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0421 IH-1003
PARKING THE TRUCK
• When parking the truck, the forks must be
fully lowered.
• Never park the truck on an incline.
• Never park the truck so that it obstructs traffic or
work.
• To prevent malfunction and accidents, the truck
should be maintained regularly according to the
Lubrication diagram. Only qualified and trained
personnel are permitted to maintain, adjust or repair
the truck.
• Only approved original spare parts shall be used
with service and repairs.
• Modifications or conversions to the truck that affect
the safe use or function are not permitted.
• It is recommended that you sign a service and
maintenance agreement with your closest
representative to ensure the truck's operating
economy and safety.
NOTE: Never neglect daily inspection and
the safety checks. Serious injury can occur
if neglected. Any faults or damage that is
detected, should be reported immediately to
the supervisor. Never use a faulty truck.
DAILY SERVICE AND SAFETY CHECKS
WHAT TO CHECK
LOOK FOR
steering
proper functioning
hydraulic system
oil level/oil leakage
wheels
damage, remove oil, metal
chips and the like
chassis
damage, remove dirt etc.
lifting/lowering
function lift/neutral/lower
positions
signs
readability
SAFETY REGULATIONS WITH MAINTENANCE WORK
• Keep the area where you carry out the service
clean. Oil or water makes the floor slippery.
NOTE: Extreme cleanliness should be observed
at all times when working with the hydraulics.
Dismantled parts should be clean and
inspected carefully. Always replace gaskets
after dismantling.
• Store and dispose of changed oil in accordance
with local directives.
• Do not release solvents and the like, which are
used for cleaning/washing, into drains that are not
intended for this purpose. Follow the local directives
that apply for disposal.
• Remove at least 100 mm (4") of paint around the
welding/grinding area through sand-blasting or the
use of a paint stripper when welding or grinding on
painted surfaces.
CAUTION! Harmful gases. Paint that is heated
gives off harmful gases. Remove 100 mm (4") of
paint from the work area.
WARNING! Risk of crushing. A poorly supported
truck may fall down. To prevent the truck from
overturning, make sure it has been properly
secured.
WARNING! Risk of crushing. There is a risk of
crushing when working on the hydraulic system
if the truck is loaded. Always unload the forks
prior to work on the truck.
CLEANING AND WASHING
• Cleaning and washing of the truck is important to
ensure the truck's reliability.
• Always lubricate the truck after washing according
to the lubrication diagram and table.
Figure 2
MAINTENANCE AND REPAIR
OPERATIONS CONTINUED