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VÄRMEBARONEN EP 31 300

Operation

EP31-300 Electric boilers for heating systems or industrial 
processes. The series consists of nineteen different boilers 
with power from 31 to 300 kW.

7 or 15 power stages

The boilers are control led using 7 or 15 powers stages and 
can be limited down to one power stage.
When the boiler is used with a heat pump, it is an advantage 
to have many stages as the boiler can initially supply low 
power to act as a support heat source. 
In a process, it may be more suitable to have fewer stages so 
that the boiler immediately supplies high power.
In the standard version the boilers' control range is 20-95°C.

•  The boiler meets the work environment authority regu-

lations AFS 2016:1. Pressure bearing devices.

•  The boilers are available with factory-fitted safety 

equipment and then meet the Swedish Work Environ-
ment Authority's regulation AFS 2002:1 section 17 on 
periodic monitoring of boiler systems. 
The boiler is then approved for installation without 
emergency protection. The factory-fitted safety equip-
ment contains safety valve(s), high-pressure guard and 
automatic vent valves.

  •  Double circulation pumps and flow guards are not 

required. The boiler can cope with zero flow from 
a safety perspective.

•  A steam-collecting vessel is not required. The safety 

valves are fitted directly on the boiler's safety pipe.

When used with, for example, a heat exchanger, the temper-
ature in the secondary circuit can control the boiler. This is 
an option.

If more power is required, two boilers can be controlled in se-
ries. Series control is an accessory.

With or without outdoor temperature compensation.

The boilers are supplied with control to maintain a constant 
boiler temperature. An outdoor temperature compensator is 
available as an option for variable flow temperature.

Safety

The boilers have a load-break switch that is acted on via 
shunt release by the boiler's temperature relay or by external 
safety equipment.

Operational reliability

With the fault management and measurement of cover boilers, 
which provides all, if the error to be able to faults in the 
beginning of quickly without unplanned downtime.

Alarm indication

Alarms are indicated on the boiler's control panel. 
Connection for external indication of a buzzer alarm, alternating 
potential-free relay output.

Stainless immersion heaters

The immersion heaters are made of stainless steel.

Pump maintenance operation

Connection for a circulation pump with a pump maintenance 
operation function.

External stage and power control

Connection for external blocking, 0-5 V, 0-10 V and 4-20 mA 
control of power.

Alarm indication

Alarms are indicated on the front panel. The boilers also have 
a connection for an external buzzer alarm.

External temperature setpoint

Connection for external setpoint in the form of 0-5 V, 0-10 V 
and 4-20 mA signal.

Output signal for present power and temperature

0-10 V signals for the number of power stages connected and 
boiler temperature.

Load guard

Protects the main fuses; secondary transformers are supplied 
with the boiler.

Controlling power from the heat pump

Electric boilers with power from 31 to 119 kW are supplied 
with a function, EPVP, that permits a heat pump with three bit 
binary 230V~ output to control the boiler’s power connection.

Copper and aluminium

o facilitate installation, the boilers are fitted with terminals 
that make it possible to connect both aluminium and copper 
cables. No splicing from aluminium is required.

Содержание EP 112

Страница 1: ...Installation and maintenance The EP series 7 and 15 stage electric boilers 31 300 kW EP31 300_180125_fw31 350_enGB...

Страница 2: ...ow indicator flashing warning Green indicator flashing information Alarm load break switches and safety guards 20 Pressures guard s option General 22 Water quality Flow requirement Pipe installation 2...

Страница 3: ...ad guard yes no Main fuse A Primary transformer xxxx 5 Current limit A Margin A 7 stage EP 31 42 52 63 70 84 98 119 Art no 5601 5602 5603 5604 5605 5606 5607 5608 15 stage EP 67 90 99 112 135 150 180...

Страница 4: ...Never carry out maintenance work service on pressure bearing parts when they are pressurised The boiler may not be used by children or people with physical or mental impairments Nor by chil dren peopl...

Страница 5: ...sation The boilers are supplied with control to maintain a constant boiler temperature An outdoor temperature compensator is available as an option for variable flow temperature Safety The boilers hav...

Страница 6: ...000 Actual CURRENT 0 00A TOT LOW FLOW 0 to MENU SELECTOR TIME BLOCK DISABLED PEC MAX limit 200 O TEMP function Rel O TEMP level 10 C CURRENT LIMIT 1 00A CURRENT MARGIN 0 10A Max PWR 7 xxx xkW POWER S...

Страница 7: ...OR RUNTIME 0h Peak BOILERTEMP XX C Peak PCB TEMP XX C Actual PEC 000 Peak PEC 000 Actual CURRENT 0 00A TOT LOW FLOW 0 to MENU SELECTOR V RMEBARONEN AB EPxxx xxxV xxxx Vx xx AUT ENGLISH ENGLISH xxxx CO...

Страница 8: ...arge setting range have a fast move function when the button has been pressed for a while moves the index arrow downwards between the lines containing parameters that can be changed Set change the con...

Страница 9: ...XX C PWR OUTPUT XXX XkW TEMP SETPOINT 70 C to MENU SELECTOR If the bottom line of the window switches between to MENU SELECTOR and PRESS OK FOR INFO the cause is displayed when is held down See Alarm...

Страница 10: ...on current boiler temperature PWR OUTPUT XXX XkW Information current connected power TEMP SETPOINT 70 C Setting desired boiler temperature 20 95 C setpoint The setting range is affected by max and min...

Страница 11: ...carried out BOILER IN STANDBY N Set boiler in standby position switched off Window two P1 Tout 20 20 C P2 Tout 15 27 C P3 Tout 10 33 C P4 Tout 5 40 C P5 Tout 0 45 C P6 Tout 5 49 C Setpoint at outdoor...

Страница 12: ...formation POWER SPEED STEP Quick increase reduction of power in connection with checks and acceleration of the delay when it is active If the delay is active the display shows SPEEDING TIME BLOCK Rele...

Страница 13: ...yed power connection PEC MAX limit 200 Limit value 0 500 quality factor for PEC function alarm O TEMP function Rel O TEMP level 10 C Over temperature function Rel over temperature 5 15 C relative to s...

Страница 14: ...value 1 500 is a quality factor i e the lower the value the better Actual CURRENT 0 00A Requires that the load guard current transformer is installed During direct supply the current of the highest lo...

Страница 15: ...ow will then be displayed ENGLISH xxxx CONTRAST 20 BACKLIGHT 150 FACTORY SETTINGS SPECIAL MENU STB test EXIT ENGLISH Language selection xxxx Information to manufacturer CONTRAST 5 Adjusting window con...

Страница 16: ...temperature protection To supplement the temperature guard the control electronics has over temperature protection The aim of this is to prevent the temperature guard from being tripped where possible...

Страница 17: ...the temperature guard C 80 90 100 110 Standard boiler Set boiler temperature set point to 90 C When the boiler temperature reaches the break temperature the temperature guards should be triggered tog...

Страница 18: ...Short circuit interruption or not connected Outdoor temperature sensor J3 point 35 in Control circuit Remedy Check replace R7 TEMP SENS MAINBOARD Cause Short circuit or interruption Temperature senso...

Страница 19: ...t all necessary valves are open Check the setting for over temperature Y3 WATER LEVEL Cause Variations in the signal from the boiler s level sensor Remedy Check the reason add water and vent the syste...

Страница 20: ...ed if the boiler has additional pressure guard s BOILER TEMP 70 C SWITCH TEMP GUARD H PRESSURE GUARD TRIPPED RESET 1 TEMP GUARD 2 H PRESS 3 SWITCH BOILER TEMP 70 C BRYTARE TEMP GUARD L TRYCKVAKT TRIPP...

Страница 21: ...version of the switch is dependent on the boiler model The procedure is not always the same 0 OFF I ON TRIPPED The version of the switch is dependent on the model of boiler Temperature guard The boil...

Страница 22: ...in der will react with the metals in the system This corrosion is generally insignificant It is important for the system to be leak proof so that the water does not need to be replaced with new water...

Страница 23: ...e must be cleaned well and must be laid so that water pockets cannot form There must be drainage from the safety valve discharge pipe if there is a risk that the water can remain standing Installation...

Страница 24: ...must be removed 1 2 3 4 5 6 7 8 9 10 X01 N N N N EXTERNAL CONTROL 230V N 1 4 If the boiler is supplied with an external control the boiler must be labelled to show this Power supply Connection for PEN...

Страница 25: ...ed to terminal 1 Please note that the alarm signal must be of the same phase as that used for the boiler s control Load guard The current transformers need not be connected if the function is not to b...

Страница 26: ...ut signal of connected power 0 10 V equivalent to 0 100 of installed power Installed power is the number of stages the boiler is permitted to use 33 1 2 3 0 10 Vdc GND 0 10 V output signal of boiler t...

Страница 27: ...function that permits a heat pump with three bit binary 230V output to control the boiler s power connection See Control circuit points 10 14 The Circuit board 10 is connected Control circuit The hea...

Страница 28: ...wo 20 Contactor K3 power group three 21 Contactor K4 power group four on fifteen stage boilers 22 Contactor K5 power group four on boilers Doubled con tactor power group four boilers with power 180 kW...

Страница 29: ...20 5 9 3 23 7 1 N STOP N 3 8 1 23 02 04 06 9 08 8 30 X03 1 2 4 Tz C 1 2 4 Tz 2 23 7 17 17 1 8 M N N N N N 10 N K1 K2 K3 K4 K5 N C A B C F20 EXTERN MAN VER 230V 230V EXTERN ENHET J23 1 2 3 4 5 6 7 8 9...

Страница 30: ...ZA Temperature sensor Max temperature thermal relay Manometer Level sensor EP 42 EP 52 U V W N K1 K2 K3 B D A C EP 42 6 kW EP 52 7 5 kW EP 42 12 kW EP 52 15 kW EP 42 2 x 12 kW EP 52 2 x 15 kW F20 A B...

Страница 31: ...17 kW 17 kW 17 kW D C E A B F G F20 C STB P LZA A B C D E F G C STB P LZA Temperature sensor Max temperature thermal Manometer Level sensor EP98 U V W 15 kW 12 kW 17 kW 18 kW 18 kW 18 kW D C E A B F F...

Страница 32: ...Level sensor EP 112 U V W 7 5kW 15kW 18kW 18kW 18kW 18kW 18kW D C A E B F G F20 C STB P LZA A B C D E F G C STB P LZA Temperature sensor Max temperature thermal Manometer Level sensor EP 99 U V W 6kW...

Страница 33: ...W 15kW 15kW 18kW 15kW 15kW F20 EP 225 F4 U V W 15 kW 15 kW 15 kW 20 kW 20 kW 20 kW 20 kW 20 kW 20 kW 20 kW 20 kW 20 kW F20 EP 255 EP 270 EP 300 U V W A B C D E F G H I J K L M N O F3 F4 F5 F2 F1 F20 E...

Страница 34: ...ommon data Voltage 400V 3N 50Hz alternatively 400 V 3 with external 230 V control Voltage tolerance 10 IP code IP X1 Design pressure 0 6 6 MPa bar Test pressure 0 86 8 6 MPa bar Design temperature 110...

Страница 35: ...270 300 Article number 5609 5610 5611 5612 5613 5614 5615 5616 5617 5618 5619 Power 67 5 90 99 112 5 135 150 180 225 255 270 300 kW Current 97 130 143 162 195 217 260 325 368 390 433 A Highest fuse 1...

Страница 36: ...OP 1660 30 0 264 271 324 7 stage EP 70 84 98 119 15 stage EP 67 90 99 112 3 0 4 30 0 5 9 6 2 6 5 5 0 4 670 111 1 3 9 0 30 0 2 0 1 c c142 261 264 7 stage EP 31 42 52 63 2 0 8 30 0 5 9 9 2 5 1 1 1009 30...

Страница 37: ...41 Control fuse F20 42 Connection PE conductor 43 Fuse F1 44 Fuse F2 45 Fuse F3 46 Fuse F4 47 Fuse F5 48 Cable fitting 49 Safety pipe s 50 Flow line 51 Return line 52 Draining 53 Adjustable foot bolts...

Страница 38: ...connections The voltage of other temperature sensors is measured in their connection to the terminal block C V C V 5 101 9526 0 4626 85 132 799 0 5862 10 103 9022 0 4706 90 134 7022 0 5936 15 105 849...

Страница 39: ...4 K3 F4 K5 Fuses three fuses in each group 180060 35 A F1 F1 180061 50 A F2 F2 F1 F2 F1 F1 180062 63 A F2 F2 180063 80 A F3 F2 F2 F2 180064 100 A F3 F1 F3 F4 F5 180065 125 A F3 F3 F3 F4 F5 180066 160...

Страница 40: ...V rmebaronen AB Arkelstorpsv gen 88 SE 291 94 Kristianstad Tel 46 44 22 63 20 Fax 46 44 22 63 58 www varmebaronen se www varmebaronen com info varmebaronen se...

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