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MANUAL - SOLVENT RECYCLERS  -  URS1600 SERIES, URS2000 SERIES & RI 80 Rev 2019-05

PROBLEM

CAUSE

ACTION STEPS

Unit is plugged in, power light is 
off , Display Panel is not working.

Power is not getting to 
the unit.

Reset breaker or replace fuse. If power  is 
still not getting to the unit, call a Qualifi ed 
Service Technician. Ensure that the unit is 
the only device on a circuit with suffi  cient 
capacity.                        

Unit is plugged in, power light is 
on, Display Panel is not working.

Power board or 
computer board not 
functioning.

Call Uni-ram Service 

Recycled solvent is not clear

1) The solvent is react-
ing chemically.

1) Run SETUP and lower the Termperature 
Set Point.  

2) The solvent fl ow 
path is dirty. One 
cause is overfi lling the 
distillation tank.

2) To clean the path, follow Service Pro-
cedure 2 and then recycle 3 gal of clean 
solvent.

3) Orange colour due 
to rust in receiving 
pail. 

3) Place a jar under outlet tube and capture 
some solvent. If the solvent is clear, replace 
the pail with a non-corrosive one.

4) Milky colour due to 
presence of water.  

4) Eliminate source of water in solvent. 

Dirty solvent remains in Dis-
tillation Tank after recycling                                                                                           
                                             
 

Note:

 1/8 Gal (500 ml) of re-

cycled solvent is expected due to 
condensation. 

1) Poor heat  transfer 
due to dirt and debris 
left in the tank.

1) Clean the tank, replace the Liner Bag, 
recycle with pure solvent to test. If suc-
cessfull, the problem is due to a dirty tank, 
debris left in the tank or the solvent is too 
contaminated. Adjust accordingly. Follow 
Operating Procedures closely. If the level 
of contamination is too high, recycle more 
often.

2) Boiling point of 
solvent is above Tem-
perature Set Point. 

2) Run SETUP, raise the Temperature Set 
Point and repeat the recycling operation.
The Temperature Set Point should be the 
BP of pure solvent (as determined from the 
MSDS or other source) plus 45°C (113°F) 
to allow for contamination. If the boiing 
point is above the maximum Temperature 
Set Point for your model (either 200°C or 
240°C), dirty solvent cannot be recycled in 
this unit. 

3) The Auto Shut Off  
system is shutting the 
unit off  too soon.

3) Run SETUP and over-ride the auto 
SHUT-OFF. Select a time period long 
enough to recycle the solvent. The heater 
will stay on for this duration. Repeat the 
recycling operation.

Liner Bag sticks

Turn unit on for 5 mininutes and lift out bag 
while it is still warm.

TROUBLE SHOOTING GUIDE

Carry out each action step until a solution is found. If the recommended actions do not solve the problem 
call Uni-ram Service in North America or contact a qualifi ed Service Technician.  

Caution: Disconnect the power supply before conducting maintenance or service.

Содержание URS1600 Series

Страница 1: ...USER MANUAL URS1600 SERIES URS2000 SERIES RI 80 UNI RAM CORPORATION ONTARIO CANADA Revised 2019 05 URS2000 URS1600...

Страница 2: ...temperature must be between 5 C 41 F to 35 C 95 F DO NOT RECYCLE NITROCELLULOSE WHICH IS EXTREMELY VOLATILE IT AUTOMATICALLY IGNITES AT 135 C TO 166 C 275 F TO 330 F Do not install operate or maintai...

Страница 3: ...2 No 30 and No 88 by ETL Approved for use in non hazardous locations as well as approved for use in hazardous locations Class 1 Division 1 Group D and Class 1 Division 2 Group D Explosion proof const...

Страница 4: ...one 1 locations where solvents may be present See Hazardous Location in the National Electrical Code for more information If this unit is placed in a Class 1 Division 2 Zone 2 or unclassi ed location...

Страница 5: ...r thin ner paint thinner acetone and other paint diluents Flammable Solvents have a ash point below 38 7 C 100 F These solvents are commonly used in the industry as a cleaning solvent or as a paint di...

Страница 6: ...ank Fill to 3 below retainer ring 4 Check distillation conditions and change if necessary using SETUP MODE 5 Recycling 6 Finish Recycling 7 Transfer clean solvent 8 Remove waste debris 9 Clean Distill...

Страница 7: ...Out Hose to the Solvent Out port of the unit and insert the other end with the Outlet Tube into the drum container The Outlet Tube must extend below the rim of the pail to prevent solvent spillage If...

Страница 8: ...the following conditions decrease POWER by one increment or more vapour leaks at the Lid Gasket recycled solvent comes out too hot waste material is carried into the recycled sol vent Otherwise use 1...

Страница 9: ...anel shows the Software Version then READY S P XXX C S P SET POINT When Setup is complete and START has been pressed the HEAT light comes on and the recyling process begins During the boiling phase 3...

Страница 10: ...t stainless steel one Lid Surface Use a cloth Dry and clean the lid and the top of tank where the the Lid Gasket sits to extend the life of the Lid Gasket and prevent leakage Avoid rotating the lid du...

Страница 11: ...a cooling condenser where puri ed clean solvent ready for use condenses out Waste materials in the dirty solvent boil at a temperature substantially above the Tem perature Set Point so they remain in...

Страница 12: ...r heat transfer due to dirt and debris left in the tank 1 Clean the tank replace the Liner Bag recycle with pure solvent to test If suc cessfull the problem is due to a dirty tank debris left in the t...

Страница 13: ...ars to be operating erratically The computer may require re booting Disconnect the power supply for 30 sec onds Restore power and operate unit Residue puck in Tank is too wet 1 BAKE TIME is not long e...

Страница 14: ...R HEAT Over heating occurred at the Condenser The Condenser is dirty or the Fan stopped for another reason see below Clean the Con denser When the Fan Motor has recovered 4 5 min this mes sage will di...

Страница 15: ...t Tube If the blockage persists blow air at about 30 PSI 2 kg cm2 into the Vapour Outlet If the air comes out of the Solvent Outlet Tube the blockage has been cleared If not call for service 3 REPLACE...

Страница 16: ...ssembly The Lid and Bolt Assembly is carefully designed as a Safety Pressure Relief system to prevent a danger ous build up of pressure inside the closed tank Do not adjust the Spring Holding Nut by m...

Страница 17: ...BAG MAY VOID THE WARRANTY DESCRIPTION PART NO SAFETY COVER 960 3310H KEYPAD 900 3461 DIAPHRAGM PUMP UDP4TA RECEIVING CONTAINER 960 9010 LID GASKET NEOPRENE URS1600 790 2150NF LID GASKET NEOPRENE URS2...

Страница 18: ...y or claim either expressed or implied with respect to this product s tness for any purpose or the result to be obtained from its use This condition applies to the sale of all products and no represen...

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