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MANUAL - SOLVENT RECYCLERS  -  URS1600 SERIES, URS2000 SERIES & RI 80 Rev 2019-05

PROBLEM

CAUSE

ACTION STEPS

Solvent vapor leaks from the Lid 
Gasket

1) The Lid Gasket has 
excessive wear as 
indicated by cracks, 
shrinkage, hardness 
etc

1) Replace the Lid Gasket (See Operating 
Procedure 11).

2) The Solvent fl ow 
path is blocked.

2) Follow Service Procedure 2.

3) Lid Tension is not 
adequate 

3) Follow Service Procedure 4.

3) The Lid is not 
seated correctly. 

3) Follow Service Procedure 5.

4) The temperature 
SET-PT is too high, re-
sulting in excessively 
high solvent vapour 
pressure

4) Run SETUP, reduce the Temperature 
Set Point and repeat the recycling opera-
tion. If successful, continue to recycle using 
the lower Temperature Set Point. If not, 
reduce the POWER %.

Sections on Bag are brown and 
thin due to High Temperature

1) Use of inferior low 
temperature bag.  

1) Use new genuine Uni-ram high tempera-
ture Liner Bag and recycle. 

2) The temperature 
SET-PT is too high.     
                                    
                                    
         

2) Run SETUP, reduce the Temperature 
Set Point and repeat the recycling opera-
tion. If successful, continue to recycle using 
the lower Temperature Set Point. 

The computer appears to be 
operating erratically.

The computer may 
require re-booting.

Disconnect the power supply for 30 sec-
onds. Restore power and operate unit. 

Residue (puck) in Tank is too 
wet. 

1) BAKE TIME is not              
long enough.               
                           

1) Run SETUP and increase the BAKE 
TIME.

2) Residue cannot be 
dried completely due 
to its composition.

2) None.

TEST MODE

Use this mode as part of your troubleshooting procedures. 
1.  Make sure Display Panel shows “READY SP = XXX °C”. 
2.  Press and hold the OK key while pressing the “–” key for about 3 seconds or until the display shows 

the Model No. and software version followed by “TEST MODE”. The testing cycle will begin.

TESTING CYCLE

•  The Display shows “TC#1 = XXX °C, TC#2 = XXX°C”.
•  Press “OK” to proceed to the next step.
•  The Display shows “FAN ON” for 5 seconds while the Cooling Fan runs.
•  The Display changes  to “DO NOT TOUCH KEYS” for 5 seconds while a key check is performed.
•  If the keys are ok, the Display shows “NO KEY STUCK” for 5 seconds.
•  The Display changes to “HEATER TEST ON” for 10 minutes or until the computer detects a 3°C in-

crease in temperature at TC#1, then the Display should change to “HEATER TEST OK”.

3.   If the display does not show “HEATER TEST OK”, there is a problem in the heater circuit such as a 

defective Heater TRIAC, Heater Element or Fuse.

4.  Press “STOP” to end the test. The Display will return to “READY SP = XXX °C.

Содержание URS1600 Series

Страница 1: ...USER MANUAL URS1600 SERIES URS2000 SERIES RI 80 UNI RAM CORPORATION ONTARIO CANADA Revised 2019 05 URS2000 URS1600...

Страница 2: ...temperature must be between 5 C 41 F to 35 C 95 F DO NOT RECYCLE NITROCELLULOSE WHICH IS EXTREMELY VOLATILE IT AUTOMATICALLY IGNITES AT 135 C TO 166 C 275 F TO 330 F Do not install operate or maintai...

Страница 3: ...2 No 30 and No 88 by ETL Approved for use in non hazardous locations as well as approved for use in hazardous locations Class 1 Division 1 Group D and Class 1 Division 2 Group D Explosion proof const...

Страница 4: ...one 1 locations where solvents may be present See Hazardous Location in the National Electrical Code for more information If this unit is placed in a Class 1 Division 2 Zone 2 or unclassi ed location...

Страница 5: ...r thin ner paint thinner acetone and other paint diluents Flammable Solvents have a ash point below 38 7 C 100 F These solvents are commonly used in the industry as a cleaning solvent or as a paint di...

Страница 6: ...ank Fill to 3 below retainer ring 4 Check distillation conditions and change if necessary using SETUP MODE 5 Recycling 6 Finish Recycling 7 Transfer clean solvent 8 Remove waste debris 9 Clean Distill...

Страница 7: ...Out Hose to the Solvent Out port of the unit and insert the other end with the Outlet Tube into the drum container The Outlet Tube must extend below the rim of the pail to prevent solvent spillage If...

Страница 8: ...the following conditions decrease POWER by one increment or more vapour leaks at the Lid Gasket recycled solvent comes out too hot waste material is carried into the recycled sol vent Otherwise use 1...

Страница 9: ...anel shows the Software Version then READY S P XXX C S P SET POINT When Setup is complete and START has been pressed the HEAT light comes on and the recyling process begins During the boiling phase 3...

Страница 10: ...t stainless steel one Lid Surface Use a cloth Dry and clean the lid and the top of tank where the the Lid Gasket sits to extend the life of the Lid Gasket and prevent leakage Avoid rotating the lid du...

Страница 11: ...a cooling condenser where puri ed clean solvent ready for use condenses out Waste materials in the dirty solvent boil at a temperature substantially above the Tem perature Set Point so they remain in...

Страница 12: ...r heat transfer due to dirt and debris left in the tank 1 Clean the tank replace the Liner Bag recycle with pure solvent to test If suc cessfull the problem is due to a dirty tank debris left in the t...

Страница 13: ...ars to be operating erratically The computer may require re booting Disconnect the power supply for 30 sec onds Restore power and operate unit Residue puck in Tank is too wet 1 BAKE TIME is not long e...

Страница 14: ...R HEAT Over heating occurred at the Condenser The Condenser is dirty or the Fan stopped for another reason see below Clean the Con denser When the Fan Motor has recovered 4 5 min this mes sage will di...

Страница 15: ...t Tube If the blockage persists blow air at about 30 PSI 2 kg cm2 into the Vapour Outlet If the air comes out of the Solvent Outlet Tube the blockage has been cleared If not call for service 3 REPLACE...

Страница 16: ...ssembly The Lid and Bolt Assembly is carefully designed as a Safety Pressure Relief system to prevent a danger ous build up of pressure inside the closed tank Do not adjust the Spring Holding Nut by m...

Страница 17: ...BAG MAY VOID THE WARRANTY DESCRIPTION PART NO SAFETY COVER 960 3310H KEYPAD 900 3461 DIAPHRAGM PUMP UDP4TA RECEIVING CONTAINER 960 9010 LID GASKET NEOPRENE URS1600 790 2150NF LID GASKET NEOPRENE URS2...

Страница 18: ...y or claim either expressed or implied with respect to this product s tness for any purpose or the result to be obtained from its use This condition applies to the sale of all products and no represen...

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