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IOM-5400 

           CAUTION

DO NOT attempt to remove the vent from the tank or 
process vessel without 

fi

 rst bleeding all pressure from 

the system. ALTERNATIVE MEANS OF PRESSURE 
RELIEF MUST BE PROVIDED WHEN THE VENT IS OUT 
OF SERVICE.

SECTION III

IV. SHIPPING, INSPECTION AND
 STORAGE

The pressure relief vent is carefully packaged to 
prevent damage or contamination during shipping.    
Inspect the equipment when it is received and 
report any damage to the carrier immediately.  The 
POVV should be stored in a clean environment with 
all the protective flange covers in place to prevent 
intrusion of foreign materials.  If there are indications 
of physical damage or internal contamination, the 
valve may need to be disassembled, cleaned, and 
inspected prior to installation.

Tank or system protection is the primary function of 
the Pilot Operated Vent Valve (POVV). It must be 
selected to meet the total pressure flow requirements 
within the maximum allowable working pressure 
of the system on which it is installed. Consult API 
Standard 2000 for tank protection sizing procedures. 
Improperly specified relief vents may result in 
structural damage to the tank or system, and can 
cause severe personal injury or death.

In the event of a diaphragm failure, the Model 5400 
will vent pressure to the atmosphere causing the 
pressure relief vent to fail in the OPEN position.  The 
vent will function like a weight loaded valve under 
this condition with a lower set point.  Consult the 
factory for any questions related to this over-pressure 
condition.

The 1/2” OD SST pilot valve sensing line must be 
kept open and unobstructed to ensure that the pilot 
“senses” the actual tank pressure.  For applications 
where tank vapors may condense or polymerize in 
the sensing tubing or the pilot valve, a nitrogen purge 
may be required to prevent internal obstruction of the 
tube.  Consult the factory for recommendations.

Lifting brackets may be provided on the main valve 
for lifting and handling.  To avoid damage to the 
lower flange surface, rest the vent on soft, clean 
gasket material until it is ready to be installed.  

DO 

NOT

 store the POVV directly on the ground.

           WARNING

Warning:  Before beginning any relief vent inspection 
or maintenance, carefully read and understand the 
information in this manual.  If there are any questions 
concerning the information in this manual, please 
contact the factory before proceeding. 

           CAUTION

 DO NOT attempt to change pressure set point beyond 
the limit specified on the nameplate. 

SECTION IV

III. SAFETY WARNINGS

After isolating the relief vent, bleed all pressure 
from both main and pilot valve before removing the 
Model 5400 POVV.

NOTE:

  Both the pilot valve and main valve are 

exposed to the process vapors.  Observe all 
plant procedures and Material Safety Data Sheet 
recommendations before inspecting, adjusting or 
servicing any components.

The vent on the spring bonnet of the pilot must 
be clean and unobstructed for proper and safe 
operation of the valve.  

Содержание 5400

Страница 1: ...d on line or in a maintenance shop See Section IX for setting and testing procedures This manual is intended to provide recommended procedures and practices for installation operation and maintenance...

Страница 2: ...ke a weight loaded valve under this condition with a lower set point Consult the factory for any questions related to this over pressure condition The 1 2 OD SST pilot valve sensing line must be kept...

Страница 3: ...able for the service See Table 1 for gasket dimensions Table 1 Body Flange Gasket Dimensions CS SST 150 ASME RF O D I D B C Hole Qty 2 4 12 2 38 3 5 38 3 50 4 6 88 4 50 6 8 75 6 62 8 11 00 8 62 10 13...

Страница 4: ...m spacer 12 10 Remove boost support plate 11 boost diaphragm 10 boost diaphragm spacer 09 and bolt gasket 07 FOR Pilot with Pressure 3 2 psig remove boost pressure ring 36 11 Rotate 7 16 hex head cap...

Страница 5: ...3 Align holes in the lower diaphragm case 03 with body 01 and place the case on top of the gasket DO NOT cover sensing hole Use cap screws 04 to secure lower diaphragm case 03 to the body 01 Tighten...

Страница 6: ...If the vent valve must be removed from the tank for any reason make sure that all pressure has been re leased before the flange fasteners are loosened Refer to your company procedures before venting...

Страница 7: ...g top surface of the diaphragm 106 n Install the diaphragm retainer plate 107 and lock nut 108 secure nut tight o Remove pallet 105 assembly from vise To Remove Seat Ring NOTE If vent has integral or...

Страница 8: ...IT for FIELD REPAIR Contact your local Cashco Inc Sales Repre sentative with the Serial Number and Product code Identifythepartsandthequantityrequired to repair the unit from the BOM sheet that was pr...

Страница 9: ...ockwise rotation of blowdown screw provides modulating ac tion and minimum zero blowdown Reseat pressure is the same as set pressure NOTE The blowdown needle is located in a pressure containing chambe...

Страница 10: ...ense 17 Lower Spring Guide 18 Spindle Stud 19 Hex Nut 20 Range Spring 21 Spring Button 22 Upper Diaphragm Case 23 Spring Bonnet 24 Exhaust Screen 25 Flat Washer Diaphragm Case 26 Hex Cap Screw Diaphra...

Страница 11: ...Pallet 121 Jack Screw 106 Diaphragm 122 Jam Nut 107 Diaphragm Retainer 123 Jack Nut 108 Lock Nut 124 Pilot Mounting Nipple 109 Pressure Pallet Guide 125 Sense Tube Connector 1 110 Bug Screen 126 Sens...

Страница 12: ...M 5400 OPTION 4 Rotometer to Purge Pilot Sense Line Note Nipple Length Increases with Line Size SEE ITEM NO DESCRIPTION LIST on page 14 OPTION 1 Remote Sense OPTION 2 Manual Blow Down OPTION 3 Check V...

Страница 13: ...13 IOM 5400 OPTION 5 Atex OPTION 6 Air Assist SEE ITEM NO DESCRIPTION LIST on page 14 Note Atex Parts not Applicable for Spring Packs...

Страница 14: ...Air Assist 204 Check Valve 215 Nipple Air Assist 205 MNPT Tee Field Test Connection 216 Filter Regulator Air Assist 206 Push Lock Air Fitting Field Test 217 Hex Red Bushing Gauge Air Assist 207 Nipple...

Страница 15: ...t torque Check flange gap around circumference for uniformity If the gap is not reasonably uniform make the appropriate adjustments by selective tightening before proceeding Round 2 Tighten to 50 to 7...

Страница 16: ...n mating flat face flanges with a full faced gasket If the flat face of the vent is sealing against a raised face steel flange a spacer or filler ring must be used to fill the annular space of the rai...

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