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268894-UIM-A-0407

10

Unitary Products Group

Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.
The furnace shall be installed so that the electrical components are protected from water.
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.

SUPPLY VOLTAGE CONNECTIONS

IMPORTANT: 

The power connection leads and wiring box may be relo-

cated to the left side of the furnace. Remove the screws and cut wire tie
holding excess wiring. Reposition on the left side of the furnace and fas-
ten using holes provided.

1.

Provide a power supply separate from all other circuits. Install
overcurrent protection and disconnect switch per local/national
electrical codes. The switch should be close to the unit for conve-
nience in servicing. With the disconnect or fused switch in the OFF
position, check all wiring against the unit wiring label. Refer to the
wiring diagram, Figure 30, in this instruction.

2.

Remove the screws retaining the junction box cover. Route the
power wiring through the opening in the unit into the junction box
with a conduit connector or other proper connection. In the junc-
tion box there will be three (3) wires, a Black Wire, a White Wire
and a Green Wire. Connect the power supply as shown on the unit
wiring label on the inside of the blower compartment door or Fig-
ure 8. The black furnace lead must be connected to the L1 (hot)
wire from the power supply. The white furnace lead must be con-
nected to neutral. Connect the green furnace lead (equipment
ground) to the power supply ground. An alternate wiring method is
to use a field provided 2” (5.1 cm) x 4” (10.2 cm) box and cover on
the outside of the furnace. Route the furnace leads into the box
using a protective bushing where the wires pass through the fur-
nace panel. After making the wiring connections replace the wiring
box cover and screws.

3.

The furnace's control system requires correct polarity of the power
supply and a proper ground connection. If the power supply polar-
ity is reversed, the control board will flash nine (9) times. The fur-
nace will not operate until the polarity is corrected. Refer to
"FURNACE DIAGNOSTICS" section of the “User’s Information,
Maintenance, & Service Manual” provided with this furnace for
symptoms of reversed power supply polarity.

LOW VOLTAGE CONTROL WIRING CONNECTIONS

Install the field-supplied thermostat by following the instructions that
come with the thermostat. With the thermostat set in the OFF position
and the main electrical source disconnected, connect the thermostat
wiring from the wiring connections on the thermostat to the terminal
board on the ignition module, as shown in Figure 9. Electronic thermo-
stats may require the common wire to be connected as shown in Figure
9. Apply strain relief to thermostat wires passing through cabinet. If air
conditioning equipment is installed, use thermostat wiring to connect
the Y and C terminals on the furnace control board to the proper wires
on the condensing unit (unit outside).

TABLE 7: 

Ratings & Physical / Electrical Data

Input

Output

Nominal

Airflow

Cabinet Width

Total Unit

Amps

AFUE

Air Temp. Rise

MBH

kW

MBH

kW

CFM

m

3

/min

In.

cm

 °F

 °C

40

11.7

32

9.4

1200

34.0

14-1/2

36.8

9.0

80.0

20-50

11-28

60

17.6

48

14.1

1200

34.0

14-1/2

36.8

9.0

80.0

25-55

13-31

80

23.5

64

18.8

1200

34.0

14-1/2

36.8

9.0

80.0

35-65

19-36

80

23.5

64

18.8

1600

45.3

17-1/2

44.5

12.0

80.0

25-55

13-31

80

23.5

64

18.8

1600

45.3

21

53.3

12.0

80.0

25-55

13-31

100

29.3

80

23.4

1200

34.0

17-1/2

44.5

12.0

80.0

40-70

22 39

100

29.3

80

23.4

1600

45.3

21

53.3

12.0

80.0

25-55

13-31

100

29.3

80

23.4

2000

56.6

21

53.3

14.0

80.0

25-55

13-31

115

33.7

92

26.9

1600

45.3

21

53.3

12.0

80.0

35-65

19-36

115

33.7

92

26.9

2000

56.6

21

53.3

14.0

80.0

30-60

17-33

130

38.1

104

30.5

2000

56.6

24-1/2

62.2

14.0

80.0

40-70

22-39

Input

Max. Outlet 

Air Temp

Blower

Blower Size

Max 

Over-Current 

Protect

Min. wire Size 

(awg) @ 75 ft 

one way

Operation

Weight

MBH

kW

°F

 °C

Hp

Amps

In.

cm

LBS

Kg

40

11.7

150

65.6

1/3

6.2

10 x 8

25.4 x 20.3

20

14

100

45.4

60

17.6

155

68.3

1/3

6.2

10 x 8

25.4 x 20.3

20

14

110

49.9

80

23.5

165

73.9

1/3

6.2

10 x 8

25.4 x 20.3

20

14

120

54.4

80

23.5

160

71.1

3/4

11.0

11 x 10

27.9 x 25.4

20

14

130

59.0

80

23.5

160

71.1

3/4

11.0

10 x 10

25.4 x 25.4

20

14

130

59.0

100

29.3

170

76.7

1/2

7.0

10 x 8

25.4 x 20.3

20

14

125

56.7

100

29.3

155

68.3

3/4

11.0

11 X 10

27.9 x 25.4

20

14

140

63.5

100

29.3

155

68.3

1

12.2

11 x 11

27.9 x 27.9

20

12

140

63.5

115

33.7

165

73.9

3/4

11.0

11 x 10

27.9 x 25.4

20

14

150

68.0

115

33.7

160

71.1

1

12.2

11 x 11

27.9 x 27.9

20

12

150

68.0

130

38.1

170

76.7

1

12.2

11 x 11

27.9 x 27.9

20

12

160

72.6

 FIGURE 8:  

Electrical Wiring

NEUTRALS

EAC

COOL

HEA

T

HUM

PA

RK

PA

RK

L1

XFMR

Y W R G C

L1
HOT

N

GRN

GRN

WHT

BLK

JUNCTION
BOX

BLK/BLK

WHT/WHT

GRN/GRN

WIRING INSIDE
JUNCTION BOX

VENT PIPE

CLASS 2 SYSTEM
CONTROL WIRING
TO THERMOSTAT

FLUE CHASE

DOOR
SWITCH

BURNER COMPARTMENT

BLOWER COMPARTMENT

IGNITION MODULE

TRANSFORMER

Содержание GY8S*DH

Страница 1: ...OF SECTIONS SAFETY 1 DUCTWORK 4 FILTERS 8 GAS PIPING 8 ELECTRICAL POWER 9 TWINNING AND STAGING 12 VENT SYSTEM 14 SAFETY CONTROLS 19 START UP AND ADJUSTMENTS 20 WIRING DIAGRAM 27 LIST OF FIGURES Combus...

Страница 2: ...s from combustible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models...

Страница 3: ...other cleaning tools 2 Soap powders bleaches waxes or other cleaning com pounds plastic items or containers gasoline kerosene ciga rette lighter fluid dry cleaning fluids or other volatile fluid 3 Pai...

Страница 4: ...connec tors are designed to be connected to the rectangular duct under the floor and sealed Refer to the instructions supplied with the duct con nector for proper installation Refer to the separate a...

Страница 5: ...in Residential and Modular Home duct designs IMPORTANT If the supply air duct is being connected to the furnace without the use of an accessory duct connector then a transition duct must be installed...

Страница 6: ...ld be sealed to prevent air leakage The sheet metal should be cross hatched to eliminate any popping of the sheet metal when the indoor fan is energized On all installations without a coil a removable...

Страница 7: ...T OF FURNACE 1 MAX BETWEEN ROD BACK OF FURNACE SUPPORT BRACKET FIGURE 4 Dimensions FRONT LEFT SIDE RIGHT SIDE FRONT FRONT BOTTOM IMAGE TOP IMAGE A B 40 3 4 20 31 1 8 5 3 4 2 1 2 28 1 2 1 1 8 7 3 8 A C...

Страница 8: ...d in the duct system using an external duct filter box attached to the furnace plenum Any branch duct rectan gular or round duct attached to the plenum must attach to the vertical plenum above the fil...

Страница 9: ...the body of the gas valve will damage the valve causing improper oper ation and or the valve to leak LoNOx furnaces requiring propane LP gas must have the LoNOx screens removed prior to installation...

Страница 10: ...field supplied thermostat by following the instructions that come with the thermostat With the thermostat set in the OFF position and the main electrical source disconnected connect the thermostat wi...

Страница 11: ...24 Volt Common Optional w Batteries BN11C01124 DP11C40124 PSC FURNACE CONTROL SINGLE STAGE AIR CONDITIONING BN11C00124 BP11C50124 PP11C70224 THERMOSTAT THERMOSTAT THERMOSTAT Single Stage A C w Single...

Страница 12: ...11 If furnace staging is desired with two single stage furnaces on a com mon duct where the gas burner on the first furnace operates on W1 and the gas burner on the second furnace operates on W2 then...

Страница 13: ...winning func tion of this board ensures that both blowers turn on and off simulta neously and operate on the same blower speed Even when only one furnace is supplying heat both furnace blowers must ru...

Страница 14: ...ceeding 45 degrees A vent system having not more than one 60 degree offset is permitted The vent system must be attached to the flue collar with a minimum of two 2 mechanical fasteners such as screws...

Страница 15: ...provided by the manufacturer of the power vent This unit may be horizontally vented using 4 10 2 cm diameter pipe with a minimum length of 4 5 feet 1 37 m and a maximum length of 34 5 feet 10 82 m wit...

Страница 16: ...pwards and be supported to prevent sagging The vent system may be supported by the use of clamps or hangers secured to a permanent part of the structure every four 4 ft 1 22 m FAN ASSISTED COMBUSTION...

Страница 17: ...4 An automatically operated damper or automatically adjustable lou vers shall be interlocked so that the main burner cannot operate unless either the damper or the louver is in the fully open position...

Страница 18: ...d Ambient Combustion Air GABLE VENT GAS VENT SOFFIT VENT VENTILATED ATTIC TOP ABOVE INSULATION OPTIONAL INLET a OUTLET AIR a VENTILATED CRAWL SPACE GAS WATER HEATER VENTILATED ATTIC TOP ABOVE INSULATI...

Страница 19: ...reset control that provides over temperature protection due to reduced airflow This may be caused by 1 Dirty filter 2 If the indoor fan motor should fail 3 Too many supply or return registers closed o...

Страница 20: ...gth 2 pieces of 1 8 0 3 cm tubing that are 4 10 0 cm in length a 1 8 0 3 cm tee and a 1 8 0 3 cm adapter to connect the U tube manometer or the digital pressure measur ing equipment to the gas valve p...

Страница 21: ...at the gas meter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas mul...

Страница 22: ...E The regulated outlet pressures both low and high have been calibrated at the factory Additional pressure adjustment should not be necessary If adjustment is necessary set to the following specifica...

Страница 23: ...are as follows LED will turn on for 1 4 second and off for 1 4 second This pattern will be repeated the number of times equal to the code For example six on flashes equals a number 6 fault code All fl...

Страница 24: ...ide heat for the house NOTE If a flame is detected the control flashes the LED for 1 8 of a second and then enters a flame stabilization period DIAGNOSTIC FAULT CODE STORAGE AND RETRIEVAL The control...

Страница 25: ...1493 1430 1373 1304 1199 1089 967 816 699 44 2 42 3 40 5 38 9 36 9 33 9 30 8 27 4 23 1 19 8 100 1200 B 29 3 34 0 B High 1710 1650 1580 1510 1420 1330 1260 1160 1090 930 48 4 46 7 44 7 42 8 40 2 37 7 3...

Страница 26: ...lowing example Example For a 60 000 BTUH 38 06 kW furnace operating on high speed blower it is found that total system static is 0 58 w c To deter mine the system airflow complete the following steps...

Страница 27: ...268894 UIM A 0407 Unitary Products Group 27 SECTION X WIRING DIAGRAM FIGURE 30 Wiring Diagram 268834...

Страница 28: ...o change without notice Printed in U S A 268894 UIM A 0407 Copyright by York International Corp 2007 All rights reserved Supersedes 167253 UIM C 0706 Unitary 5005 Norman Product York OK Group Drive 73...

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