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268894-UIM-A-0407

Unitary Products Group

23

ADJUSTMENT OF TEMPERATURE RISE

The temperature rise, or temperature difference between the return air
and the heated supply air from the furnace, must be within the range
shown on the furnace rating plate and within the application limitations
as shown in Table 7.

After about 20 minutes of operation, determine the furnace temperature
rise. Take readings of both the return air and the heated air in the ducts,
about six (6) feet (1.83 m) from the furnace where they will not be
affected by radiant heat. Increase the blower speed to decrease the
temperature rise; decrease the blower speed to increase the rise.

DIRECT DRIVE MOTORS

All direct-drive blowers have multi-speed motors. The blower motor
speed taps are located in the control box in the blower compartment.
Refer to Figure 29, and the unit-wiring label to change the blower
speed. To use the same speed tap for heating and cooling, the heat ter-
minal and cool terminal must be connected using a jumper wire and
connected to the desired motor lead. Place all unused motor leads on
Park terminals. Two are provided.

ADJUSTMENT OF FAN CONTROL SETTINGS

This furnace is equipped with a time-on/time-off heating fan control. The
fan on delay is fixed at 30 seconds. The fan off delay has 4 settings (60,
90, 120 and 180 seconds). The fan off delay is factory set to 120 sec-
onds. The fan-off setting must be long enough to adequately cool the
furnace, but not so long that cold air is blown into the heated space. The
fan-off timing may be adjusted by positioning the jumper on two of the
four pins as shown in Figure 29.

FURNACE CONTROL DIAGNOSTICS

The furnace has built-in, self-diagnostic capability. If a system problem
occurs, a blinking LED shows a fault code. The LED can flash red,
green or amber to indicate various conditions. It is located behind a
clear view port in the blower compartment door.

The control continuously monitors its own operation and the operation
of the system. If a failure occurs, the LED will indicate the failure code. If
the failure is internal to the control, the light will stay on continuously. In
this case, the entire control should be replaced, as the control is not
field repairable.

Flash sequence codes 1 through 10 are as follows: LED will turn “on”
for 1/4 second and “off” for 1/4 second. This pattern will be repeated the
number of times equal to the code. For example, six “on” flashes equals
a number 6 fault code. All flash code sequences are broken by a 2 sec-
ond “off” period.

SLOW GREEN FLASH: 

Normal operation.

SLOW AMBER FLASH:

 Normal operation with call for heat.

RAPID RED FLASH:

 Twinning error, incorrect 24V phasing. Check

twinning wiring.

RAPID AMBER FLASH:

 Flame sense current is below 1.5 microamps.

Check and clean flame sensor. Check for proper gas flow.

4

 

AMBER FLASHES: 

The control board is recieving a “Y” signal from

the thermostat without a “G” signal, indicating improper thermostat wir-
ing.

1 RED FLASH:

 This indicates that flame was sensed when there was

not a call for heat. With this fault code the control will turn on both the
inducer motor and supply air blower. A gas valve that leaks through or
is slow closing would typically cause this fault.

2 RED FLASHES:

 This indicates that the normally open pressure

switch contacts are stuck in the closed position. The control confirms
these contacts are open at the beginning of each heat cycle. This would
indicate a faulty pressure switch or miswiring.

3 RED FLASHES:

 This indicates the normally open pressure switch

contact did not close after the inducer was energized. This could be
caused by a number of problems: faulty inducer, blocked vent pipe, bro-
ken pressure switch hose or faulty pressure switch.

The temperature rise, or temperature difference between the return
air and the supply (heated) air from the furnace, must be within the
range shown on the furnace rating plate and within the application
limitations shown in Table 7 “RATINGS & PHYSICAL/ELECTRICAL
DATA”.
The supply air temperature cannot exceed the “Maximum Supply
Air Temperature”
 specified in these instructions and on the fur-
nace rating plate. Under NO circumstances can the furnace be
allowed to operate above the Maximum Supply Air Temperature.
Operating the furnace above the Maximum Supply Air Temperature
will cause premature heat exchanger failure, high levels of Carbon
Monoxide, a fire hazard, personal injury, property damage, and/or
death.

Do not energize more than one motor speed at a time or damage to
the motor will result.

 FIGURE 29:  

Furnace Control Board

PARK PARK

HI COOL

HEAT

EAC-H

L1

XFMR

NEUTRALS

HUM

TWIN

60

90

120

180

BLOWER

OFF

DELA

Y

Y/Y2

W

R

G

C

FAN OFF
ADJUSTMENT
JUMPER

RED-LOW

YELLOW-MED. LOW

BLACK-HI

BLUE-MED. HI

Содержание GY8S*DH

Страница 1: ...OF SECTIONS SAFETY 1 DUCTWORK 4 FILTERS 8 GAS PIPING 8 ELECTRICAL POWER 9 TWINNING AND STAGING 12 VENT SYSTEM 14 SAFETY CONTROLS 19 START UP AND ADJUSTMENTS 20 WIRING DIAGRAM 27 LIST OF FIGURES Combus...

Страница 2: ...s from combustible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models...

Страница 3: ...other cleaning tools 2 Soap powders bleaches waxes or other cleaning com pounds plastic items or containers gasoline kerosene ciga rette lighter fluid dry cleaning fluids or other volatile fluid 3 Pai...

Страница 4: ...connec tors are designed to be connected to the rectangular duct under the floor and sealed Refer to the instructions supplied with the duct con nector for proper installation Refer to the separate a...

Страница 5: ...in Residential and Modular Home duct designs IMPORTANT If the supply air duct is being connected to the furnace without the use of an accessory duct connector then a transition duct must be installed...

Страница 6: ...ld be sealed to prevent air leakage The sheet metal should be cross hatched to eliminate any popping of the sheet metal when the indoor fan is energized On all installations without a coil a removable...

Страница 7: ...T OF FURNACE 1 MAX BETWEEN ROD BACK OF FURNACE SUPPORT BRACKET FIGURE 4 Dimensions FRONT LEFT SIDE RIGHT SIDE FRONT FRONT BOTTOM IMAGE TOP IMAGE A B 40 3 4 20 31 1 8 5 3 4 2 1 2 28 1 2 1 1 8 7 3 8 A C...

Страница 8: ...d in the duct system using an external duct filter box attached to the furnace plenum Any branch duct rectan gular or round duct attached to the plenum must attach to the vertical plenum above the fil...

Страница 9: ...the body of the gas valve will damage the valve causing improper oper ation and or the valve to leak LoNOx furnaces requiring propane LP gas must have the LoNOx screens removed prior to installation...

Страница 10: ...field supplied thermostat by following the instructions that come with the thermostat With the thermostat set in the OFF position and the main electrical source disconnected connect the thermostat wi...

Страница 11: ...24 Volt Common Optional w Batteries BN11C01124 DP11C40124 PSC FURNACE CONTROL SINGLE STAGE AIR CONDITIONING BN11C00124 BP11C50124 PP11C70224 THERMOSTAT THERMOSTAT THERMOSTAT Single Stage A C w Single...

Страница 12: ...11 If furnace staging is desired with two single stage furnaces on a com mon duct where the gas burner on the first furnace operates on W1 and the gas burner on the second furnace operates on W2 then...

Страница 13: ...winning func tion of this board ensures that both blowers turn on and off simulta neously and operate on the same blower speed Even when only one furnace is supplying heat both furnace blowers must ru...

Страница 14: ...ceeding 45 degrees A vent system having not more than one 60 degree offset is permitted The vent system must be attached to the flue collar with a minimum of two 2 mechanical fasteners such as screws...

Страница 15: ...provided by the manufacturer of the power vent This unit may be horizontally vented using 4 10 2 cm diameter pipe with a minimum length of 4 5 feet 1 37 m and a maximum length of 34 5 feet 10 82 m wit...

Страница 16: ...pwards and be supported to prevent sagging The vent system may be supported by the use of clamps or hangers secured to a permanent part of the structure every four 4 ft 1 22 m FAN ASSISTED COMBUSTION...

Страница 17: ...4 An automatically operated damper or automatically adjustable lou vers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open position...

Страница 18: ...d Ambient Combustion Air GABLE VENT GAS VENT SOFFIT VENT VENTILATED ATTIC TOP ABOVE INSULATION OPTIONAL INLET a OUTLET AIR a VENTILATED CRAWL SPACE GAS WATER HEATER VENTILATED ATTIC TOP ABOVE INSULATI...

Страница 19: ...reset control that provides over temperature protection due to reduced airflow This may be caused by 1 Dirty filter 2 If the indoor fan motor should fail 3 Too many supply or return registers closed o...

Страница 20: ...gth 2 pieces of 1 8 0 3 cm tubing that are 4 10 0 cm in length a 1 8 0 3 cm tee and a 1 8 0 3 cm adapter to connect the U tube manometer or the digital pressure measur ing equipment to the gas valve p...

Страница 21: ...at the gas meter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas mul...

Страница 22: ...E The regulated outlet pressures both low and high have been calibrated at the factory Additional pressure adjustment should not be necessary If adjustment is necessary set to the following specifica...

Страница 23: ...are as follows LED will turn on for 1 4 second and off for 1 4 second This pattern will be repeated the number of times equal to the code For example six on flashes equals a number 6 fault code All fl...

Страница 24: ...ide heat for the house NOTE If a flame is detected the control flashes the LED for 1 8 of a second and then enters a flame stabilization period DIAGNOSTIC FAULT CODE STORAGE AND RETRIEVAL The control...

Страница 25: ...1493 1430 1373 1304 1199 1089 967 816 699 44 2 42 3 40 5 38 9 36 9 33 9 30 8 27 4 23 1 19 8 100 1200 B 29 3 34 0 B High 1710 1650 1580 1510 1420 1330 1260 1160 1090 930 48 4 46 7 44 7 42 8 40 2 37 7 3...

Страница 26: ...lowing example Example For a 60 000 BTUH 38 06 kW furnace operating on high speed blower it is found that total system static is 0 58 w c To deter mine the system airflow complete the following steps...

Страница 27: ...268894 UIM A 0407 Unitary Products Group 27 SECTION X WIRING DIAGRAM FIGURE 30 Wiring Diagram 268834...

Страница 28: ...o change without notice Printed in U S A 268894 UIM A 0407 Copyright by York International Corp 2007 All rights reserved Supersedes 167253 UIM C 0706 Unitary 5005 Norman Product York OK Group Drive 73...

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