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Page 16 

5.

Trouble Shooting

5.1 

‘Passive’/spring applied, hydraulically released brakes 

Brakes will not close 

Brakes are free of pressure 

YES 

PU is working OK 
Failure is caused by the brakes 

NO 

See section 5.2 

– Power unit does 

not release pressure 

Brakes will not open 

Brakes have sufficient pressure 
(see hydraulic settings) 

YES 

PU is working OK 
Failure is caused by the brakes 

NO 

See section 5.3 

– Power Unit does 

not reach release pressure  

Brakes and PU work, but 
behave unexpectedly 

See section 5.4 - Other causes of 
failure 

5.2 

Power Unit does not release pressure 

Valve between brakes and tank 
does not open. 
Make sure that the valves from the 
pump to the brakes are closed or the 
pump is off (not running). 

Failure in solenoid or power supply for solenoid. 
Try manual override - if this releases the pressure, the problem is in 
the coil or its power supply. 
Try disconnecting the electrical plug from the coil - if this  
releases pressure failure is in the power supply. 

Defective or dirty (choked) valve or nozzle. 
Before unscrewing a valve or other component you must ensure that 
the pressure behind the valve is released. 
If only one dump valve is present, you can release the pressure 
through a test hose/Minimess hose. 

5.3 

Power Unit does not set/build up pressure 

Oil level in tank is too low and/or oil 
contamination outside the braking 
system 

If it is not immediately obvious where the leak is coming from, you 
must refill the tank and start the pump, watching for leaking oil or 
bubbles.  

Motor is not running 

Power supply failure or motor wrongly connected 
Defective motor 
Oil level too low or oil too hot (cut off by level or thermal switch) if 
fitted 
Defective pressure switch 
Check motor protection setting and fuses. 

Motor is running the wrong direction 

Check rotation according to direction on motor, phases in the motor 
junction box may be wrongly connected (swapped) 

Motor is running but its speed 
decreases before the system has 
reached the correct pressure 

Power supply has too low voltage 
Defective motor 
Motor power is too low for the pressure/volume needed to operate 
the brake 

Transmisiones FU Ibérica, S.L.

 

C/ África 17 · Polígono Industrial Can Mora · 08459 - Sant Antoni de Vilamajor · Barcelona · SPAIN

+34 93 268 18 33

fuiberica

@

fuiberica.com 

www.fuiberica.com  

Содержание M1662

Страница 1: ...nual LCS HYDRAULIC POWER UNIT Part Number T7600561 M1662 Transmisiones FU Ib rica S L C frica 17 Pol gono Industrial Can Mora 08459 Sant Antoni de Vilamajor Barcelona SPAIN 34 93 268 18 33 fuiberica f...

Страница 2: ...9 4 4 Function test 11 4 5 Dismantling the power unit 11 4 6 Changing the oil 11 4 7 Changing the oil and cleaning the reservoir 12 4 8 Changing the oil filter 13 4 9 Changing the air breather 13 4 1...

Страница 3: ...lic power unit before correctly filling the oil reservoir Do not adjust valves or pressure switches to higher operating pressures than specified in the manual Do not change the size or type of compone...

Страница 4: ...goodwill lost profits or revenue loss of use of this product or any associated equipment cost of substitutive equipment downtime costs or claims of any party such damages resulting from any misspellin...

Страница 5: ...t they cannot be damaged by passing or falling objects For indoor storage for up to 3 months the hydraulic power units do not need any surface treatment For longer periods they should be covered with...

Страница 6: ...hydraulic diagram 2 3 1 Fill the tank with oil of the recommended quality see Appendix E The oil fill volume is approximately 3 litres Remove the air breather 5b and add filtered oil 2 3 2 Fill the o...

Страница 7: ...hed and bled again before commissioning Flushing of the system will remove minor particles and potential dirt in the system and prevent damage to the unit After flushing the hydraulic power unit must...

Страница 8: ...ystem an electric motor 4 and a pump 2 convert electrical power into oil pressure and oil flow Pressure is limited by The pressure switch 40 that turns off the motor when the preset pressure is reache...

Страница 9: ...age 8 3 3 Hydraulic diagram Transmisiones FU Ib rica S L C frica 17 Pol gono Industrial Can Mora 08459 Sant Antoni de Vilamajor Barcelona SPAIN 34 93 268 18 33 fuiberica fuiberica com www fuiberica co...

Страница 10: ...ing or charging in order to make the braking system work properly The correct setting and adjustment procedures can be found in Appendix C All components in the pump unit are pre set to the stated pre...

Страница 11: ...tion sample 6 months 1000 h Oil change 2 years 4000 h Oil filter cleaning change if necessary After one week 6 months 1000 h Air filter change 6 months 1000 h Gas pressure Daily 6 months 1000 h Other...

Страница 12: ...ed hydraulic workshop 4 6 Changing the oil WARNING Disconnect all power to the unit and relieve all internal oil pressure in the system 4 6 1 Remove the drain plug The location of the drain is on the...

Страница 13: ...servoir 4 7 2 Make sure all the oil drains into a secondary container for proper disposal 4 7 3 Replace the drain plug and tighten the plug 12 15 Nm 4 7 4 Unscrew the 4 screws with a metric T socket w...

Страница 14: ...housing and cavity Insert a new oil filter taking care to preserve the correct the orientation 4 8 4 Clean the o ring and Teflon ring outside the filter housing Renew o ring and Teflon ring if necessa...

Страница 15: ...ed cap on top of the accumulator 4 10 2 Using a 6mm Allen key undo the plug by turning it anti clockwise turn The screw is now loose without losing gas 4 10 3 Mount the gas pressure gauge and close th...

Страница 16: ...nd wait several minutes for the new gas to equalize to the accumulator temperature Measure the gas pressure If the pressure is too low apply more gas 4 11 3 If the gas pressure is too high open the si...

Страница 17: ...or other component you must ensure that the pressure behind the valve is released If only one dump valve is present you can release the pressure through a test hose Minimess hose 5 3 Power Unit does...

Страница 18: ...wer supply 5 4 Other failures Instrumentation failure Check signals from Level thermal temperature switch if fitted Pressure switches or transmitters in the pump line Pressure switches or transmitters...

Страница 19: ...18 Appendix A Dimension drawing Transmisiones FU Ib rica S L C frica 17 Pol gono Industrial Can Mora 08459 Sant Antoni de Vilamajor Barcelona SPAIN 34 93 268 18 33 fuiberica fuiberica com www fuiberic...

Страница 20: ...9 Appendix B Spare part drawing Transmisiones FU Ib rica S L C frica 17 Pol gono Industrial Can Mora 08459 Sant Antoni de Vilamajor Barcelona SPAIN 34 93 268 18 33 fuiberica fuiberica com www fuiberic...

Страница 21: ...actuated at desired switch pressure 3 If necessary readjust by turning the adjustment screw 4 Repeat step 1 3 until micro switch operates at desired switch pressure 2 Relief valve or Counter pressure...

Страница 22: ...1 Appendix D Electrical diagram Transmisiones FU Ib rica S L C frica 17 Pol gono Industrial Can Mora 08459 Sant Antoni de Vilamajor Barcelona SPAIN 34 93 268 18 33 fuiberica fuiberica com www fuiberic...

Страница 23: ...filter To maintain a reliable system it is recommend that only hydraulic oil of the following classes of purity is used NAS 1638 Class 8 or ISO 4406 Class 19 17 14 It is recommended that the filter i...

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