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Property of Ultrasonic Power Corporation -

Publication #181114

4. Troubleshooting

Only trained personnel are allowed into the inside of the machine.

4.1. GENERAL

This section contains detailed information for locating and correcting malfunctions. The

following steps provide an effective approach to the use of this information in

conjunction with other areas of the manual.

If possible, consult with the operator who used the Cleaner last. Find out what

happened just before the trouble started and indicated that a problem existed. Check to

be sure that the system has the minimum specified level of water in the cleaning tank

and that the system has power prior to troubleshooting.

4.2. PRINCIPLES OF OPERATION

General

Ultrasonic cleaning systems employ high frequency, mechanical vibrations transmitted

into and through a suitable cleaning liquid where the cleaning action takes place. High

frequency or ultrasonic vibrations are similar to audible sound, but the frequencies used

are generally above a level that can be heard (>18 kHz). Since sound is a compression

wave, the action of this high frequency energy in a liquid may be considered as the

rapid generation and violent collapse of minute bubbles. Countless small but intense

impacts erode surface soil from immersed parts. This action (cavitation) wears away

surface contamination...it does not "shake off the dirt".

An ultrasonic cleaning system consists of the following components:

1. An ultrasonic generator capable of producing high frequency electrical energy.

Ultrasonic Power Corporation utilizes our 5300 series generator.

2. Vibra-bar

transducer technology to convert electrical energy received from the

generator into mechanical energy.

a. Transducers fall into two main classes: Piezoelectric (electrostrictive) and

magnetostrictive. In the first instance, a material changes dimensions in the

presence of an electric field is utilized; in the second instance, the material is

influenced by a magnetic field (causes it to vibrate). Ultrasonic Power

Содержание UP3218

Страница 1: ...IC CLEANING CONSOLE UP4822 90 GALLON ULTRASONIC CLEANING CONSOLE UP 5424 135 GALLON ULTRASONIC CLEANING CONSOLE UP 7028 204 GALLON ULTRASONIC CLEANING CONSOLE Ultrasonic Power Corporation 239 E Stephe...

Страница 2: ...th this manual and all aspects of the system configuration prior to start up We know that your Ultrasonic Power Corporation cleaning system will serve you for years to come Thank You again for selecti...

Страница 3: ...SOLE WITH FILTRATION 92 90 GALLON CLEANING CONSOLE WITH FILTRATION WEIR AND SPARGER 109 90 GALLON BASS CLEANING CONSOLE WITH FILTRATION 127 135 GALLON BASE CLEANING CONSOLE 144 135 GALLON CLEANING CON...

Страница 4: ...injury or death Warning The WARNING symbol means that failure to follow this safety statement MIGHT result in personal injury or death Caution The WARNING symbol means that failure to follow this safe...

Страница 5: ...cumstances should waste water be poured into it as the water could overflow the drain and damage delicate components CAUTION Incorrect voltage can damage the generator Do not operate the equipment unl...

Страница 6: ...6 NEVER TURN OFF THE MAIN POWER SWITCH IN SOME REMOTE SPOT AND THEN SERVICE EQUIPMENT WITHOUT ALSO PULLING PLUG ON LINE CORD 7 IN THE EVENT OF SHOCK ARTIFICIAL RESPIRATION SHOULD BE APPLIED IMMEDIATE...

Страница 7: ...ungrounded red return grounded green yellow protective earth The system also contains one drain valve for tank content drainage The drain can be plumbed into a facility drain or remaining unplumbed fo...

Страница 8: ...39 Gallon Base Cleaning Console UP3218 39 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 9 2 OPERATING INSTRUCTIONS 10 3 INSPECTION AND MAINTENANCE 13 4 TROUBLESHOOTING 15 5 COM...

Страница 9: ...rature 180 F 70 F 140 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off...

Страница 10: ...chine to avoid splashing the internal electrical components 2 Filling the Unit Check to be sure the drain valve is tightly closed Fill the tank up to the recommended working level with high quality wa...

Страница 11: ...ts are fully submerged into the cleaning solution Check to be sure that no air pockets are present on the item s being cleaned as the cavitation process will only be effective where water contacts the...

Страница 12: ...ny chemical that is combustible Chemicals not approved by UPC may void warranty Consult with UPC if unsure Do not use bleach or ammonia as a cleaning chemical 2 4 At the End of Each Day 1 Turn the hea...

Страница 13: ...floor c If applicable make sure the castors are locked in place to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be instal...

Страница 14: ...BUILDING ELECTRICAL SUPPLY DISCONNECT SWITCH AND CLEANER MASTER POWER SWITCH AT OFF OR DISCONNECT POWER CORD FROM WALL RECEPTACLE BEFORE PERFORMING ANY PREVENTATIVE MAINTENANCE FUNCTIONS WITHIN ANY CO...

Страница 15: ...es Countless small but intense impacts erode surface soil from immersed parts This action cavitation wears away surface contamination it does not shake off the dirt An ultrasonic cleaning system consi...

Страница 16: ...al and electrical checkout of components to designate under ITEMS TO CHECK Note the following a Examine electrical as well as mechanical component for signs of damage and loose or misaligned parts b W...

Страница 17: ...Unit s Fuses c Loose disconnected wires Broken wires may result in changes to the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM I...

Страница 18: ...ON THE EQUIPMENT 1 NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE...

Страница 19: ...1 Remove power from the system 2 Check fuses on control panel and on back of generator replace if necessary 3 Check for loose connection of wires 4 Check supplied power for correct voltage specificat...

Страница 20: ...r capacitance is low contact Ultrasonic Power Corporation service department for repair or replacement 5 4 HEATERS 1 Remove power from the system 2 Check heater fuses located on the inside of the cont...

Страница 21: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 21 6 Illustrations and Schematics Figure 1 Console Overview...

Страница 22: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 22 Figure 2 Electrical Schematic...

Страница 23: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 23 Figure 3 Plumbing Diagram...

Страница 24: ...llon Cleaning Console with Filtration UP3218 39 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 25 2 OPERATING INSTRUCTIONS 26 3 INSPECTION AND MAINTENANCE 29 4 TROUBLESHOOTING 3...

Страница 25: ...40 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated above...

Страница 26: ...chine to avoid splashing the internal electrical components 2 Filling the Unit Check to be sure the drain valve is tightly closed Fill the tank up to the recommended working level with high quality wa...

Страница 27: ...ent and lower operating costs As agitation will hinder cavitation it is recommended that the operator not use the pump and filter during cleaning If it is absolutely necessary the lowest flow rate per...

Страница 28: ...n Do not use any chemical that is combustible Chemicals not approved by UPC may void warranty Consult with UPC if unsure Do not use bleach or ammonia as a cleaning chemical 2 4 At the End of Each Day...

Страница 29: ...floor c If applicable make sure the castors are locked in place to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be instal...

Страница 30: ...ORE PERFORMING ANY PREVENTATIVE MAINTENANCE FUNCTIONS WITHIN ANY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild dete...

Страница 31: ...es Countless small but intense impacts erode surface soil from immersed parts This action cavitation wears away surface contamination it does not shake off the dirt An ultrasonic cleaning system consi...

Страница 32: ...al and electrical checkout of components to designate under ITEMS TO CHECK Note the following a Examine electrical as well as mechanical component for signs of damage and loose or misaligned parts b W...

Страница 33: ...o the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s Fu...

Страница 34: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Страница 35: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Страница 36: ...Check for loose or damaged wires If damage is visible contact Ultrasonic Power Corporation service department for repair or replacement 5 5 PUMP FILTER PRE STRAINER 1 Remove power from the system 2 C...

Страница 37: ...sparent pre strainer and remove contaminants from mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON pos...

Страница 38: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 38 6 Illustrations and Schematics Figure 4 Console Overview...

Страница 39: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 39 Figure 5 Electrical Schematic...

Страница 40: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 40 Figure 6 Plumbing Diagram...

Страница 41: ...ning Console with Filtration Weir and Sparger UP3218 39 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 42 2 OPERATING INSTRUCTIONS 43 3 INSPECTION AND MAINTENANCE 47 4 TROUBLESH...

Страница 42: ...f temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated above 180 F liquid...

Страница 43: ...r 2 Check for leaks in the plumbing for a precautionary measure before adding chemicals 3 Plug the power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner to...

Страница 44: ...cules from the cleaning tank thus maximizing the efficiency of the cavitation cleaning process 7 Liquid Overtemp Protection The liquid overtemp protection s primary purpose is to turn off the system w...

Страница 45: ...leaner In this configuration the contents of the reservoir weir tank may be drained without affecting the system tank by opening the system drain valve C Reservoir Weir Drain The speed at which the sy...

Страница 46: ...uired consult UPC regarding a proper design for your application Do not attempt to clean aluminum in a caustic solution Do not use any chemical that is combustible Chemicals not approved by UPC may vo...

Страница 47: ...floor c If applicable make sure the castors are locked in place to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be instal...

Страница 48: ...UNCTIONS WITHIN ANY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild detergent Rinse with tap water using a sponge or...

Страница 49: ...es Countless small but intense impacts erode surface soil from immersed parts This action cavitation wears away surface contamination it does not shake off the dirt An ultrasonic cleaning system consi...

Страница 50: ...al and electrical checkout of components to designate under ITEMS TO CHECK Note the following a Examine electrical as well as mechanical component for signs of damage and loose or misaligned parts b W...

Страница 51: ...and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s Fuses c Loose disconnected wires d Amperage is near 4 1A per 1000W s e Switches and Settings PROBLEM ITE...

Страница 52: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Страница 53: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Страница 54: ...Check for loose or damaged wires If damage is visible contact Ultrasonic Power Corporation service department for repair or replacement 5 5 PUMP FILTER PRE STRAINER 1 Remove power from the system 2 C...

Страница 55: ...sparent pre strainer and remove contaminants from mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON pos...

Страница 56: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 56 6 Illustrations and Schematics Figure 7 Console Overview...

Страница 57: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 57 Figure 8 Electrical Schematic...

Страница 58: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 58 Figure 9 Plumbing Diagram...

Страница 59: ...n Tenor Cleaning Console with Filtration UP3218 39 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 60 2 OPERATING INSTRUCTIONS 61 3 INSPECTION AND MAINTENANCE 64 4 TROUBLESHOOTIN...

Страница 60: ...F 140 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated ab...

Страница 61: ...chine to avoid splashing the internal electrical components 2 Filling the Unit Check to be sure the drain valve is tightly closed Fill the tank up to the recommended working level with high quality wa...

Страница 62: ...ent and lower operating costs As agitation will hinder cavitation it is recommended that the operator not use the pump and filter during cleaning If it is absolutely necessary the lowest flow rate per...

Страница 63: ...use any chemical that is combustible Chemicals not approved by UPC may void warranty Consult with UPC if unsure Do not use bleach or ammonia as a cleaning chemical 2 4 At the End of Each Day 1 Turn fi...

Страница 64: ...floor c If applicable make sure the castors are locked in place to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be instal...

Страница 65: ...ORE PERFORMING ANY PREVENTATIVE MAINTENANCE FUNCTIONS WITHIN ANY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild dete...

Страница 66: ...es Countless small but intense impacts erode surface soil from immersed parts This action cavitation wears away surface contamination it does not shake off the dirt An ultrasonic cleaning system consi...

Страница 67: ...al and electrical checkout of components to designate under ITEMS TO CHECK Note the following a Examine electrical as well as mechanical component for signs of damage and loose or misaligned parts b W...

Страница 68: ...o the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s Fu...

Страница 69: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Страница 70: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Страница 71: ...Check for loose or damaged wires If damage is visible contact Ultrasonic Power Corporation service department for repair or replacement 5 5 PUMP FILTER PRE STRAINER 1 Remove power from the system 2 C...

Страница 72: ...sparent pre strainer and remove contaminants from mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON pos...

Страница 73: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 73 6 Illustrations and Schematics Figure 10 Console Overview...

Страница 74: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 74 Figure 11 Electrical Schematic...

Страница 75: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 75 Figure 12 Plumbing Diagram...

Страница 76: ...90 Gallon Base Cleaning Console UP4822 90 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 77 2 OPERATING INSTRUCTIONS 78 3 INSPECTION AND MAINTENANCE 81 4 TROUBLESHOOTING 83 5 CO...

Страница 77: ...rature 180 F 70 F 140 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off...

Страница 78: ...chine to avoid splashing the internal electrical components 2 Filling the Unit Check to be sure the drain valve is tightly closed Fill the tank up to the recommended working level with high quality wa...

Страница 79: ...ts are fully submerged into the cleaning solution Check to be sure that no air pockets are present on the item s being cleaned as the cavitation process will only be effective where water contacts the...

Страница 80: ...ny chemical that is combustible Chemicals not approved by UPC may void warranty Consult with UPC if unsure Do not use bleach or ammonia as a cleaning chemical 2 4 At the End of Each Day 1 Turn the hea...

Страница 81: ...floor c If applicable make sure the castors are locked in place to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be instal...

Страница 82: ...BUILDING ELECTRICAL SUPPLY DISCONNECT SWITCH AND CLEANER MASTER POWER SWITCH AT OFF OR DISCONNECT POWER CORD FROM WALL RECEPTACLE BEFORE PERFORMING ANY PREVENTATIVE MAINTENANCE FUNCTIONS WITHIN ANY CO...

Страница 83: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Страница 84: ...sides of the tank The heater controls are located on the control panel 4 3 HOW TO USE TROUBLESHOOTING CHARTS 1 Select the proper Table 2 Refer to Problem and select example you think most appropriate...

Страница 85: ...Unit s Fuses c Loose disconnected wires Broken wires may result in changes to the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM I...

Страница 86: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Страница 87: ...1 Remove power from the system 2 Check fuses on control panel and on back of generator replace if necessary 3 Check for loose connection of wires 4 Check supplied power for correct voltage specificat...

Страница 88: ...r capacitance is low contact Ultrasonic Power Corporation service department for repair or replacement 5 4 HEATERS 1 Remove power from the system 2 Check heater fuses located on the inside of the cont...

Страница 89: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 89 6 Illustrations and Schematics Figure 13 Console Overview...

Страница 90: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 90 Figure 14 Electrical Schematic...

Страница 91: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 91 Figure 15 Plumbing Diagram...

Страница 92: ...lon Cleaning Console with Filtration UP4822 90 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 93 2 OPERATING INSTRUCTIONS 94 3 INSPECTION AND MAINTENANCE 97 4 TROUBLESHOOTING 99...

Страница 93: ...40 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated above...

Страница 94: ...r 2 Check for leaks in the plumbing for a precautionary measure before adding chemicals 3 Plug the power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner to...

Страница 95: ...dicator will turn on Liquid overtemp indicator will stay on until the system reaches below the pre set Pre set at 180 F temperature Contact UPC if system does not turn on when temperature reaches belo...

Страница 96: ...en a work rest is required consult UPC regarding a proper design for your application Do not attempt to clean aluminum in a caustic solution Do not use any chemical that is combustible Chemicals not a...

Страница 97: ...ce to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be installed prior to operation to allow for proper airflow to the syst...

Страница 98: ...NY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild detergent Rinse with tap water using a sponge or damp cloth Dry wi...

Страница 99: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Страница 100: ...the skirt The plumbing is comprised of customer specified dimensions and material The pump controls are located on the control panel The filter is located on the outside face of the machine 4 3 HOW TO...

Страница 101: ...to the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s F...

Страница 102: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Страница 103: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Страница 104: ...Ultrasonic Power Corporation service department for repair or replacement 5 5 PUMP FILTER PRE STRAINER 1 Remove power from the system 2 Check pump fuses located on the inside of the control panel Rep...

Страница 105: ...om mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON position 8 Reattach access panel and return filter...

Страница 106: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 106 6 Illustrations and Schematics Figure 16 Console Overview...

Страница 107: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 107 Figure 17 Electrical Schematic...

Страница 108: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 108 Figure 18 Plumbing Diagram...

Страница 109: ...ng Console with Filtration Weir and Sparger UP4822 90 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 110 2 OPERATING INSTRUCTIONS 111 3 INSPECTION AND MAINTENANCE 115 4 TROUBLES...

Страница 110: ...of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated above 180 F liquid...

Страница 111: ...er 2 Check for leaks in the plumbing for a precautionary measure before adding chemicals 3 Plug the power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner t...

Страница 112: ...cules from the cleaning tank thus maximizing the efficiency of the cavitation cleaning process 7 Liquid Overtemp Protection The liquid overtemp protection s primary purpose is to turn off the system w...

Страница 113: ...cleaner In this configuration the contents of the reservoir weir tank may be drained without affecting the system tank by opening the system drain valve F Reservoir Weir Drain The speed at which the s...

Страница 114: ...ired consult UPC regarding a proper design for your application Do not attempt to clean aluminum in a caustic solution Do not use any chemical that is combustible Chemicals not approved by UPC may voi...

Страница 115: ...ace to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be installed prior to operation to allow for proper airflow to the sys...

Страница 116: ...ECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild detergent Rinse with tap water using a sponge or damp cloth Dry with a lint free clo...

Страница 117: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Страница 118: ...the skirt The plumbing is comprised of customer specified dimensions and material The pump controls are located on the control panel The filter is located on the outside face of the machine 4 3 HOW TO...

Страница 119: ...and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s Fuses c Loose disconnected wires d Amperage is near 4 1A per 1000W s e Switches and Settings PROBLEM ITE...

Страница 120: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Страница 121: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Страница 122: ...Ultrasonic Power Corporation service department for repair or replacement 5 5 PUMP FILTER PRE STRAINER 1 Remove power from the system 2 Check pump fuses located on the inside of the control panel Rep...

Страница 123: ...h screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON position 8 Reattach access panel and return filter valve...

Страница 124: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 124 6 Illustrations and Schematics Figure 19 Console Overview...

Страница 125: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 125 Figure 20 Electrical Schematic...

Страница 126: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 126 Figure 21 Plumbing Diagram...

Страница 127: ...Bass Cleaning Console with Filtration UP4822 90 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 128 2 OPERATING INSTRUCTIONS 129 3 INSPECTION AND MAINTENANCE 132 4 TROUBLESHOOTIN...

Страница 128: ...F 140 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated abo...

Страница 129: ...er 2 Check for leaks in the plumbing for a precautionary measure before adding chemicals 3 Plug the power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner t...

Страница 130: ...dicator will turn on Liquid overtemp indicator will stay on until the system reaches below the pre set Pre set at 180 F temperature Contact UPC if system does not turn on when temperature reaches belo...

Страница 131: ...en a work rest is required consult UPC regarding a proper design for your application Do not attempt to clean aluminum in a caustic solution Do not use any chemical that is combustible Chemicals not a...

Страница 132: ...ace to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be installed prior to operation to allow for proper airflow to the sys...

Страница 133: ...ANY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild detergent Rinse with tap water using a sponge or damp cloth Dry w...

Страница 134: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Страница 135: ...the skirt The plumbing is comprised of customer specified dimensions and material The pump controls are located on the control panel The filter is located on the outside face of the machine 4 3 HOW TO...

Страница 136: ...to the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s F...

Страница 137: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Страница 138: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Страница 139: ...Ultrasonic Power Corporation service department for repair or replacement 5 5 PUMP FILTER PRE STRAINER 1 Remove power from the system 2 Check pump fuses located on the inside of the control panel Rep...

Страница 140: ...h screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON position 8 Reattach access panel and return filter valve...

Страница 141: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 141 6 Illustrations and Schematics Figure 22 Console Overview...

Страница 142: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 142 Figure 23 Electrical Schematic...

Страница 143: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 143 Figure 24 Plumbing Diagram...

Страница 144: ...Gallon Base Cleaning Console UP 5424 135 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 145 2 OPERATING INSTRUCTIONS 146 3 INSPECTION AND MAINTENANCE 149 4 TROUBLESHOOTING 151 5...

Страница 145: ...perature 180 F 70 F 140 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn o...

Страница 146: ...chine to avoid splashing the internal electrical components 2 Filling the Unit Check to be sure the drain valve is tightly closed Fill the tank up to the recommended working level with high quality wa...

Страница 147: ...nts are fully submerged into the cleaning solution Check to be sure that no air pockets are present on the item s being cleaned as the cavitation process will only be effective where water contacts th...

Страница 148: ...any chemical that is combustible Chemicals not approved by UPC may void warranty Consult with UPC if unsure Do not use bleach or ammonia as a cleaning chemical 2 4 At the End of Each Day 1 Turn the he...

Страница 149: ...e floor c If applicable make sure the castors are locked in place to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be insta...

Страница 150: ...BUILDING ELECTRICAL SUPPLY DISCONNECT SWITCH AND CLEANER MASTER POWER SWITCH AT OFF OR DISCONNECT POWER CORD FROM WALL RECEPTACLE BEFORE PERFORMING ANY PREVENTATIVE MAINTENANCE FUNCTIONS WITHIN ANY CO...

Страница 151: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Страница 152: ...sides of the tank The heater controls are located on the control panel 4 3 HOW TO USE TROUBLESHOOTING CHARTS 1 Select the proper Table 2 Refer to Problem and select example you think most appropriate...

Страница 153: ...Unit s Fuses c Loose disconnected wires Broken wires may result in changes to the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM...

Страница 154: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Страница 155: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Страница 156: ...ove power from the system 2 Check heater fuses located on the inside of the control panel 3 Check heater pad for proper contact with the system tank 4 Check for loose or damaged wires If damage is vis...

Страница 157: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 157 6 Illustrations and Schematics Figure 25 Console Overview...

Страница 158: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 158 Figure 26 Electrical Schematic...

Страница 159: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 159 Figure 27 Plumbing Diagram...

Страница 160: ...n Cleaning Console with Filtration UP 5424 135 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 161 2 OPERATING INSTRUCTIONS 162 3 INSPECTION AND MAINTENANCE 165 4 TROUBLESHOOTING...

Страница 161: ...140 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated abov...

Страница 162: ...er 2 Check for leaks in the plumbing for a precautionary measure before adding chemicals 3 Plug the power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner t...

Страница 163: ...dicator will turn on Liquid overtemp indicator will stay on until the system reaches below the pre set Pre set at 180 F temperature Contact UPC if system does not turn on when temperature reaches belo...

Страница 164: ...en a work rest is required consult UPC regarding a proper design for your application Do not attempt to clean aluminum in a caustic solution Do not use any chemical that is combustible Chemicals not a...

Страница 165: ...ace to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be installed prior to operation to allow for proper airflow to the sys...

Страница 166: ...ANY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild detergent Rinse with tap water using a sponge or damp cloth Dry w...

Страница 167: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Страница 168: ...the skirt The plumbing is comprised of customer specified dimensions and material The pump controls are located on the control panel The filter is located on the outside face of the machine 4 3 HOW TO...

Страница 169: ...to the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s F...

Страница 170: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Страница 171: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Страница 172: ...Ultrasonic Power Corporation service department for repair or replacement 5 5 PUMP FILTER PRE STRAINER 1 Remove power from the system 2 Check pump fuses located on the inside of the control panel Rep...

Страница 173: ...om mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON position 8 Reattach access panel and return filter...

Страница 174: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 174 6 Illustrations and Schematics Figure 28 Console Overview...

Страница 175: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 175 Figure 29 Electrical Schematic...

Страница 176: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 176 Figure 30 Plumbing Diagram...

Страница 177: ...g Console with Filtration Weir and Sparger UP 5424 135 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 178 2 OPERATING INSTRUCTIONS 179 3 INSPECTION AND MAINTENANCE 183 4 TROUBLE...

Страница 178: ...of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated above 180 F liqui...

Страница 179: ...er 2 Check for leaks in the plumbing for a precautionary measure before adding chemicals 3 Plug the power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner t...

Страница 180: ...cules from the cleaning tank thus maximizing the efficiency of the cavitation cleaning process 7 Liquid Overtemp Protection The liquid overtemp protection s primary purpose is to turn off the system w...

Страница 181: ...cleaner In this configuration the contents of the reservoir weir tank may be drained without affecting the system tank by opening the system drain valve I Reservoir Weir Drain The speed at which the s...

Страница 182: ...ired consult UPC regarding a proper design for your application Do not attempt to clean aluminum in a caustic solution Do not use any chemical that is combustible Chemicals not approved by UPC may voi...

Страница 183: ...ace to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be installed prior to operation to allow for proper airflow to the sys...

Страница 184: ...SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild detergent Rinse with tap water using a sponge or damp cloth Dry with a lint free cloth 2 Clea...

Страница 185: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Страница 186: ...the skirt The plumbing is comprised of customer specified dimensions and material The pump controls are located on the control panel The filter is located on the outside face of the machine 4 3 HOW TO...

Страница 187: ...and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s Fuses c Loose disconnected wires d Amperage is near 4 1A per 1000W s e Switches and Settings PROBLEM ITE...

Страница 188: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Страница 189: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Страница 190: ...Ultrasonic Power Corporation service department for repair or replacement 5 5 PUMP FILTER PRE STRAINER 1 Remove power from the system 2 Check pump fuses located on the inside of the control panel Rep...

Страница 191: ...h screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON position 8 Reattach access panel and return filter valve...

Страница 192: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 192 6 Illustrations and Schematics Figure 31 Console Overview...

Страница 193: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 193 Figure 32 Electrical Schematic...

Страница 194: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 194 Figure 33 Plumbing Diagram...

Страница 195: ...ra Bass Cleaning Console with Filtration UP 5424 135 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 196 2 OPERATING INSTRUCTIONS 197 3 INSPECTION AND MAINTENANCE 200 4 TROUBLESH...

Страница 196: ...F 70 F 140 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operate...

Страница 197: ...er 2 Check for leaks in the plumbing for a precautionary measure before adding chemicals 3 Plug the power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner t...

Страница 198: ...dicator will turn on Liquid overtemp indicator will stay on until the system reaches below the pre set Pre set at 180 F temperature Contact UPC if system does not turn on when temperature reaches belo...

Страница 199: ...en a work rest is required consult UPC regarding a proper design for your application Do not attempt to clean aluminum in a caustic solution Do not use any chemical that is combustible Chemicals not a...

Страница 200: ...all side panels are in place on the system NOTE All side panels must be installed prior to operation to allow for proper airflow to the system This also protects the operator from potential shock 2 C...

Страница 201: ...ecommended maintenance cycle is 3 months 1 Wash chamber interior with mild detergent Rinse with tap water using a sponge or damp cloth Dry with a lint free cloth 2 Clean exterior of system with stainl...

Страница 202: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Страница 203: ...the skirt The plumbing is comprised of customer specified dimensions and material The pump controls are located on the control panel The filter is located on the outside face of the machine 4 3 HOW TO...

Страница 204: ...to the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s F...

Страница 205: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Страница 206: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Страница 207: ...trol panel 3 Check heater pad for proper contact with the system tank 4 Check for loose or damaged wires If damage is visible contact Ultrasonic Power Corporation service department for repair or repl...

Страница 208: ...age and or loose wires 7 Turn pre strainer valve to OFF position Unscrew pre strainer and remove contaminants from mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tight...

Страница 209: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 209 6 Illustrations and Schematics Figure 34 Console Overview...

Страница 210: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 210 Figure 35 Electrical Schematic...

Страница 211: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 211 Figure 36 Plumbing Diagram...

Страница 212: ...Gallon Base Cleaning Console UP 7028 204 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 213 2 OPERATING INSTRUCTIONS 214 3 INSPECTION AND MAINTENANCE 217 4 TROUBLESHOOTING 219 5...

Страница 213: ...perature 180 F 70 F 140 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn o...

Страница 214: ...chine to avoid splashing the internal electrical components 2 Filling the Unit Check to be sure the drain valve is tightly closed Fill the tank up to the recommended working level with high quality wa...

Страница 215: ...nts are fully submerged into the cleaning solution Check to be sure that no air pockets are present on the item s being cleaned as the cavitation process will only be effective where water contacts th...

Страница 216: ...any chemical that is combustible Chemicals not approved by UPC may void warranty Consult with UPC if unsure Do not use bleach or ammonia as a cleaning chemical 2 4 At the End of Each Day 1 Turn the he...

Страница 217: ...e floor c If applicable make sure the castors are locked in place to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be insta...

Страница 218: ...BUILDING ELECTRICAL SUPPLY DISCONNECT SWITCH AND CLEANER MASTER POWER SWITCH AT OFF OR DISCONNECT POWER CORD FROM WALL RECEPTACLE BEFORE PERFORMING ANY PREVENTATIVE MAINTENANCE FUNCTIONS WITHIN ANY CO...

Страница 219: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Страница 220: ...sides of the tank The heater controls are located on the control panel 4 3 HOW TO USE TROUBLESHOOTING CHARTS 1 Select the proper Table 2 Refer to Problem and select example you think most appropriate...

Страница 221: ...Unit s Fuses c Loose disconnected wires Broken wires may result in changes to the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM...

Страница 222: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Страница 223: ...y 1 Remove power from the system 2 Check fuses on control panel and on back of generator replace if necessary 3 Check for loose connection of wires 4 Check supplied power for correct voltage specifica...

Страница 224: ...r capacitance is low contact Ultrasonic Power Corporation service department for repair or replacement 5 4 HEATERS 1 Remove power from the system 2 Check heater fuses located on the inside of the cont...

Страница 225: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 225 6 Illustrations and Schematics Figure 37 Console Overview...

Страница 226: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 226 Figure 38 Electrical Schematic...

Страница 227: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 227 Figure 39 Plumbing Diagram...

Страница 228: ...onsole with Filtration UP 7028 204 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 229 2 OPERATING INSTRUCTIONS 230 3 INSPECTION AND MAINTENANCE CLICK TO USE HYPERLINKS 233 4 TRO...

Страница 229: ...140 F change of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated abov...

Страница 230: ...er 2 Check for leaks in the plumbing for a precautionary measure before adding chemicals 3 Plug the power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner t...

Страница 231: ...dicator will turn on Liquid overtemp indicator will stay on until the system reaches below the pre set Pre set at 180 F temperature Contact UPC if system does not turn on when temperature reaches belo...

Страница 232: ...en a work rest is required consult UPC regarding a proper design for your application Do not attempt to clean aluminum in a caustic solution Do not use any chemical that is combustible Chemicals not a...

Страница 233: ...ace to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be installed prior to operation to allow for proper airflow to the sys...

Страница 234: ...ANY COMPARTMENTS ELECTRICAL SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild detergent Rinse with tap water using a sponge or damp cloth Dry w...

Страница 235: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Страница 236: ...the skirt The plumbing is comprised of customer specified dimensions and material The pump controls are located on the control panel The filter is located on the outside face of the machine 4 3 HOW TO...

Страница 237: ...to the transducer capacitance d Capacitance of BNC Connector to Generator is at least 20 nF e Switches and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s F...

Страница 238: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Страница 239: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Страница 240: ...trol panel 3 Check heater pad for proper contact with the system tank 4 Check for loose or damaged wires If damage is visible contact Ultrasonic Power Corporation service department for repair or repl...

Страница 241: ...d or loose wires 7 Turn pre strainer valve to OFF position Unscrew transparent pre strainer and remove contaminants from mesh screen Return screen to pre strainer Ensure washer is seated properly Hand...

Страница 242: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 242 6 Illustrations and Schematics Figure 40 Console Overview...

Страница 243: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 243 Figure 41 Electrical Schematic...

Страница 244: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 244 Figure 42 Plumbing Diagram...

Страница 245: ...g Console with Filtration Weir and Sparger UP 7028 204 GALLON ULTRASONIC CLEANING CONSOLE Table of Contents 1 SPECIFICATIONS 246 2 OPERATING INSTRUCTIONS 247 3 INSPECTION AND MAINTENANCE 251 4 TROUBLE...

Страница 246: ...of temperature with stainless steel lid on machine Heat up times can be shortened by up to 30 minutes by turning on the ultrasonics at 100 intensity System will turn off if operated above 180 F liqui...

Страница 247: ...er 2 Check for leaks in the plumbing for a precautionary measure before adding chemicals 3 Plug the power cable into the appropriate voltage outlet Using incorrect voltage will not allow the cleaner t...

Страница 248: ...cules from the cleaning tank thus maximizing the efficiency of the cavitation cleaning process 7 Liquid Overtemp Protection The liquid overtemp protection s primary purpose is to turn off the system w...

Страница 249: ...cleaner In this configuration the contents of the reservoir weir tank may be drained without affecting the system tank by opening the system drain valve L Reservoir Weir Drain The speed at which the s...

Страница 250: ...ired consult UPC regarding a proper design for your application Do not attempt to clean aluminum in a caustic solution Do not use any chemical that is combustible Chemicals not approved by UPC may voi...

Страница 251: ...ace to prevent movement of system during operation d Be sure all side panels are in place on the system NOTE All side panels must be installed prior to operation to allow for proper airflow to the sys...

Страница 252: ...SHOCK CAN CAUSE SERIOUS INJURY Recommended maintenance cycle is 3 months 1 Wash chamber interior with mild detergent Rinse with tap water using a sponge or damp cloth Dry with a lint free cloth 2 Clea...

Страница 253: ...ency or ultrasonic vibrations are similar to audible sound but the frequencies used are generally above a level that can be heard 18 kHz Since sound is a compression wave the action of this high frequ...

Страница 254: ...the skirt The plumbing is comprised of customer specified dimensions and material The pump controls are located on the control panel The filter is located on the outside face of the machine 4 3 HOW TO...

Страница 255: ...and Settings PROBLEM ITEMS TO CHECK 3 The Heater does not work a Building Power Supply b Unit s Fuses c Loose disconnected wires d Amperage is near 4 1A per 1000W s e Switches and Settings PROBLEM ITE...

Страница 256: ...NEVER REACH ACROSS A SYSTEM WHICH HAS NOT BEEN TURNED OFF THE PLUG PULLED AND THE HIGH VOLTAGE CAPACITORS DISCHARGED 2 WHEN SERVICING LIVE ELECTRONIC EQUIPMENT ALWAYS WORK WITH ONE HAND IN YOUR POCKET...

Страница 257: ...loose connection of wires 4 Check supplied power for correct voltage specifications 5 Test generator by turning the system on 6 If generator does not work contact Ultrasonic Power Corporation service...

Страница 258: ...Check for loose or damaged wires If damage is visible contact Ultrasonic Power Corporation service department for repair or replacement 5 5 PUMP FILTER PRE STRAINER 1 Remove power from the system 2 C...

Страница 259: ...t pre strainer and remove contaminants from mesh screen Return screen to pre strainer Ensure washer is seated properly Hand tighten pre strainer back in place Return pre strainer valve to ON position...

Страница 260: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 260 6 Illustrations and Schematics Figure 43 Console Overview...

Страница 261: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 261 Figure 44 Electrical Schematic...

Страница 262: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 262 Figure 45 Plumbing Diagram...

Страница 263: ...manufacturer of the Third Party Products each a Third Party Warranty and collectively the Third Party Warranties directly to the first Purchaser or Customer if the first Purchaser is a distributor so...

Страница 264: ...TS COST OF COVER INCIDENTAL DAMAGES AND PERSONAL INJURY WHATEVER THE UNDERLYING CAUSE AND INCLUDING THIRD PARTY CLAIMS Any and all production or performance specifications supplied by UPC are strictly...

Страница 265: ...e which may occur in transit UPC will ship the repaired or replaced Product s and or accessories to the first Purchaser s or Customer if the first Purchaser is a distributor place of business using a...

Страница 266: ...nt to the quote provided by UPC must be received prior to any repair being made The initial diagnostic fee charged covers all testing diagnosis parts and labor to determine the cause of the defect and...

Страница 267: ...ill be refused Cleaning Fee May be Assessed Important UPC does not have environmental permits or the facilities to address cleaning materials contaminants remaining in the cleaning systems tanks conso...

Страница 268: ...that the power has been disconnected and that the liquid has been entirely drained from the system prior to movement Wipe down the system to remove all excess liquid Wrap up the power cable to avoid...

Страница 269: ...mersible Transducers Comments Warranty Repair 0 00 UPC Warranty Applies Test Evaluation Fee 150 00 Waived with warranty replacement due to defect NON Warranty Quote Expired warranty equipment malfunct...

Страница 270: ...for blanket heater 50 31 040 Analog thermostat 50 31 021 Fuse 1A 50 07 045 Fuse 2A 50 07 038 Fuse 8A 50 07 035 Fuse 10A 50 07 037 Fuse 12A 50 07 047 Fuse 15A 50 07 051 Fuse 20A 50 07 040 Fuse 25A 50 0...

Страница 271: ...Ultrasonic Power Corporation 2018 Publication 181114 271 From RMA Ship To Ultrasonic Power Corporation 239 East Stephenson Street Freeport IL 61032 Attention RMA Coordinator cut here FRAGILE ELECTRONI...

Страница 272: ...Property of Ultrasonic Power Corporation 2018 Publication 181114 272 Please contact your Ultrasonic Power Corporation representative with any question regarding your Ultrasonic cleaning system...

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Ultrasonic UP3218, Руководство оператора и по техническому обслуживанию

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