping tool termination lugs Instructions for rack Mount 1 Strip the outer jacket 5 inches back Fig 1 2 Twist the outer copper strands together fig 2 3 Cut the non...

Страница 33: ...Fig 2 3 Strip the jacket off the red insulated conductor 1 2 of an inch Fig 3 4 Insert Low Inductance wire into splitter insulator Fig 4 5 Feed the Low inductance wires into the Raycap box and connect...

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