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Page 7 

3.

Description of the
hydraulic system

3.1 

General

The  LCS  hydraulic  units  have  been
developed  to  be  used  together  with  active
(pressure  applied)  and  passive  (spring
applied)  brake  calipers  from  Twiflex  Ltd.
The pump can be connected to one or more
brakes.

The hydraulic power unit typically consists of
2 main items:

Base  unit  (including  tank,  manifold,
motor and pump)

Optional  junction  box  (including
terminal  rail,  mounting  plate  and
lifting eye)

Except  for  the  dimensional  drawing  and 
mounting/handling  instructions  this  manual 
contains  no  further  information  about  the 
cabinet. 

The  power  unit  is  described  in  detail 
including  functionality,  assembly/mounting, 
pressure settings, spare parts, description of 
main  parts,  maintenance,  trouble  shooting, 
and hydraulic fluids, etc. 

The  junction  box  is  illustrated  in  the 
electrical  diagram  (see  Appendix  D)  and  is 
installed  in  order  to  simplify  the  electrical 
connection. 

3.2 

Function 

(See the hydraulic diagram section 3.3) 

3.2.1

 

System energy 

In the hydraulic system an electric motor (4) 
and a pump (2) convert electrical power into 
oil pressure and oil flow. 

Pressure is limited by: 

The  pressure  switch  (40)  that  turns
off  the  motor  when  the  preset
pressure is reached.

A system relief valve (16).

Pressure  is  monitored  by  a  pressure  switch 
(40).  If  pressure  drops  below  the  pre-set 
value  the  motor  will  restart  to  increase 
pressure. 

The  check  valve  (17)  prevents  pressure 
from returning to tank when the motor stops. 

The accumulator (A1) provides an additional 
volume  of  pressurised  oil  to  minimise  the 
number of motor starts. 

3.2.2

 

Applying the brakes.

 

Operating  the  motor  (4)  (on)  and  closing  of 
valve  (23)  (off),  transfers  the  oil  from  the 
pump to the brakes. 

3.2.3 

Releasing the brakes

 

When  opening  valve  (23)  (on)  and  stopping 
the  motor  (4)  (off)  this  will  dump  the  oil  to 
tank,  which  immediately  releases  the 
brakes. 

3.2.4

 

Monitoring

 

Pressure  switch  (40)  monitors  the  system 
pressure (see 3.2.1). 
When  there  is  a  need  to  re-pressurise  the 
system  it  will  restart  the  motor  (providing  a 
signal  for  a  maximum  of  5  seconds)

Transmisiones FU Ibérica, S.L.

 

C/ África 17 · Polígono Industrial Can Mora · 08459 - Sant Antoni de Vilamajor · Barcelona · SPAIN

+34 93 268 18 33

fuiberica

@

fuiberica.com 

www.fuiberica.com  

Содержание M1662

Страница 1: ...nual LCS HYDRAULIC POWER UNIT Part Number T7600561 M1662 Transmisiones FU Ib rica S L C frica 17 Pol gono Industrial Can Mora 08459 Sant Antoni de Vilamajor Barcelona SPAIN 34 93 268 18 33 fuiberica f...

Страница 2: ...9 4 4 Function test 11 4 5 Dismantling the power unit 11 4 6 Changing the oil 11 4 7 Changing the oil and cleaning the reservoir 12 4 8 Changing the oil filter 13 4 9 Changing the air breather 13 4 1...

Страница 3: ...lic power unit before correctly filling the oil reservoir Do not adjust valves or pressure switches to higher operating pressures than specified in the manual Do not change the size or type of compone...

Страница 4: ...goodwill lost profits or revenue loss of use of this product or any associated equipment cost of substitutive equipment downtime costs or claims of any party such damages resulting from any misspellin...

Страница 5: ...t they cannot be damaged by passing or falling objects For indoor storage for up to 3 months the hydraulic power units do not need any surface treatment For longer periods they should be covered with...

Страница 6: ...hydraulic diagram 2 3 1 Fill the tank with oil of the recommended quality see Appendix E The oil fill volume is approximately 3 litres Remove the air breather 5b and add filtered oil 2 3 2 Fill the o...

Страница 7: ...hed and bled again before commissioning Flushing of the system will remove minor particles and potential dirt in the system and prevent damage to the unit After flushing the hydraulic power unit must...

Страница 8: ...ystem an electric motor 4 and a pump 2 convert electrical power into oil pressure and oil flow Pressure is limited by The pressure switch 40 that turns off the motor when the preset pressure is reache...

Страница 9: ...age 8 3 3 Hydraulic diagram Transmisiones FU Ib rica S L C frica 17 Pol gono Industrial Can Mora 08459 Sant Antoni de Vilamajor Barcelona SPAIN 34 93 268 18 33 fuiberica fuiberica com www fuiberica co...

Страница 10: ...ing or charging in order to make the braking system work properly The correct setting and adjustment procedures can be found in Appendix C All components in the pump unit are pre set to the stated pre...

Страница 11: ...tion sample 6 months 1000 h Oil change 2 years 4000 h Oil filter cleaning change if necessary After one week 6 months 1000 h Air filter change 6 months 1000 h Gas pressure Daily 6 months 1000 h Other...

Страница 12: ...ed hydraulic workshop 4 6 Changing the oil WARNING Disconnect all power to the unit and relieve all internal oil pressure in the system 4 6 1 Remove the drain plug The location of the drain is on the...

Страница 13: ...servoir 4 7 2 Make sure all the oil drains into a secondary container for proper disposal 4 7 3 Replace the drain plug and tighten the plug 12 15 Nm 4 7 4 Unscrew the 4 screws with a metric T socket w...

Страница 14: ...housing and cavity Insert a new oil filter taking care to preserve the correct the orientation 4 8 4 Clean the o ring and Teflon ring outside the filter housing Renew o ring and Teflon ring if necessa...

Страница 15: ...ed cap on top of the accumulator 4 10 2 Using a 6mm Allen key undo the plug by turning it anti clockwise turn The screw is now loose without losing gas 4 10 3 Mount the gas pressure gauge and close th...

Страница 16: ...nd wait several minutes for the new gas to equalize to the accumulator temperature Measure the gas pressure If the pressure is too low apply more gas 4 11 3 If the gas pressure is too high open the si...

Страница 17: ...or other component you must ensure that the pressure behind the valve is released If only one dump valve is present you can release the pressure through a test hose Minimess hose 5 3 Power Unit does...

Страница 18: ...wer supply 5 4 Other failures Instrumentation failure Check signals from Level thermal temperature switch if fitted Pressure switches or transmitters in the pump line Pressure switches or transmitters...

Страница 19: ...18 Appendix A Dimension drawing Transmisiones FU Ib rica S L C frica 17 Pol gono Industrial Can Mora 08459 Sant Antoni de Vilamajor Barcelona SPAIN 34 93 268 18 33 fuiberica fuiberica com www fuiberic...

Страница 20: ...9 Appendix B Spare part drawing Transmisiones FU Ib rica S L C frica 17 Pol gono Industrial Can Mora 08459 Sant Antoni de Vilamajor Barcelona SPAIN 34 93 268 18 33 fuiberica fuiberica com www fuiberic...

Страница 21: ...actuated at desired switch pressure 3 If necessary readjust by turning the adjustment screw 4 Repeat step 1 3 until micro switch operates at desired switch pressure 2 Relief valve or Counter pressure...

Страница 22: ...1 Appendix D Electrical diagram Transmisiones FU Ib rica S L C frica 17 Pol gono Industrial Can Mora 08459 Sant Antoni de Vilamajor Barcelona SPAIN 34 93 268 18 33 fuiberica fuiberica com www fuiberic...

Страница 23: ...filter To maintain a reliable system it is recommend that only hydraulic oil of the following classes of purity is used NAS 1638 Class 8 or ISO 4406 Class 19 17 14 It is recommended that the filter i...

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