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Page 9 

4.

Maintenance

Maintenance  is  important  for  the  ability  of
the  hydraulic  power  unit  to  control  the
brakes at any time.

Maintenance  consists  of  inspection  and 
service.   

All  pressure  control  valves,  flow  control 
valves,  pump  regulators  and  signalling 
devices  such  as  pressure  switches  are 
adjusted  during  the  initial  manufacture 
and subsequent commissioning.  

The 

settings 

must 

be 

monitored 

continuously  during  the  initial  stages  of 
operation  and  then  subsequently  at 
reasonable intervals. 

4.1 

Inspection 

Initial commissioning inspection is done to 
check  if  adjustment  of  the  pump  unit  is 
necessary.   

Later  inspection  is  done  on  a  regular 
basis.  

 

CAUTION

 

IMPORTANT

 (safety information)

 Be  aware  that  the  system  is  equipped 
with  a  hydraulic  accumulator,  and  before 
any  maintenance  work  it  should  be 
ensured  that  the  system  is  completely 
without hydraulic pressure by opening the 
valve (23). 

4.2 

Adjustment 

A  number  of  components  demand  the 
correct  setting  or  charging  in  order  to 
make the braking system work properly.  

The  correct  setting  and  adjustment 
procedures can be found in Appendix C. 

All  components  in  the  pump  unit  are  pre-
set  to  the  stated  pressure  from  the 
factory,  but  may  need  adjustment  during 
initial commissioning.  

4.3 

Checks 

By  remaining  alert  and  paying  close 
attention  to  detail  it  is  possible  to  detect 
faults in their early stages  and so prevent 
them  from  developing  into  more  serious 
malfunctions.    This  is  particular  important 
during  the  early  stages,  but  also  remains 
important throughout the service life of the 
pump unit.  

A constant attention should be kept for: 

External leaks

Dirt

Damage, especially  to  hoses  and
pipes

Unusual 

noises 

from 

pump,

electric motor, valves etc.

Proper  functioning  of  instruments
and gauges

A  maintenance  log  should  be  established 
to  ensure  the  equipment  is  kept  in 
operating condition. 

Caution 

System contains 

Accumulator 

Depressurize system 

Before maintenance 

FIGURE 4.1 

Transmisiones FU Ibérica, S.L.

 

C/ África 17 · Polígono Industrial Can Mora · 08459 - Sant Antoni de Vilamajor · Barcelona · SPAIN

+34 93 268 18 33

fuiberica

@

fuiberica.com 

www.fuiberica.com  

Содержание M1662

Страница 1: ...nual LCS HYDRAULIC POWER UNIT Part Number T7600561 M1662 Transmisiones FU Ib rica S L C frica 17 Pol gono Industrial Can Mora 08459 Sant Antoni de Vilamajor Barcelona SPAIN 34 93 268 18 33 fuiberica f...

Страница 2: ...9 4 4 Function test 11 4 5 Dismantling the power unit 11 4 6 Changing the oil 11 4 7 Changing the oil and cleaning the reservoir 12 4 8 Changing the oil filter 13 4 9 Changing the air breather 13 4 1...

Страница 3: ...lic power unit before correctly filling the oil reservoir Do not adjust valves or pressure switches to higher operating pressures than specified in the manual Do not change the size or type of compone...

Страница 4: ...goodwill lost profits or revenue loss of use of this product or any associated equipment cost of substitutive equipment downtime costs or claims of any party such damages resulting from any misspellin...

Страница 5: ...t they cannot be damaged by passing or falling objects For indoor storage for up to 3 months the hydraulic power units do not need any surface treatment For longer periods they should be covered with...

Страница 6: ...hydraulic diagram 2 3 1 Fill the tank with oil of the recommended quality see Appendix E The oil fill volume is approximately 3 litres Remove the air breather 5b and add filtered oil 2 3 2 Fill the o...

Страница 7: ...hed and bled again before commissioning Flushing of the system will remove minor particles and potential dirt in the system and prevent damage to the unit After flushing the hydraulic power unit must...

Страница 8: ...ystem an electric motor 4 and a pump 2 convert electrical power into oil pressure and oil flow Pressure is limited by The pressure switch 40 that turns off the motor when the preset pressure is reache...

Страница 9: ...age 8 3 3 Hydraulic diagram Transmisiones FU Ib rica S L C frica 17 Pol gono Industrial Can Mora 08459 Sant Antoni de Vilamajor Barcelona SPAIN 34 93 268 18 33 fuiberica fuiberica com www fuiberica co...

Страница 10: ...ing or charging in order to make the braking system work properly The correct setting and adjustment procedures can be found in Appendix C All components in the pump unit are pre set to the stated pre...

Страница 11: ...tion sample 6 months 1000 h Oil change 2 years 4000 h Oil filter cleaning change if necessary After one week 6 months 1000 h Air filter change 6 months 1000 h Gas pressure Daily 6 months 1000 h Other...

Страница 12: ...ed hydraulic workshop 4 6 Changing the oil WARNING Disconnect all power to the unit and relieve all internal oil pressure in the system 4 6 1 Remove the drain plug The location of the drain is on the...

Страница 13: ...servoir 4 7 2 Make sure all the oil drains into a secondary container for proper disposal 4 7 3 Replace the drain plug and tighten the plug 12 15 Nm 4 7 4 Unscrew the 4 screws with a metric T socket w...

Страница 14: ...housing and cavity Insert a new oil filter taking care to preserve the correct the orientation 4 8 4 Clean the o ring and Teflon ring outside the filter housing Renew o ring and Teflon ring if necessa...

Страница 15: ...ed cap on top of the accumulator 4 10 2 Using a 6mm Allen key undo the plug by turning it anti clockwise turn The screw is now loose without losing gas 4 10 3 Mount the gas pressure gauge and close th...

Страница 16: ...nd wait several minutes for the new gas to equalize to the accumulator temperature Measure the gas pressure If the pressure is too low apply more gas 4 11 3 If the gas pressure is too high open the si...

Страница 17: ...or other component you must ensure that the pressure behind the valve is released If only one dump valve is present you can release the pressure through a test hose Minimess hose 5 3 Power Unit does...

Страница 18: ...wer supply 5 4 Other failures Instrumentation failure Check signals from Level thermal temperature switch if fitted Pressure switches or transmitters in the pump line Pressure switches or transmitters...

Страница 19: ...18 Appendix A Dimension drawing Transmisiones FU Ib rica S L C frica 17 Pol gono Industrial Can Mora 08459 Sant Antoni de Vilamajor Barcelona SPAIN 34 93 268 18 33 fuiberica fuiberica com www fuiberic...

Страница 20: ...9 Appendix B Spare part drawing Transmisiones FU Ib rica S L C frica 17 Pol gono Industrial Can Mora 08459 Sant Antoni de Vilamajor Barcelona SPAIN 34 93 268 18 33 fuiberica fuiberica com www fuiberic...

Страница 21: ...actuated at desired switch pressure 3 If necessary readjust by turning the adjustment screw 4 Repeat step 1 3 until micro switch operates at desired switch pressure 2 Relief valve or Counter pressure...

Страница 22: ...1 Appendix D Electrical diagram Transmisiones FU Ib rica S L C frica 17 Pol gono Industrial Can Mora 08459 Sant Antoni de Vilamajor Barcelona SPAIN 34 93 268 18 33 fuiberica fuiberica com www fuiberic...

Страница 23: ...filter To maintain a reliable system it is recommend that only hydraulic oil of the following classes of purity is used NAS 1638 Class 8 or ISO 4406 Class 19 17 14 It is recommended that the filter i...

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