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38

VÄRMEBARONEN EP31 300

Troubleshooting

The electric boiler is operating 
irregularly. It increases a few 
stages and is then reduced 
immediately, etc.

Water flow through the electric boiler too low.
Check that circulation pumps and valves are working.
This is an easy way to get an idea of the level of flow through the boiler:
a.  Limit the power stages of the boiler so that the power is constant, for example to one 

power stage.

b. Let the boiler's temperature become stable.
c. Measure the temperature increase between the flow and return lines of the boiler.
d. Calculate the flow through the boiler using the formula below.
e. Check against the details on page 7 whether the flow is adequate.

 

q =

P

t x 1,16

 

water flow in m

3

/h. (m

3

/h x 1000/3600 = litres/second)

 

electric boiler's power output in kW

 

temperature difference between the boiler's flow and return line in °C.

 

1.16  = 

the water's thermal absorption coefficient.

Tables for temperature sensors

When the resistance of a temperature sensor is measured, it must be disconnected from the circuit board.
For voltage measurement of sensors J12, J13 and J14, there are measurement points on the circuit board at the connections.
The voltage of other temperature sensors is measured in their connection to the terminal block.

°C

V

°C

V

5 101,9526 0,4626

85 132,799

0,5862

10 103,9022 0,4706

90 134,7022 0,5936

15 105,849

0,4786

95 136,6026 0,6009

20 107,7928 0,4865

100 138,5

0,6083

25 109,7338 0,4944

105 140,3945 0,6156

30 111,6718 0,5023

110 142,2862 0,6228

35 113,607

0,5101

115 144,1749 0,6300

40 115,5392 0,5179

120 146,0608 0,6372

45 117,4686 0,5256

125 147,9437 0,6444

50 119,3951 0,5333

130 149,8237 0,6515

55 121,3186 0,5410

135 151,7009 0,6586

60 123,2392 0,5486

140 153,5751 0,6656

65 125,157

0,5562

145 155,4464 0,6727

70 127,0718 0,5637

150 157,3149 0,6797

75 128,9838 0,5712

155 159,1804 0,6866

80 130,8928 0,5787

160 161,043

0,6935

°C

k

V

°C

k

V

-30

46,95 4,3

5

6,83 2,4

-25

34,70 4,1

10

5,36 2,1

-20

25,89 3,9

15

4,24 1,8

-15

19,50 3,6

20

3,37 1,6

-10

14,82 3,3

25

2,70 1,3

-5

11,36 3,0

30

2,18 1,1

0

8,78 2,7

°C k

V

°C k

V

°C

k

V

5 141,9 4,670 45 24,55 3,552

85 5,871 1,849

10 111,6 4,588 50 20,21 3,344

90

5

1,666

15 88,31 4,491 55 16,72 3,128

95 4,273 1,496

20 70,31 4,377 60 13,89 2,907 100 3,665 1,341
25 56,33 4,246 65 11,6 2,685 105 3,155 1,199
30 45,39 4,097 70 9,723 2,464 110 2,724 1,070
35 36,79 3,931 75 8,187 2,250
40 29,98 3,749 80 6,92 2,044

Pt100 temperature sensor, o

ptional

Outdoor temperature sensor, 

optional

Temperature sensors, J12, J13 and J14

Содержание EP 112

Страница 1: ...Installation and maintenance The EP series 7 and 15 stage electric boilers 31 300 kW EP31 300_180125_fw31 350_enGB...

Страница 2: ...ow indicator flashing warning Green indicator flashing information Alarm load break switches and safety guards 20 Pressures guard s option General 22 Water quality Flow requirement Pipe installation 2...

Страница 3: ...ad guard yes no Main fuse A Primary transformer xxxx 5 Current limit A Margin A 7 stage EP 31 42 52 63 70 84 98 119 Art no 5601 5602 5603 5604 5605 5606 5607 5608 15 stage EP 67 90 99 112 135 150 180...

Страница 4: ...Never carry out maintenance work service on pressure bearing parts when they are pressurised The boiler may not be used by children or people with physical or mental impairments Nor by chil dren peopl...

Страница 5: ...sation The boilers are supplied with control to maintain a constant boiler temperature An outdoor temperature compensator is available as an option for variable flow temperature Safety The boilers hav...

Страница 6: ...000 Actual CURRENT 0 00A TOT LOW FLOW 0 to MENU SELECTOR TIME BLOCK DISABLED PEC MAX limit 200 O TEMP function Rel O TEMP level 10 C CURRENT LIMIT 1 00A CURRENT MARGIN 0 10A Max PWR 7 xxx xkW POWER S...

Страница 7: ...OR RUNTIME 0h Peak BOILERTEMP XX C Peak PCB TEMP XX C Actual PEC 000 Peak PEC 000 Actual CURRENT 0 00A TOT LOW FLOW 0 to MENU SELECTOR V RMEBARONEN AB EPxxx xxxV xxxx Vx xx AUT ENGLISH ENGLISH xxxx CO...

Страница 8: ...arge setting range have a fast move function when the button has been pressed for a while moves the index arrow downwards between the lines containing parameters that can be changed Set change the con...

Страница 9: ...XX C PWR OUTPUT XXX XkW TEMP SETPOINT 70 C to MENU SELECTOR If the bottom line of the window switches between to MENU SELECTOR and PRESS OK FOR INFO the cause is displayed when is held down See Alarm...

Страница 10: ...on current boiler temperature PWR OUTPUT XXX XkW Information current connected power TEMP SETPOINT 70 C Setting desired boiler temperature 20 95 C setpoint The setting range is affected by max and min...

Страница 11: ...carried out BOILER IN STANDBY N Set boiler in standby position switched off Window two P1 Tout 20 20 C P2 Tout 15 27 C P3 Tout 10 33 C P4 Tout 5 40 C P5 Tout 0 45 C P6 Tout 5 49 C Setpoint at outdoor...

Страница 12: ...formation POWER SPEED STEP Quick increase reduction of power in connection with checks and acceleration of the delay when it is active If the delay is active the display shows SPEEDING TIME BLOCK Rele...

Страница 13: ...yed power connection PEC MAX limit 200 Limit value 0 500 quality factor for PEC function alarm O TEMP function Rel O TEMP level 10 C Over temperature function Rel over temperature 5 15 C relative to s...

Страница 14: ...value 1 500 is a quality factor i e the lower the value the better Actual CURRENT 0 00A Requires that the load guard current transformer is installed During direct supply the current of the highest lo...

Страница 15: ...ow will then be displayed ENGLISH xxxx CONTRAST 20 BACKLIGHT 150 FACTORY SETTINGS SPECIAL MENU STB test EXIT ENGLISH Language selection xxxx Information to manufacturer CONTRAST 5 Adjusting window con...

Страница 16: ...temperature protection To supplement the temperature guard the control electronics has over temperature protection The aim of this is to prevent the temperature guard from being tripped where possible...

Страница 17: ...the temperature guard C 80 90 100 110 Standard boiler Set boiler temperature set point to 90 C When the boiler temperature reaches the break temperature the temperature guards should be triggered tog...

Страница 18: ...Short circuit interruption or not connected Outdoor temperature sensor J3 point 35 in Control circuit Remedy Check replace R7 TEMP SENS MAINBOARD Cause Short circuit or interruption Temperature senso...

Страница 19: ...t all necessary valves are open Check the setting for over temperature Y3 WATER LEVEL Cause Variations in the signal from the boiler s level sensor Remedy Check the reason add water and vent the syste...

Страница 20: ...ed if the boiler has additional pressure guard s BOILER TEMP 70 C SWITCH TEMP GUARD H PRESSURE GUARD TRIPPED RESET 1 TEMP GUARD 2 H PRESS 3 SWITCH BOILER TEMP 70 C BRYTARE TEMP GUARD L TRYCKVAKT TRIPP...

Страница 21: ...version of the switch is dependent on the boiler model The procedure is not always the same 0 OFF I ON TRIPPED The version of the switch is dependent on the model of boiler Temperature guard The boil...

Страница 22: ...in der will react with the metals in the system This corrosion is generally insignificant It is important for the system to be leak proof so that the water does not need to be replaced with new water...

Страница 23: ...e must be cleaned well and must be laid so that water pockets cannot form There must be drainage from the safety valve discharge pipe if there is a risk that the water can remain standing Installation...

Страница 24: ...must be removed 1 2 3 4 5 6 7 8 9 10 X01 N N N N EXTERNAL CONTROL 230V N 1 4 If the boiler is supplied with an external control the boiler must be labelled to show this Power supply Connection for PEN...

Страница 25: ...ed to terminal 1 Please note that the alarm signal must be of the same phase as that used for the boiler s control Load guard The current transformers need not be connected if the function is not to b...

Страница 26: ...ut signal of connected power 0 10 V equivalent to 0 100 of installed power Installed power is the number of stages the boiler is permitted to use 33 1 2 3 0 10 Vdc GND 0 10 V output signal of boiler t...

Страница 27: ...function that permits a heat pump with three bit binary 230V output to control the boiler s power connection See Control circuit points 10 14 The Circuit board 10 is connected Control circuit The hea...

Страница 28: ...wo 20 Contactor K3 power group three 21 Contactor K4 power group four on fifteen stage boilers 22 Contactor K5 power group four on boilers Doubled con tactor power group four boilers with power 180 kW...

Страница 29: ...20 5 9 3 23 7 1 N STOP N 3 8 1 23 02 04 06 9 08 8 30 X03 1 2 4 Tz C 1 2 4 Tz 2 23 7 17 17 1 8 M N N N N N 10 N K1 K2 K3 K4 K5 N C A B C F20 EXTERN MAN VER 230V 230V EXTERN ENHET J23 1 2 3 4 5 6 7 8 9...

Страница 30: ...ZA Temperature sensor Max temperature thermal relay Manometer Level sensor EP 42 EP 52 U V W N K1 K2 K3 B D A C EP 42 6 kW EP 52 7 5 kW EP 42 12 kW EP 52 15 kW EP 42 2 x 12 kW EP 52 2 x 15 kW F20 A B...

Страница 31: ...17 kW 17 kW 17 kW D C E A B F G F20 C STB P LZA A B C D E F G C STB P LZA Temperature sensor Max temperature thermal Manometer Level sensor EP98 U V W 15 kW 12 kW 17 kW 18 kW 18 kW 18 kW D C E A B F F...

Страница 32: ...Level sensor EP 112 U V W 7 5kW 15kW 18kW 18kW 18kW 18kW 18kW D C A E B F G F20 C STB P LZA A B C D E F G C STB P LZA Temperature sensor Max temperature thermal Manometer Level sensor EP 99 U V W 6kW...

Страница 33: ...W 15kW 15kW 18kW 15kW 15kW F20 EP 225 F4 U V W 15 kW 15 kW 15 kW 20 kW 20 kW 20 kW 20 kW 20 kW 20 kW 20 kW 20 kW 20 kW F20 EP 255 EP 270 EP 300 U V W A B C D E F G H I J K L M N O F3 F4 F5 F2 F1 F20 E...

Страница 34: ...ommon data Voltage 400V 3N 50Hz alternatively 400 V 3 with external 230 V control Voltage tolerance 10 IP code IP X1 Design pressure 0 6 6 MPa bar Test pressure 0 86 8 6 MPa bar Design temperature 110...

Страница 35: ...270 300 Article number 5609 5610 5611 5612 5613 5614 5615 5616 5617 5618 5619 Power 67 5 90 99 112 5 135 150 180 225 255 270 300 kW Current 97 130 143 162 195 217 260 325 368 390 433 A Highest fuse 1...

Страница 36: ...OP 1660 30 0 264 271 324 7 stage EP 70 84 98 119 15 stage EP 67 90 99 112 3 0 4 30 0 5 9 6 2 6 5 5 0 4 670 111 1 3 9 0 30 0 2 0 1 c c142 261 264 7 stage EP 31 42 52 63 2 0 8 30 0 5 9 9 2 5 1 1 1009 30...

Страница 37: ...41 Control fuse F20 42 Connection PE conductor 43 Fuse F1 44 Fuse F2 45 Fuse F3 46 Fuse F4 47 Fuse F5 48 Cable fitting 49 Safety pipe s 50 Flow line 51 Return line 52 Draining 53 Adjustable foot bolts...

Страница 38: ...connections The voltage of other temperature sensors is measured in their connection to the terminal block C V C V 5 101 9526 0 4626 85 132 799 0 5862 10 103 9022 0 4706 90 134 7022 0 5936 15 105 849...

Страница 39: ...4 K3 F4 K5 Fuses three fuses in each group 180060 35 A F1 F1 180061 50 A F2 F2 F1 F2 F1 F1 180062 63 A F2 F2 180063 80 A F3 F2 F2 F2 180064 100 A F3 F1 F3 F4 F5 180065 125 A F3 F3 F3 F4 F5 180066 160...

Страница 40: ...V rmebaronen AB Arkelstorpsv gen 88 SE 291 94 Kristianstad Tel 46 44 22 63 20 Fax 46 44 22 63 58 www varmebaronen se www varmebaronen com info varmebaronen se...

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