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AIR N ARC

®

300 SERIES ALL-IN-ONE POWER SYSTEM

®

SECTION 6: MAINTENANCE

090010-OP_r0

PAGE - 65

6.5.1 COMPRESSOR AIR FILTER

The compressor oil is the key to a long useful life of the
air compressor system. Dirt and other foreign matter can
be introduced into the compressor system through the air
intake. A clean air filter will ensure that the compressor is
protected. Consult

Section 6.3, Maintenance Schedule

Table

for routine compressor air filter inspection

intervals.

6.5.1.1 COMPRESSOR AIR FILTER CHECK

Consult

Figure 6-1

and the following procedure to check

the compressor air filter.

1. With the machine off and the ignition key

removed, open the hood panel.

2. Remove the three (3) wing nuts [

A

] from the

air filter/inlet valve cover [

C

] on the top of the

compressor unit.

3. Remove air filter element [

B

] from air filter

housing [

D

].

4. Inspect the air filter element for visible dirt,

debris, or damage.

NOTE:

to perform a more

thorough inspection of the compressor air
filter element, refer to

Section 6.5.1.2

.

If element is in adequate shape to continue using:

5. Re-seat the filter element [

B

] into filter/inlet

valve housing [

D

].

Replacing and Re-tensioning the
Serpentine Drive Belts

6.5.16

page 88

Re-tensioning the Air Compressor

Serpentine Drive Belt

6.5.16.1

page 88

Replacing the Air Compressor

Serpentine Drive Belt

6.5.16.2

page 90

Re-tensioning the Generator Ser-

pentine Drive Belt

6.5.16.3

page 92

Replacing the Generator Serpen-

tine Drive Belt

6.5.16.4

page 92

TOOLS/ITEMS NEEDED

REPLACEMENT

PART(S)

Not Applicable

Not Applicable

System Component or

Part Group Task

Manual

Section

Location

WARNING

Relieve pressure from the compressor

system before removing any

components.

KEY

DESCRIPTION

A

WING NUT (x3)

B

AIR FILTER ELEMENT

C

AIR FILTER HOUSING COVER

D

AIR FILTER HOUSING

Figure 6-1: Compressor Air Filter

A

B

C

D

NOTE

If element is compromised by holes or

tears, or the gaskets are worn, or it is in

unsatisfactory condition, then it will need

to be replaced.

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Содержание Air N Arc All-in-One Power Systems 300

Страница 1: ...odifications to the system components WILL VOID THE WARRANTY Always inform Vanair Manufacturing Inc before beginning any changes to the Air N Arc system NOTE Use only Vanair Vanguard Premium Synthetic...

Страница 2: ...cial industrial users and persons trained and experienced in the use and maintenance of industrial equipment In the event of a warranty claim covered by this Limited Warranty the exclusive remedies sh...

Страница 3: ...NAIR ADVANTAGE 1 SECTION 1 SAFETY 3 1 1 GENERAL INFORMATION 3 1 2 DANGERS WARNINGS CAUTIONS AND NOTES 3 1 3 INTERNATIONAL SAFETY SYMBOL 4 1 4 ARC WELDING HAZARDS 4 1 4 1 ELECTRICAL SHOCK CAN KILL 4 1...

Страница 4: ...HEATING 12 1 6 3 COMPRESSED AIR CAN CAUSE INJURY 13 1 6 4 TRAPPED AIR PRESSURE AND WHIPPING HOSES CAN CAUSE INJURY 13 1 6 5 HOT METAL FROM AIR ARC CUTTING AND GOUGING CAN CAUSE FIRE OR EXPLOSION 13 1...

Страница 5: ...ON OIL FILTER 25 2 4 ENGINE 25 2 5 AC GENERATOR 26 2 6 INSTRUMENTATION 27 2 6 1 VOLTS AMPS METER 28 2 6 2 WELDER FUNCTION SWITCHES 28 2 6 3 DC CHARGER MODE TOGGLE SWITCH 28 2 6 4 VOLTS AMPS MANUAL AD...

Страница 6: ...D SHUTDOWN PROCEDURE 46 5 2 1 ENGINE START UP 47 5 2 2 ENGINE SHUTDOWN 47 5 3 ENGINE THROTTLE CONTROL FUNCTIONS 48 5 4 OPERATING THE WELDER 49 5 4 1 WELDER OPERATING PROCEDURE 49 5 4 1 1 CC CONSTANT C...

Страница 7: ...E MOUNTING 78 6 5 8 2 CONNECTING THE NEW SOLENOID VALVE 80 6 5 9 DRAINING THE AIR TANK 81 6 5 10 CHECKING THE AIR TANK RELIEF VALVE 82 6 5 11 REBUILDING THE MINIMUM PRESSURE CHECK VALVE 82 6 5 11 1 SE...

Страница 8: ...SOR FLOW SCHEMATIC DIAGRAM 115 SECTION 9 ILLUSTRATED PARTS LIST 117 9 1 PARTS ORDERING PROCEDURE 117 TABLE 9A RECOMMENDED SPARE PARTS LIST 118 9 2 AIR N ARC 300 SYSTEMS ASSEMBLIES 120 9 3 COMPRESSOR A...

Страница 9: ...B 2 3 INSTRUMENT PANEL KEY TO START FUNCTION 168 B 2 4 INSTRUMENT PANEL KEY TO RUN ON FUNCTION 169 COMPRESSOR MODE FUNCTIONS B 3 B 3 1 INSTRUMENT PANEL COMPRESSOR OFF FUNCTION 170 B 3 2 INSTRUMENT PA...

Страница 10: ...TABLE OF CONTENTS AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE VIII P01080 003 BLANK PAGE...

Страница 11: ...ximum short circuit current with consistent amperage regardless of the voltage output Constant Voltage CV Welding Machine This type of welding machine output maintains a relatively stable consistent v...

Страница 12: ...circuit is open The voltage is impressed upon the circuit however so that when the circuit is completed the current will flow immediately Plasma Arc Cutting An arc cutting process which severs metal b...

Страница 13: ...essure Gauge Reads amount of pressure in the air hose which supplies the tool with air Moisture Separators devices for collecting and removing moisture precipitated from the air or gas during the proc...

Страница 14: ...GLOSSARY AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE XII 090010 OP_r0 BLANK PAGE...

Страница 15: ...is form is used for the purpose of soliciting a warranty case All of the field information except for the bottom section block fields which include Disposition of Goods Notifications and Additional No...

Страница 16: ...eturn the item If the part is not returned within this period the RMA is void and any claims will be denied Before sending a warranty part to a customer Vanair will need a P O or credit card number to...

Страница 17: ...OICES FOR PARTS RETURNED ANY PARTS RETURNED VIA INVOICE WILL BE RETURNED FREIGHT COLLECT NO PARTS ARE TO BE RETURNED FREIGHT COLLECT Vanair Mfg Inc strives to continuously improve its customer service...

Страница 18: ...epartment by email at service vanair com if you have any questions Return parts to the address listed above INSTRUCTIONS TO CUSTOMERS 1 Product must be returned within 30 days from the day the RMA is...

Страница 19: ...iable service This unit is weather proof and able to operate in temperature extremes ranging from 20 F to 110 F see Section 6 7 Extreme Condition Operation The AC generator features a brushless mainte...

Страница 20: ...e at all times to insure proper voltage output This publication contains the latest information available at the time of preparation Every effort has been made to ensure accuracy However Vanair Manufa...

Страница 21: ...itions which will cause death severe injury equipment damage or destructive malfunctions WARNING Identifies actions or conditions which may cause death severe injury equipment damage or destructive ma...

Страница 22: ...and machine internal circuits are also live when power is on In semiautomatic or automatic wire welding the wire wire reel drive roll housing and all metal parts touching the welding wire are electric...

Страница 23: ...y if damaged bare wiring can kill Turn off all equipment when not in use Do not use worn damaged undersized or poorly spliced cables Do not drape cables over your body If earth grounding of the work p...

Страница 24: ...ell ventilated or while wearing an air supplied respirator Always have a trained watch person nearby Welding fumes and gases can displace air and lower the oxygen level causing injury or death Be sure...

Страница 25: ...isted in Safety Standards Wear approved safety glasses with side shields under your helmet Use protective screens or barriers to protect others from flash glare and sparks warn others not to watch the...

Страница 26: ...able as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and causing electric shock sparks and fire hazards Do not use welder to thaw frozen...

Страница 27: ...or before going near arc welding gouging or spot welding operations Shielding gas cylinders contain gas under high pressure If damaged a cylinder can explode Since gas cylinders are normally part of t...

Страница 28: ...Standards 1 5 ENGINE HAZARDS 1 5 1 BATTERY EXPLOSION CAN BLIND Always wear a face shield rubber gloves and protective clothing when working on a battery Stop engine before disconnecting or connecting...

Страница 29: ...rom moving parts Reinstall doors panels covers or guards when servicing is finished and before starting engine Before working on generator remove spark plugs or injectors to keep engine from kicking b...

Страница 30: ...exhaust and exhaust pipes way from flammables 1 5 9 EXHAUST SPARKS CAN CAUSE FIRE Use approved engine exhaust spark arrester in required areas see applicable codes 1 6 COMPRESSED AIR HAZARDS 1 6 1 BRE...

Страница 31: ...ng or changing attachments or opening compressor oil drain or oil fill cap 1 6 5 HOT METAL FROM AIR ARC CUTTING AND GOUGING CAN CAUSE FIRE OR EXPLOSION Do not cut or gouge near flammables Watch for fi...

Страница 32: ...nit 1 7 2 OVERHEATING CAN DAMAGE MOTORS Turn off or unplug equipment before starting or stopping engine Do not let low voltage and frequency caused by low engine speed damage electric motors 1 7 3 FLY...

Страница 33: ...ompressor if applicable maintenance and service according to this manual and the engine air compressor if applicable manuals 1 7 8 H F RADIATION CAN CAUSE INTERFERENCE High frequency H F can interfere...

Страница 34: ...l occurs the user must take extra measures such as moving the welding machine using shielded cables using line filters or shielding the work area 1 8 CALIFORNIA PROPOSITION 65 WARNINGS Welding or cutt...

Страница 35: ...0900 web site www cganet com Code for Safety in Welding and Cutting CSA StandardW117 2 from Canadian Standards Association Standards Sales 178 Rexdale Boulevard Rexdale Ontario Canada M9W 1R3 phone 8...

Страница 36: ...re to electromagnetic fields when welding or cutting To reduce magnetic fields in the workplace use the following procedures 1 Keep cables close together by twisting or taping them 2 Arrange cables to...

Страница 37: ...shut down 1 12 DISPOSING OF MACHINE FLUIDS Always dispose of machine fluids under the guidance of all applicable local regional and or federal law Vanair encourages recycling when allowed For additio...

Страница 38: ...NGINE OIL FILL PORT G COMPRESSOR AIR INLET FILTER Y COMPRESSOR PRESSURE SHUTDOWN SWITCH 185 PSI H COMPRESSOR UNIT Z ENGINE AIR FILTER J COMPRESSOR FLUID DRAIN TUBE AA ENGINE OIL DIPSTICK K AIR OUTLET...

Страница 39: ...rced through the rotating screws in the compression chamber Because of this concept compressed air is generated on demand System Component or Component Group Manual Section Location COMPRESSED AIR SYS...

Страница 40: ...y about 40 psig Only the compressed air within the compressor unit will reduce due to the operation of the minimum pressure check valve This reduction in internal air pressure reduces the power requir...

Страница 41: ...om venting down through the compressor during unload when the compressor automatically relieves to 40 psig during non use of the service air and during shutdown 2 2 6 PRESSURE RELIEF VALVE See Figure...

Страница 42: ...f vapor This prevents the moisture from condensing out in the system and contaminating the lubricant The cooler core for the 300 Series Power System relies on the cooling fan to suck fresh air from ou...

Страница 43: ...an cooler This element requires regular replacement to prolong the life of the compressor system For routine maintenance of the spin on filter consult Sections 6 2 and 6 3 for maintenance schedules an...

Страница 44: ...vel gauge that is located on the instrument panel The fuel level gauge receives its level signal from the fuel sender that is located in the fuel tank The fuel system contains two fuel filters Figure...

Страница 45: ...procedures as described in Section 5 Operation and Appendix B System Component or Component Group Manual Section Location INSTRUMENTATION 2 6 page 27 Volts Amps Meter 2 6 1 page 28 Welder Function Swi...

Страница 46: ...sting 2 6 2 WELDER FUNCTION SWITCHES The constant current CC or constant voltage CV toggle switch lets the operator choose the type of power supply desired CC Mode Constant Amperage CV Mode Constant V...

Страница 47: ...TOGGLE SWITCH 2 6 3 C DC CHARGER WELDER TOGGLE SWITCH 2 6 2 L VOLTS AMPS MANUAL ADJUSTMENT DIAL 2 6 4 D FUEL GAUGE 2 6 13 M COMPRESSOR ON OFF SWITCH 2 6 5 E HOUR METER 2 6 13 N AIR PRESSURE GAUGE 2 6...

Страница 48: ...battery cable receptacle contains a weather resistant cap 2 6 9 GENERATOR CONTROL ON OFF TOGGLE SWITCH The generator control ON OFF switch engages the AC generator When off the outlets are de energize...

Страница 49: ...ng procedures as found in Section 4 Operation to determine the integration of the engine with each separate system function 2 6 13 FUEL GAUGE HOUR METER The fuel gauge hour meter contains two separate...

Страница 50: ...SECTION 2 DESCRIPTION AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 32 090010 OP_r0 BLANK PAGE...

Страница 51: ...Limits 20 F to 110 F I For in depth specifications and requirements regarding the Kohler 29 EFI engine refer to the Engine Operator s Manual IIEthanol blended fuels such as E85 are prohibited for use...

Страница 52: ...5 18 29 23 5 16 24 12 9 19 14 24 18 29 20 33 26 3 8 16 16 12 30 23 40 30 45 35 49 39 3 8 24 22 16 35 25 45 35 50 40 54 44 7 16 14 24 17 50 35 60 45 70 55 76 61 7 16 20 34 26 55 40 70 50 80 60 85 68 1...

Страница 53: ...r Hz no load 61 1 AC generator 240 plug 243 3 AC generator 120 plug 122 2 AC generator 120 plug 122 2 Welder Max Voltage 70 10 Welder Min Voltage 20 5 Welder Max Amperage 300 5 Welder Max CV Voltage 4...

Страница 54: ...SECTION 3 SPECIFICATIONS AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 36 090010 OP_r0 BLANK PAGE...

Страница 55: ...5 13 for engine oil 4 3 SERVICE BODY PREP Consult Section 3 Specifications for dimension requirements and the following instructions System Component or Part Group Task Manual Section Location Machin...

Страница 56: ...fuel filter under the hood of the machine KEY DESCRIPTION A 47 inches B 6 inches C 65 angle D 39 inches E 66 inches F 48 inches panel remote mounted G 66 inches panel mounted All length measurements...

Страница 57: ...not come in contact with exhaust parts 4 4 MACHINE PACKAGE MOUNTING When determining package position on vehicle be aware of the minimum space requirements needed for cooling and circulation requirem...

Страница 58: ...ening Connect the air line via the JIC fitting on the end of the air tank and connect and secure the weather proof connectors The plugs are all differentiated to ensure that they cannot be mis connect...

Страница 59: ...ith four bolts inserted from the bottom See Figures 4 1 and Diagram 4 5 for location Diagram 4 5 shows mounting hole footprint as well 10 Start the unit and fully test all functions Warm the unit to f...

Страница 60: ...G HOLE 0 563 THRU 4X 47 12 FUEL FILL UNDER DOOR 6 0 6 0 SEE NOTE 1 SEE NOTE 1 EXHAUST OUTLET CAN BE ROTATED ANY 90 DIRECTION PANEL MOUNTED CAN BE REMOTE CONTROL PANEL 5 17 6 44 12 88 13 25 AIR INTAKE...

Страница 61: ...PAGE 43 4 5 INSTALLATION AND DIMENSIONS DIAGRAM PART 2 OF 2 11 50 13 25 0 38 16 50 23 50 14 50 12 13 40 38 10 47 7 86 47 00 47 54 0 27 53 77 21 00 30 88 27 13 2 0 8 41 LOCATION 65 LIFTING HOOK 7 72 10...

Страница 62: ...DC CHARGER 12V 24V TOGGLE SWITCH C DC CHARGER WELDER TOGGLE SWITCH L VOLTS AMPS MANUAL ADJUSTMENT DIAL D FUEL GAUGE M COMPRESSOR ON OFF SWITCH E HOUR METER N AIR PRESSURE GAUGE F ENGINE CONTROL ON OF...

Страница 63: ...e Mode Using a Voltage Sensing Suit case Feeder 5 4 1 2 page 50 CV Contant Voltage Mode Using a Spool Gun 5 4 1 3 page 51 Operating the Generator 5 5 page 52 Operating the Air Compressor 5 6 page 53 O...

Страница 64: ...ed in detail in Appendix B of this manual Consult Sections B 1 Instrument Panel Key Function Map and particularly Sections B 2 1 NOTE If start up and shut down procedures are not followed damage to th...

Страница 65: ...on and minimimize undue stress that may occur during the next start up session if some of the machine conditions were left in working mode s or had auxiliary power draws left intact such as a tool rec...

Страница 66: ...ow 100 PSI or Set PressureII ON OFF OFF Engine runs at full throttle 3600 RPM Tank Pressure Above 100 PSI or Set PressureII OFF OFF OFF Engine runs at idle speed 1650 RPM ready for application ON OFF...

Страница 67: ...connect the electrode holder to the positive port and the ground clamp to the negative port For Direct Current Electrode Negative DCEN connect the electrode holder to the negative port and the ground...

Страница 68: ...ct between the electrode and the metal for 30 seconds the engine will return to idle 5 4 1 2 CV CONSTANT VOLTAGE MODE USING A VOLTAGE SENSING SUITCASE FEEDER CV Constant Voltage Mode commonly referred...

Страница 69: ...on of the ground clamp into the negative welder connection port on the control panel Insert the power lead segment from spool gun adapter into the positive welder connection port on the control panel...

Страница 70: ...rator is operating at a high percentage of its rated capacity and the welder and air compressor are also being used the resulting drop in engine speed may produce a low voltage condition that will dam...

Страница 71: ...reset the breakers Figure 5 4 5 6 OPERATING THE AIR COMPRESSOR The air compressor and the supply of high pressure air can be turned off Whenever the pressure in the air tank drops below 150 psi or the...

Страница 72: ...factory CAUTION Exposed high pressure air lines on the unit become hot during operation keep everyone clear WARNING DO NOT charge or boost while in Weld Mode Personal injury or damage may occur TABLE...

Страница 73: ...the engine and wait for all indicator lights to turn off Place the DC Welder Charger selector toggle switch in the DC Charger position and then the DC Charger Mode switch to the correct position The e...

Страница 74: ...SECTION 5 OPERATION AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 56 090010 OP_r0 BLANK PAGE...

Страница 75: ...onsistent service regimen be established for engine oil changes and engine and compressor air filter servicing The following schedule is designed so that many of the other maintenance tasks are comple...

Страница 76: ...g a maintenance routine log For assistance in obtaining routine maintenance or replacement parts consult Section 9 1 Parts Ordering Procedure and Table 9A Recommended Spare Parts List NOTE Follow the...

Страница 77: ...s Manual to change the engine oil and engine oil filter 3 Wash engine air pre cleaner Remove and wash engine air filter precleaner Consult the Engine Operator s Manual for procedure 4 Check engine oi...

Страница 78: ...ssary Consult Sections 6 5 16 1 and 6 5 16 2 for procedures on how to check and re tension the air compressor drive belt 15 Inspect air compressor drive belt and serpentine welder drive belt for wear...

Страница 79: ...the welding leads and battery charging cables If so equipped ensure that welding leads are satisfactory for operation no cracks or advanced wear Repair or replace as necessary 26 Inspect welding elec...

Страница 80: ...IOD MAINTENANCE SCHEDULE Hourly or Calendar Period whichever comes first NOTE First 20 Hours of Operation After 8 Hours or Daily Every 100 Hours or One Year Every 200 Hours After 600 Hours If working...

Страница 81: ...when ordering new replacement parts consult Section 9 1 Parts Ordering Procedure and Table 9A Recommended Spare Parts List NOTE If additional spare parts are being stored for future use make certain...

Страница 82: ...Pressure Check Valve 6 5 11 page 82 Setting the Minimum Pressure Valve 6 5 11 1 page 84 Inspecting the System Coolers 6 5 12 page 84 Checking the Engine Oil 6 5 13 page 84 Adjusting The Engine Speed 6...

Страница 83: ...is or damage NOTE to perform a more thorough inspection of the compressor air filter element refer to Section 6 5 1 2 If element is in adequate shape to continue using 5 Re seat the filter element B i...

Страница 84: ...ment uses a pleated paper type filter to carefully remove accumulated dirt before being compression can begin DO NOT clean the compressor air filter element To replace worn or damaged air filter with...

Страница 85: ...air filter compartment housing and remove the three 3 wing screws A from cover C 3 Remove air filter B and put it aside temporarily so it will not get damaged or soiled the full air filter inlet valve...

Страница 86: ...IDE R PLATE SET G SPRING R1 VALVE HEAD H NUT R2 WEIGHT J SPRING GUIDE S O RING K SPRING T CONTROL LINKAGE Order Air Inlet Valve Rebuild Kit no 264154 101 Figure 6 3 Air Inlet Filter Rebuild Kit D A B...

Страница 87: ...the range indicated by wet level mark on dipstick D as per Figure 6 4 DANGER NEVER check the compressor oil level with the compressor running Hot oil is under pressure and will spray causing severe bu...

Страница 88: ...eded but DO NOT overfill 7 Replace oil fill cap dipstick B and tighten 6 5 4 REPLACING THE COMPRESSOR OIL FILTER ELEMENT The compressor oil filter element is a spin on disposable type Consult Figure 6...

Страница 89: ...seal between the element and the filter head B 6 Install the new element A by manually turning it clockwise onto the filter head B until the seal contacts the machined groove on the rim of the filter...

Страница 90: ...ANGING THE COMPRESSOR OIL During periodic maintenance intervals or more frequently if needed it will be necessary to perform a complete compressor system oil change Follow the procedure below along wi...

Страница 91: ...ly turn off and verify the level of compressor oil E 6 5 6 REPLACING THE SPIN ON AIR OIL COALESCER The air oil coalescer element is a spin on disposable type Consult Figure 6 7 and use the following p...

Страница 92: ...al repair kit no 264472 The compressor belt and compressor drive sheave must first be removed in order to access the seal components Refer to Figure 6 8 and the following procedure to perform maintena...

Страница 93: ...RESSOR FRONT COVER E WASHER S O RING F SERPENTINE BELT COMPRESSOR T SHAFT SEAL RING G CAPSCREW M8 x 1 25 x 30MM U SEAL O RING H WASHER V INNER RING J SHEAVE WASER W SPACER K DRIVE SHEAVE X KEY L AIR E...

Страница 94: ...nt cover R to the front of the compressor unit 6 Remove the front cover R to expose the seal assembly Remove the worn shaft seal ring T seal o ring U inner ring V and spacer W from the end of the male...

Страница 95: ...Repeat Step 17 for the three remaining holes until the aligned tensioner plate L and compressor cover R are secured snugly to the compressor unit Do not tighten the capscrews as the tensioner plate wi...

Страница 96: ...Unpack the new solenoid valve from the kit packaging 2 Unscrew the screw A securing the connector head B to the valve body G and gently pull the connector away from the solenoid block s connection pin...

Страница 97: ...HEADI J VALVE MOUNTING BLOCK C SET COLLAR CONNECTOR HEAD I K INLET SIDE SCREW D SEAL L PRY SLOT E CONNECTION PINS M CONNECTOR HEAD BASE F PNEUMATIC TUBE CONNECTORI N PIN RE CONFIGURATION G VALVE BODY...

Страница 98: ...from the pneumatic tube connection F to separate the tube from the body 5 Remove the four 4 screws H securing the solenoid block to the unit 6 Position the new solenoid valve body so that the four 4 m...

Страница 99: ...d of the machine For areas of high ambient moisture content the valve may need to be checked more than once per day This valve may be accessed at any time including while the machine is in operation T...

Страница 100: ...heard 3 Let go of the ring the valve should automatically reset into its containment position and the hissing sound should stop NOTE If a hissing sound of escaping air is persistent and the valve wil...

Страница 101: ...body 6 Wipe internal surface of valve body D with a clean cloth 7 Consult Figure 6 12 and re assemble the kit by replacing all old parts with corresponding part provided in the kit 8 Once the kit part...

Страница 102: ...aintenance Schedule Table inspect the cooler fins of both the engine and the compressor for any build up of dirt or contamination Should any residue appear during inspection clear with the use of air...

Страница 103: ...E 090010 OP_r0 PAGE 85 KEY DESCRIPTION A ENGINE COOLER B COMPRESSOR SYSTEM FAN COOLER Figure 6 13 Cooler Maintenance A B KEY DESCRIPTION A ENGINE DIPSTICK B ENGINE OIL FILL PORT C ACCEPTABLE RANGE FOR...

Страница 104: ...h the compressor starts pumping Anytime the pressure in the tank falls below this pressure the compressor is allowed to start pumping The Cut out pressure is defined as the pressure in which the compr...

Страница 105: ...of 25 psi difference between the cut in and cut out pressures for the system to operate properly KEY DESCRIPTION KEY DESCRIPTION A BATTERY BRACKET D COVER RETAINING SCREW B PRESSURE SWITCH E COMPRESSO...

Страница 106: ...nsion tester to measure the deflection from a given force 6 5 16 1 RE TENSIONING THE AIR COMPRESSOR SERPENTINE DRIVE BELT Consult Figure 6 16 and the following procedure 1 With the machine off and the...

Страница 107: ...o position KEY DESCRIPTION KEY DESCRIPTION A TENSIONER PLATE MOUNTING AND ADJUSTMENT BOLTS E Loosen bolts to allow tensioner plate to pivot manually to achieve new belt tensioned posi tion B IDLER F P...

Страница 108: ...ng cable F lock washer D and washer E securing the cable to the floor 4 Position and route the new air compressor serpentine belt as shown in Figure 6 18 making sure that it goes on the outside of the...

Страница 109: ...ERPENTINE BELT C COMPRESSOR UNIT IDLER SHEAVE D AIR COMPRESSOR DRIVE SHEAVE Figure 6 18 Compressor Serpentine Belt Positioning A C D B KEY DESCRIPTION KEY DESCRIPTION A ENGINE E WASHER B ENGINE CLUTCH...

Страница 110: ...ner plate to its maximum position 4 Once the position is achieved that accounts for a satisfactory tension in the belt torque the bolt C to 12 ft lbs 16 3 Nm to secure the tensioner plate B into posit...

Страница 111: ...The worn generator serpentine belt can now be replaced Refer to Figure 6 20 and the following steps 4 Using a 3 4 socket wrench on belt pulley C nut pivot the belt tensioner G to relieve enough tensio...

Страница 112: ...belt will need to be checked for proper tension Consult Section 6 5 16 3 on how to re tension the generator serpentine belt 6 6 SERVICING THE SYSTEM FUSES AND CIRCUIT BREAKERS Consult Figure 6 21 for...

Страница 113: ...30 Amp Fuse No EL94073 6 25 B 40 Amp Auto Reset Breaker No 270492 6 25 C System Component or Part Group Task Manual Section Location Extreme Condition Operation 6 7 page 95 Cold Weather Operation 6 7...

Страница 114: ...0 AMP FUSE INSTRUMENT PANEL C 5 AMP FUSE THROTTLE G RELAYS x 7 40 AMP D 15 AMP FUSE FAN Figure 6 22 Power System Fuse Locations A B C D E F G KEY DESCRIPTION A 10 AMP FUSES EACH B 30 AMP FUSE C 40 AMP...

Страница 115: ...line deicer product may need to be used Check the fuel filter regularly to insure that it contains no water Vanguard Premium Synthetic Oil is suitable for use from 40 F to 110 F Drain the moisture fro...

Страница 116: ...ery cable that is connected to the positive side of the battery Depressurize the air tank and open the drain valve on the tank Cover the unit with a tarp or plastic to prevent the accumulation of dust...

Страница 117: ...ions that may occur during the operation life of the machine package the Troubleshooting Guide may not cover all possible situations Be aware that additional trou bleshooting information may be found...

Страница 118: ...ish as necessary Consult the Engine Operator s Manual for additional information on engine maintenance Pinched fuel line Replace or reroute if necessary Plugged fuel filter s Replace if necessary Refe...

Страница 119: ...g Replace if switch continues to deviate from setting Pressure switch faulty Replace pressure switch Throttle solenoid stuck Check throttle solenoid Replace if necessary Check throttle relay replace i...

Страница 120: ...ply Wrong fuel type fill Use only gasoline do not use E85 etc Refer to Engine Operator s Manual for information on engine fuel type to use Engine air filter contaminated Check air filter Replace if ne...

Страница 121: ...Engine Speed and the Engine Operator s Manual Fan not operating Check fan fuse for continuity and replace if necessary See Section 6 6 Servicing the System Fuses and Circuit Breakers Check fan switch...

Страница 122: ...corrective action Check air tools for wear damage or malfunctions Replace or repair Compressor capacity too low to accommodate demand Substitute larger capacity compressor system Compressor air filter...

Страница 123: ...if ice is present clear and remove Control line connections are not prop erly seated poor connection quality Check lines for proper seating ensure line ends have been cut cleanly and are square DO NO...

Страница 124: ...nd or relays Check fuses and relays for continuity Replace if necessary Belt s Belt s out of position or malfunctioning Consult Section 6 5 16 and its sub sections Low service air output Clogged compr...

Страница 125: ...st Inlet valve piston stuck in down posi tion Check for proper operation with an auxiliary air source replace or rebuild inlet valve Leaking compressor shaft seal Replace shaft seal with available kit...

Страница 126: ...em fails to build up pressure Service valve is open Close service valve Pressure gauge is malfunctioning Check pressure gauge function control line routing adjust repair or replace as necessary Check...

Страница 127: ...ist and or straighten out any suspected cable tensions Carefully wipe off any contaminants to receptacle connectors before re connecting Replace any worn or damaged cables or receptacles Contact Vanai...

Страница 128: ...r Refer to Section 6 6 Servicing the System Fuses and Circuit Breakers Low AC voltage Engine speed too low for demand Adjust speed control Consult Section 6 5 14 Adjusting the Engine Speed and the Eng...

Страница 129: ...oblems that may arise while operating the All In One Power System within its intended use The flow schematic and wiring diagram should be used together when identifying any potential prob lems They ar...

Страница 130: ...ROTTLE SOLENOID FAN RELAY 4E 4F INSTRUMENT PANEL MACHINE AC GENERATOR 30A BREAKERS 20A BREAKERS 240V 30A RECEPTACLE 120V 20A RECEPTACLE RED BLACK WHITE GREEN NOTE 1 HARNESS REFERENCE 1 1 EP269869 MAIN...

Страница 131: ...WELD CHARGE MASTER POT CC CV 12V 24V WELD CHARGE LIGHTS SWITCHES NOTE 1 HARNESS REFERENCE 1 1 EP269871 INSTRUMENT PANEL LIGHTS 1 2 EP269872 INSTRUMENT PANEL SWITCHES 1 3 EP270315 INSTRUMENT PANEL DISP...

Страница 132: ...MA269937 14 150 12 6 MA269937 16 174 14 6 MA269937 18 198 16 6 MA269937 22 246 20 6 54 4 6 72 6 0 120 10 0 144 12 0 168 14 0 192 16 0 216 18 0 264 22 0 MA269937 24 288 24 0 270 22 6 ITEM 1 ITEM 2 ITE...

Страница 133: ...INLET SOLENOID VALVE H OIL COOLER FAN ASSEMBLY C AIR OIL COALESCER SEPARATOR J COMPRESSOR OIL FILTER D MINIMUM PRESSURE CHECK VALVE K PRESSURE SWITCH E AIR TANK L RELIEF VALVE F AIR OUT RECEPTACLE M C...

Страница 134: ...SECTION 8 DIAGRAMS AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 116 090010 OP_r0 BLANK PAGE...

Страница 135: ...al Number of the machine package This can be obtained from the Bill of Lading for the machine pack age or from the compressor unit serial number plate See Figure 9 1 for location of machine package se...

Страница 136: ...23 C 19 CO276748 Gauge Hour Meter 1 9 7 22 20 267305 Relay 50 Amp control panel 1 9 7 35 21 270501 Relay 40 Amp main harness 7 Fig 6 22 G 22 264325 Switch 240 Deg F NC 1 9 3 11 23 CO270157 Breaker Cir...

Страница 137: ...AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM SECTION 9 ILLUSTRATED PARTS LIST 090010 OP_r0 PAGE 119 NOTES...

Страница 138: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 120 090010 OP_r0 8 5 6 2 9 1 3 7 4 9 2 AIR N ARC 300 SYSTEMS ASSEMBLIES 6130008ID_r0...

Страница 139: ...EMBLY PA6000027ID 1 2 ID COMPRESSOR PARTS ASSY PA6010015ID 1 3 ID COOLING SYSTEM PA6020017ID 1 4 ID FRAME CANOPY PA6030007ID 1 5 INSTRUMENT PANEL PA6040010ID 1 6 ID GENERATORS AND PARTS PA6050004ID 1...

Страница 140: ...19 20 19 11 35 32 18 21 6 13 8 27 2 36 49 2 42 40 48 10 45 9 5 4 17 31 13 14 33 37 30 29 24 34 41 24 38 22 SEE NOTE I SEE NOTE III 44 43 12 12 FRONT VIEW SHOWING TENSIONER 23 28 39 28 33 26 46 31 7 1...

Страница 141: ...11 1 11 SWITCH TEMP 240 DEG F NC 264325 1 12 WASHER SEALING BSPP 4 264449 001 3 13 WASHER SEALING BSPP 8 264449 003 3 14 ADAPTER MALE PIPE x M BSPP 1 2 264494 003 1 15 OIL VANGUARD 2 5 QT INITIAL FILL...

Страница 142: ...3 COMPRESSOR AND PARTS ASSEMBLY CONT 1 19 20 19 11 35 32 18 21 6 13 8 27 2 36 49 2 42 40 48 10 45 9 5 4 17 31 13 14 33 37 30 29 24 34 41 24 38 22 SEE NOTE I SEE NOTE III 44 43 12 12 FRONT VIEW SHOWING...

Страница 143: ...16ID X 21 32OD 2 PIECE LOCKING FA21391 1 42 TEE MALE STREET 1 8 x 1 8 x 1 8 FI31152 1 43 PIPE BRASS PLUG COUNTERSUNK 1 8 NPT FI67437 1 44 COMPRESSOR TO OIL COOLER TU270069 001 1 45 COMPRESSOR TO OIL C...

Страница 144: ...LUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 126 090010 OP_r0 12 5 8 6 7 3 13 2 4 1 9 10 11 14 15 15 FLOW DIRECTION 16 1 BACK VIEW OF COOLER 2 3 15 15 16 9 4 COOLING SYSTEM 6...

Страница 145: ...NK 266801 1 5 HEAD OIL FILTER 3 8 268264 1 6 ELBOW PIPE STREET 3 8 801115 015 1 7 BUSHING RED STEEL 1 2 x 3 8 807602 015 1 8 NIPPLE PIPE GALV 3 8 x 3 823106 030 1 9 NUT HEX FLANGE 1 4 20 825304 236 4...

Страница 146: ...LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 128 090010 OP_r0 13 4 3 30 11 4 3 1 5 21 15 17 6 25 29 16 8 27 9 25 12 6 6 17 14 8 27 29 31 32 25 25 26 20 28 7 28 7 32 22 1 9 5 FRAME AND CANOPY...

Страница 147: ...LATFORM A1269476 1 12 CANOPY HOOD A1269763 1 13 CANOPY FRONT A1269764 1 14 CANOPY SIDE LH A1269765 1 15 CANOPY SIDE RH A1269766 1 16 CANOPY BACK UPPER A1269767 1 17 CANOPY BACK LOWER A1269768 1 18 COV...

Страница 148: ...TS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 130 090010 OP_r0 17 6 6 32 16 25 15 25 23 8 32 4 3 18 1 5 24 10 9 14 13 31 20 12 6 32 31 19 24 10 27 29 32 25 25 30 2 1 9 6 FRAME AND CANOPY 2...

Страница 149: ...1 PLATFORM A1269476 1 12 CANOPY HOOD A1269763 1 13 CANOPY FRONT A1269764 1 14 CANOPY SIDE LH A1269765 1 15 CANOPY SIDE RH A1269766 1 16 CANOPY BACK UPPER A1269767 1 17 CANOPY BACK LOWER A1269768 1 18...

Страница 150: ...RATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 132 090010 OP_r0 9 7 INSTRUMENT PANEL 6040010ID_r0 TOGGLE SWITCHES AND POTENTIOMETER ARE INCLUDED WITH HARNESS EP269872 WIRING INST P...

Страница 151: ...20 X 3 4 LG 829404 075 6 12 SCREW SER WASH 5 16 18 x 0 75 829705 075 2 13 WASHER FLAT 1 4 838204 071 2 14 WASHER LOCK 1 4 838504 062 8 15 ELBOW 45 DEG 1 2 MPT x 8 MJIC 860008 050 1 16 FACEPLATE CONTRO...

Страница 152: ...PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 134 090010 OP_r0 TOGGLE SWITCHESAND POTENTIOMETERARE INCLUDED WITH HARNESS EP269872 WIRING INS T PNL SWITCHES NOTE 9 7 INSTRUMENT PANEL CO...

Страница 153: ...NST PNL SWITCH EP269872 1 38 HARNESS WIRE INST PNL DISPLAY EP270055 1 39 HARNESS WELD CABLE JUMPER EP270171 1 40 HARNESS A C PANEL TO MACHINE EP270230 1 41 SCREW PHILLIPS PAN HEAD 10 32 X 1 2 LG SS FA...

Страница 154: ...LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 136 090010 OP_r0 3 13 17 20 4 14 8 17 14 18 28 10 23 24 11 22 19 7 16 14 12 2 15 5 27 11 14 4 14 25 26 9 1 7 16 6 16 13 21 13 13 1 1 9 8 GENERAT...

Страница 155: ...MACH SHOULDER 1 2X 3 3 4 830508 375 2 13 WASHER FLAT 3 8 838206 071 11 14 WASHER FLAT 1 2 838208 112 5 15 WASHER LOCK 1 4 838504 062 3 16 WASHER LOCK 3 8 838506 094 8 17 WASHER LOCK 1 2 838508 125 3...

Страница 156: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 138 090010 OP_r0 9 9 ENGINE AND DRIVE PARTS 6100007ID_r0...

Страница 157: ...04 125 3 10 CAPSCREW HEX GR5 5 16 18 x 1 829105 100 1 11 SCREW SER WASH 1 4 20 x 0 75 829704 075 2 12 SCREW SER WASH 5 16 18 x 0 75 829705 075 2 13I CAPSCREW HEX GR8 7 16 20 X 2 1 2 LG 829807 250 1 14...

Страница 158: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 140 090010 OP_r0 9 9 ENGINE AND DRIVE PARTS CONTINUED 6100007ID_r0...

Страница 159: ...PENTINE 8 GROOVE A15891Z 1 29 CLUTCH CMS 5 8 P D 8 GRV SHEAVE DR269574 1 30 BUSHING SDS QD 1 1 8 DIA DR85785Z 1 31 HOSE DRAIN 3 8 X 12 LG 3 8 NPT EN22698 1 32 ENGINE GAS KOHLER 29 HP EFI EN269528 1 33...

Страница 160: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 142 090010 OP_r0 9 10 ELECTRICAL SYSTEM 6120040ID_r0...

Страница 161: ...WASHER LOCK 1 4 838504 062 4 6 BRACKET BATTERY A1270053 1 7 CIRCUIT BREAKER 30 AMP CO71774 2 8 BOX BATTERY EL269924 1 9I HARNESS WIRE MAIN EP269869 1 10I HARNESS WIRE WELDER EP269873 1 11I HARNESS WI...

Страница 162: ...ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 144 090010 OP_r0 11 9 10 12 3 4 3 21 3 19 5 3 18 17 13 2 3 22 6 20 6 3 16 14 3 8 15 9 1 7 W O L F 9 11 FUEL TANK ASSEMBLY PA614...

Страница 163: ...25502 083 2 9 NUT HEX LOCKING 5 16 18 825505 166 6 10 WASHER FLAT 5 16 838205 071 6 11 FUEL TANK 12 GAL A1269741 1 12 TUBE FUEL PICK UP A1269744 1 13 FUEL FILL NECK A1270005 1 14 BRACKET WIRING HARNES...

Страница 164: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 146 090010 OP_r0 9 12 AIR STORAGE ASSEMBLY 6000027ID_r0...

Страница 165: ...37 1 4 VALVE RELIEF 200 PSI 1 4 NPT MALE 264232 1 5 NUT HEX FLANGE 5 16 18 825305 283 4 6 CONNECTOR 37FL MPT 08 x 1 2 860108 050 1 7 ELBOW 37FL 90M 08 x 1 2 860208 050 1 8 TEE 37FL M BR 8 x 1 2 861708...

Страница 166: ...ON 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 148 090010 OP_r0 3 Inside view of hood panel ends Inside view of hood panel 1 2 4 5 6 7 8 9 13 DECAL AND PLATE LOCATIONS 1...

Страница 167: ...ON DL270120 1 2 DECAL SULPHURIC ACID 264375I 1 3 DECAL HOT PARTS 264372I 1 4 DECAL CARBON MONOXIDE 264376I 1 5 DECAL VANAIR 265605I 1 6 DECAL CAP REMOVAL 049685I 1 7 DECAL EXPLOSIVE FUEL 264377I 1 8 D...

Страница 168: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 150 090010 OP_r0 1 2 3 4 6 5 9 13 DECAL AND PLATE LOCATIONS 2 OF 4...

Страница 169: ...BER QTY 1I DECAL ROTATING PARTS 264374 1 2I DECAL ACCIDENTAL STARTS 264373 1 3 DECAL VANGUARD OIL 263533 2 1 4 DECAL VANGUARD OIL FILL CAP 263533 1 1 5I DECAL GAS ONLY 1 6 DECAL DO NOT USE E 85 DL2701...

Страница 170: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 152 090010 OP_r0 AIR TANK DRAIN Drain Daily 1 2 3 4 5 6 7 9 13 DECAL AND PLATE LOCATIONS 3 OF 4...

Страница 171: ...CAL READ MANUAL 049117 1 2I DECAL ENGINE OIL DRAIN ANA82 1 3 DECAL ANA BY VANAIR WHT 269706 1 4I DECAL COMPRESSOR FLUID DRAIN 1 5I DECAL AIR HOSE 261885 1 6I DECAL BREATHING AIR 361886 1 7 DECAL AIR T...

Страница 172: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 154 090010 OP_r0 Rear View 5 2 Front View 2 3 4 1 9 13 DECAL AND PLATE LOCATIONS 4 OF 4...

Страница 173: ...DECAL ANA 300 VANAIR LOGO 16 5 DL269707 1 2 DECAL ANA BY VANAIR WHT 269706 2 3 DECAL ANA 300 PERF BADGE BLK DL269703 1 4 DECAL ANA 300 PERF BADGE WHT DL269704 1 5 DECAL ANA 300 VANAIR LOGO 21 DL269709...

Страница 174: ...SECTION 9 ILLUSTRATED PARTS LIST AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 156 090010 OP_r0 BLANK PAGE...

Страница 175: ...NDUCTION MOTOR CAPACITOR MOTOR SPLIT PHASE MOTOR 1 6 275 400 600 850 1200 1 4 400 500 850 1050 1700 1 3 450 600 950 1350 1950 1 2 600 750 1300 1800 2600 3 4 850 1000 1900 2600 X 1 1000 1250 2300 3000...

Страница 176: ...feet 50 100 feet 100 150 f 2 240 480 22 20 18 3 360 720 22 18 16 4 480 960 20 16 16 5 600 1200 18 16 14 6 720 1440 18 16 14 8 960 1920 16 14 12 10 1200 2400 16 12 12 12 1440 2880 16 12 10 14 1680 366...

Страница 177: ...nt portable 1300 Heater portable liquid fuel 50 000 btu 675 225 100 000 btu 1260 420 150 000 btu 1875 625 Impact wrench 1 2 750 600 3 4 900 750 1 1400 1200 Milk cooler 1800 1100 Mixer 3 cubic feet 230...

Страница 178: ...Drill 4 CFM Drill 4 CFM Screw Driver 2 5 CFM Impact Screw Driver 4 CFM Speed Saw 5 6 CFM Body Saw 8 CFM Jig Saw 6 CFM 16 Gauge Nibbler 4 CFM Cut Off Tool 4 CFM 150 mm Air Hammer 4 CFM 190 mm Air Hamm...

Страница 179: ...with all switches off After the machine has warmed up the compressor can be turned on 265870 1 2 BATTERY BOOST CABLES These cables are 25 feet in length with quik connect ends MA269938 1 set 3 AIR TAN...

Страница 180: ...MA269814 25 1 13 WELD LEAD 50 feet in length 1 0 cable with electrode holder and connector 330 amp MA269814 50 1 14 WELD LEAD 25 feet in length 1 0 cable with ground clamp and connector 330 amp MA2698...

Страница 181: ...oid collapsing of line and restriction of flow 3 Exceeding minimum bend radius will greatly reduce hose assembly life 4 Use elbows or other adapters as necessary to eliminate excess hose length and to...

Страница 182: ...APPENDIX A ADDITIONAL INFORMATION AIR N ARC 300 ALL IN ONE POWER SYSTEM PAGE 164 090010 OP_r0 BLANK PAGE...

Страница 183: ...GE 12V BOOST FUNCTION DC CHARGE 24V BOOST FUNCTION WELDER OFF FUNCTION SECTION B 4 1 DC CHARGE 12V FUNCTION SECTION B 4 2 SECTION B 4 3 SECTION B 4 4 WELDER MODE FUNCTIONS WELDER CC FUNCTION WELDER CV...

Страница 184: ...N SUSTAINED OR RESPONSE CONDITION 1 Key OFF A Hour meter constantly displays total hours B Generator Compressor and Welder switches should all be in the off positions C NOTE Pressure gauge may or may...

Страница 185: ...T PANEL KEY TO ON FUNCTION 1 A B C B B FUNCTION ACTION SUSTAINED OR RESPONSE CONDITION 1 Key to ON A Hour meter constantly displays total hours fuel level meter illu minates B All welder generator LED...

Страница 186: ...total hours fuel level meter continues to display BI The engine cranks and starts up It will come to an elevated RPM for about three 3 seconds and return to idle 2 The key automatically reverts back...

Страница 187: ...fuel level meter con tinues to display BII Engine runs at low idle speed I The On function for a running system refers to the reverted condition of the ignition switch after the engine has completed...

Страница 188: ...stantly displays total hours fuel level meter con tinues to display B The ignition position is ON with the engine operating in low idle C Air pressure gauge may or may not read pressure indication dep...

Страница 189: ...desired working pressure DII Compressed air will be available at the machine outlet and both outlets on the panel box E I The starting condition for operating the compressor begins after the engine s...

Страница 190: ...displays total hours fuel level meter con tinues to display B The CC CV selector switch will be in either position but will not affect the display I The starting condition for operating the DC Welder...

Страница 191: ...e 12V position B The ignition position is ON with the engine operating in low idle CII 12V DC Charger Mode LED is lit D Volt LED will be on display will indicate the programmed charge voltage for the...

Страница 192: ...con tinues to display 2 DC Charger Mode switch is in the 12V Boost position B The ignition position is ON with the engine operating in low idle CII 12V Boost DC Charger Mode LED is lit D Volt LED will...

Страница 193: ...con tinues to display 2 DC Charger Mode switch is in the 24V Boost position B The ignition position is ON with the engine operating in low idle CII 24V Boost DC Charger Mode LED is lit D Volt LED will...

Страница 194: ...in low idle C Amp LED is on display briefly shows amperage setting requested from potentiometer DIII then will show the amper age currently being used at the attached welder leads I When DC Welder Cha...

Страница 195: ...th the engine operating in low idle C Volt LED is on display briefly shows voltage setting requested from potentiometer DIII then will show the voltage currently being used at the attached welder lead...

Страница 196: ...ionI A Hour meter constantly displays total hours fuel level meter con tinues to display BI The ignition position is ON with the engine operating in low idle IThe On function for a running system refe...

Страница 197: ...NDITION 1 Generator switch is in ON positionI A Hour meter constantly displays total hours fuel level meter con tinues to display BI The ignition position is ON with the engine operating in high idle...

Страница 198: ...APPENDIX B INSTRUMENT PANEL FUNCTIONS AIR N ARC 300 SERIES ALL IN ONE POWER SYSTEM PAGE 180 090010 OP_r0 BLANK PAGE...

Страница 199: ...ng up a rou tine and orderly schedule to track machine maintenance and repair refer to Section 6 Maintenance and particu larly Section 6 3 Maintenance Schedule Table For procedure on ordering parts co...

Страница 200: ...E POINTS Date Completed 50 HOURS OR TWO MONTHS SERVICE POINTS Dates Completed 100 HOURS OR FOUR MONTHS SERVICE POINTS Dates Completed Parts Replaced 200 HOURS OR EIGHT MONTHS SERVICE POINTS Dates Comp...

Страница 201: ...E POINTS Date Completed 50 HOURS OR TWO MONTHS SERVICE POINTS Dates Completed 100 HOURS OR FOUR MONTHS SERVICE POINTS Dates Completed Parts Replaced 200 HOURS OR EIGHT MONTHS SERVICE POINTS Dates Comp...

Страница 202: ...APPENDIX C MAINTENANCE AND SERVICE LOG AIR N ARC 200 SERIES ALL IN ONE POWER SYSTEM PAGE 184 090010 OP_r0 BLANK PAGE...

Страница 203: ...BLANK PAGE...

Страница 204: ...s Subject to Change Without Prior Notice 050518 Vanair Manufacturing Inc 10896 West 300 North Michigan City IN 46360 Phone 219 879 5100 800 526 8817 Service Fax 219 879 5335 Parts Fax 219 879 5340 Sal...

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