409-10016
ELT Machine 1338600-[
Rev H
16 of 34
Tyco Electronics Corporation
the position of the speed control knob. The new speed setting will remain active for a maximum of three
seconds after the Jog button is released, or until the crankshaft completes the cycle. If the cycle is not
complete and the Jog button is again pressed within three seconds from its release, the crankshaft will
rotate at the speed defined by the position of the speed control knob. Failure to push the Jog button within
the three seconds of its release will cause the crankshaft jog speed to revert back to the initial minimum
default value. After the Jog button is released, the speed control knob can be rotated in either direction to
increase or reduce the crankshaft jog speed, but Jog button must be activated again within three seconds
of the release or the speed will revert back to minimum default speed. The speed control knob can be
reset as many times as desired.
The machine will exit the Jog (With Guards Disabled) Mode whenever the guards are closed or the power
is turned “off.”
The speed control knob in Figure 10 also adjusts the air feed timing. Normally the air feed timing is set at 280 ms.
When the speed control is set at less than 50% of its maximum setting (pointing straight down or counterclockwise
from pointing straight down), the air feed timing changes to 440 ms. This is done to accommodate applicators that
have longer than normal air cylinders.
The green flashing status indicator flashes a specific number of times to represent a corresponding fault. For
example, the green status indicator will flash two times (each followed by a one second pause) to indicate that
the machine guard opened while the machine was running. Refer to Figure 11.
FAULT INDICATOR CODE
(Number of Consecutive Flashes)
ELT MACHINE FAULT
2
Theguard opened whilethemotor was running.
3
The guard must be closed before proceeding.
4
Motion from top dead center (TDC) was not detected.
5
The TDC switch was not sensed.
6
A bad PWM IGBT was detected.
7
A bad Jog push button input was detected.
8
A bad footswitch input was detected.
9
A bad DC bus relay was detected.
10
A bad jog enable input was detected.
11
Thelinevoltageis not within specifications.
12
A bad spare input was detected.
Figure 11
4.5. Crimp Height Adjustment
On ELT machines that do not include the precision adjustment feature, the crimp height must be adjusted at
the applicator. Refer to the instructions provided with the applicator to perform this adjustment. Refer to
Paragraph 6.3 for procedures to adjust the crimp height using the ELT machine precision adjustment feature.
4.6. End-Feed/Side-Feed Applicator Conversion
When changing from an end–feed applicator to a side–feed applicator (or from a side–feed applicator to an
end–feed applicator), the reel support assembly must be moved to the opposite side of the machine. With the
terminal reel removed, lift and rotate the reel support bar to the opposite side of the machine. Mount the
terminal reel on the reel support and load the terminal strip into the applicator. Remove the metal terminal
lead–in and thumbscrews and move to the opposite side of the machine. Move the machine lubricator bowl to
the opposite side of the machine as required.
Lubricator Bowl Assembly 354550-1 is an optional accessory.
NOTE
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NOTE
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