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ACP Hebel Panel installation manual, V. 5, May
2018

Page 13

Protek WPU

cannot span gaps for dynamic cracks, therefore any imperfections in

the base of the Hebel Panel are to be repaired by filling them with

ADULETH

Termiticide.

Vertical expansion joints are to be covered with a self adhesive waterproofing tape.

Содержание Protectant

Страница 1: ...TWAC Installation Manual Ver 0118 CodeMark CMA CM40036 INSTALLATION MANUAL INSTALLATION MANUAL...

Страница 2: ...13 15 Service Penetrations 16 18 Service Conduits 19 20 Perimeter Barrier Installations 21 34 Protection of Rendered Brick Masonry 35 Masonry Block Installations 36 Construction Joints 37 44 Slab Rep...

Страница 3: ...ition of a patented termite resistant bonding agent Protectant will Physically resist termites from entering the building Termites will be repelled and killed Additional protection is provided through...

Страница 4: ...ntinue to buy from us We now supply to many of Australia s leading builders across three states including Hotondo Homes Hallmark Homes Perry Homes JG King Mega Homes Hamlan Homes Cavalier Homes Dennis...

Страница 5: ...rk or to the face of the applied finish material and sealed to the slab with The White Ant Co Pty Ltd approved adhesives or adhesive coatings The barrier is placed finished not less than 75mm above fi...

Страница 6: ...ents of the BCA and the Queensland amendments related to termite barrier systems Please review the following documents as compliance CodeMark Certificate of Conformity Number CMA CM 40036 Technical As...

Страница 7: ...ent the concealed entry of subterranean termites into the structure The perimeter barrier is placed to finish at the face of the external brickwork or to the face of the applied finish material and se...

Страница 8: ...s into the structure as per the Australian Standards code AS 3660 1 of 2016 and the total system complies with the requirements of the BCA and the Queensland amendments related to termite barrier syst...

Страница 9: ...P a g e 7 TWAC Installation Manual Ver 0118 CodeMark CMA CM40036...

Страница 10: ...able geotextile strengthened by the impregnation with a patented termite resistant bonding agent Termites are repelled and killed Fully bonded to both concrete and brickwork No other system offers all...

Страница 11: ...Protectant Penetrations Permanently set into concrete Permanently fixed to pipe penetrations Fixed with termite resistant adhesive Protectant Wall Sheeting Completely sealed to retaining walls Ease of...

Страница 12: ...P a g e 10 TWAC Installation Manual Ver 0118 CodeMark CMA CM40036 Protectant Strip Shielding Barrier bonded to brickwork Ease of installation Repels and kills termites...

Страница 13: ...on techniques proven over a number of years ongoing research development and testing may result in changes Should a change be made an update to the manual will be provided Any update is to be placed i...

Страница 14: ...with ADSOL first as this will bond any loose material you have been unable to remove Check for drummy sections of the slab that may have been caused by frame fixing All installations are to be carrie...

Страница 15: ...builders and other trades to ensure a complete barrier system is installed Maintain a professional presentation of both themselves and equipment Have accurate and legible reporting skills Be prepared...

Страница 16: ...agement for work on time for the manager and installer Through quality audits by other managers Area Regional Technical be seen to maintain a high quality of installations in all building types An ins...

Страница 17: ...Manager a Regional Manager will have achieved a Level 4 accreditation All licences will be valid for three years Assistance is always available through any of the managers If you are unsure of specif...

Страница 18: ...P a g e 16 TWAC Installation Manual Ver 0118 CodeMark CMA CM40036 SERVICE PENETRATIONS PRE POUR PENETRATION PROTECTION...

Страница 19: ...e day before the slab pour Do not attempt to install penetrations until the moisture membrane and reinforcing mesh have been placed Cut the reinforcing mesh back 65mm from all pipes and remove tape or...

Страница 20: ...ired position at mid slab height Apply White Ant Co tape from above the reinforcing mesh spiralled to the top of the pipe Reapply any tape or caps that have been removed to ensure concrete cannot ente...

Страница 21: ...ation Manual Ver 0118 CodeMark CMA CM40036 SERVICE CONDUITS Wrap the barrier up sufficiently to apply the flange Cut another square flange to allow fitting to the conduit Place at the required height...

Страница 22: ...be fitted and positioned in such a manner to ensure full encasement in the slab as voids can be easily formed around them If it necessary use Protectant Termite Barrier and zip ties ensure sufficient...

Страница 23: ...to be as free of dust as possible through brushing All slurry should be removed from the rebate as this may reduce the bonding ability of the adhesive The performance of the adhesives and therefore t...

Страница 24: ...oximate position before grooming to the requirements of the finished brickwork i e 5mm back for raked finish flush if bagged or skim coated and 3mm over the edge if the brickwork is to be rendered Gro...

Страница 25: ...onto the adhesive using a roller bolster or wood block The ADULETH TERMITICIDE MUST be visible at the top of the barrier For internal corners cut 50mm into the Protectant Termite Barrier approximately...

Страница 26: ...118 CodeMark CMA CM40036 Fold up the longer portion of Protectant Termite Barrier while turning the smaller section behind the larger tag Apply ADULETH TERMITICIDE behind the tabs and bond to the slab...

Страница 27: ...P a g e 25 TWAC Installation Manual Ver 0118 CodeMark CMA CM40036 For external corners continue the Protectant Termite Barrier to the outside of the corner...

Страница 28: ...M40036 Cut down from the top without passing the point where the Protectant Termite Barrier can be groomed flat on the brick work Taking the end of the roll cut in 50mm approximately 30mm from the top...

Страница 29: ...y cut Protectant Termite Barrier and slide the opposite side under Replace before folding the small tab around the corner and grooming to suit the finished brick work Apply ADULETH TERMITICIDE to both...

Страница 30: ...lation Manual Ver 0118 CodeMark CMA CM40036 Apply ADULETH TERMITICIDE to the larger tabs again making sure the adhesive is visible at the edge Make sure the corner is groomed to give a well presented...

Страница 31: ...8 CodeMark CMA CM40036 For 45 degree corners take the roll past the corner before cutting 30mm along the corner exit Cut back to the slab from this point at a 45 degree angle This will leave a flap ap...

Страница 32: ...a g e 30 TWAC Installation Manual Ver 0118 CodeMark CMA CM40036 Cut back to the corner 30mm down from the top of the Protectant Termite Barrier Seal the flap around the corner using ADULETH TERMITICID...

Страница 33: ...ation Manual Ver 0118 CodeMark CMA CM40036 Cut the end of the roll at a 45 degree angle Apply ADULETH TERMITICIDE to the section already fixed into place before positioning the angle cut and sealing w...

Страница 34: ...g step ups downs use a wider roll 300mm to allow for correct grooming When the Protectant sheet on the brick work is correctly positioned cut the Protectant sheet to give small tabs which can be neatl...

Страница 35: ...opening The installation must create a complete physical barrier to termites The installation must be well presented No waste is to be left on site refer to the Job Safety Analysis If the installation...

Страница 36: ...barrier and allow for grooming to the slab A bead of ADULETH TERMITICIDE is applied under the barrier to ensure no termite access can be achieved under the barrier The adhesive must be visible betwee...

Страница 37: ...ce to allow for inclusion in the render product to be used The render is not to cover the barrier by more than 2 0mm In cases where a thin coating is to be used i e bagging or a skim coat the barrier...

Страница 38: ...minimum of 50mm beyond the edge of the slab using AD TR SOL RED ADULETH TERMITICIDE may be used on top of the blockwork if porosity presents a problem Ensure ADULETH TERMITICIDE is applied around each...

Страница 39: ...AC Installation Manual Ver 0118 CodeMark CMA CM40036 CONSTRUCTION JOINTS ABUTTING BARRIERS PVC T section used as secondary barrier where a primary barrier has been installed but the visual clearance i...

Страница 40: ...KEY JOINTS Control joint protection is fitted to the top edge of the Connelly key section using a sheet of ProtectAnt Termite Barrier then a length of the plastic Connelly key joint Tee section is fi...

Страница 41: ...of the boxing Fold and flare the ProtectAnt barrier so as to allow the barrier to fold down into the rebait The Finish will have the barrier encapsulated in the slab and the rebait or the slab edge fa...

Страница 42: ...easure 110mm either side of the Key Joint slab crack and apply ADSOL ADHESIVE not more than 500mm at a time to the slab to ensure that the adhesive does not start to dry and form a skin preventing pro...

Страница 43: ...tion is rolled out to ensure there are no creases or bubbles Continue across the slab ensuring no voids occur under the Protectant Termite Barrier by using a block or a roller to iron out any voids Af...

Страница 44: ...to the exposed edge of the slab in line with the mortar rake Do not use ADSOL ADHESIVE as the red would be far too obvious on the slab face When a Key Joint terminates at the garage step down do not...

Страница 45: ...TION SAW CUT REINFORCING MESH MINIMUM WIDTH 250mm Protectant Barrier Saw cut protection is required when the reinforcing mesh is cut prior to slab pour to induce a controlled crack in the slab The ins...

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Страница 47: ...me You must ensure the area to be repaired is free of debris prior to applying ADULETH Termiticide or sufficient bonding may not occur In areas difficult to access it may be advisable to apply a liber...

Страница 48: ...P a g e 46 TWAC Installation Manual Ver 0118 CodeMark CMA CM40036 TIMBER CLADDING ON AN EXPOSED EDGE SLAB ALTERNATIVE WITH MARINE GRADE ALUMINIUM ANT CAPPING...

Страница 49: ...Termite Barrier This will ensure the plaster board will hold to the termite protection In the case of battened or framed walls Protectant Termite Barrier may be applied using beads of ADULETH Termiti...

Страница 50: ...l face minimum 50mm Adhere the top strip to the horizontal face using ADULETH Termiticide and to the vertical face using Urebond adhesive Adhere the Protectant Termite Barrier as wall sheeting to the...

Страница 51: ...8 CodeMark CMA CM40036 Firmly press into place ensuring a smooth finish with no air pockets Re apply a layer of 3M Spray ADHESIVE Then overlap the following sheet by 50mm and press into place before a...

Страница 52: ...either Protectant Termite Barrier or aluminium stump caps The ant capping may be held in place with a bead of ADULETH Termiticide applied to the top of the brickwork prior to placement of the pier ca...

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Страница 95: ...are doing Therefore it is essential that all staff be made aware that the use of chemical materials and equipment in a work environment is potentially hazardous Staff should take all possible steps t...

Страница 96: ...is the responsibility of all employees not just management Following is a list of general rules or safety tips that everyone should be familiar with This is by no means an exhaustive list but provides...

Страница 97: ...come aware of is exposure It is this concept that demonstrates that the same chemical can be both harmful and harmless There are three aspects of exposure that we must be familiar with a Dose how much...

Страница 98: ...s a day over a number of months you would eventually expect these solvents to have an effect on your hands due to the materials ability to take the natural oils from your skin What may happen is that...

Страница 99: ...TWAC Installation Manual Ver 0118 CodeMark CMA CM40036 being present on fingers when the eyes are rubbed Gases mists fume and dusts may also enter the body through the eyes...

Страница 100: ...relationship between accumulation and elimination from the body of the material or its metabolites when the body breaks the material down Some materials may affect workers after only brief overexposur...

Страница 101: ...and the clean up material disposed of appropriately according to the instructions in the material s Material Safety Data Sheet An issue that Installers should be aware of is the slippery nature of th...

Страница 102: ...s for these material s If when handling one of the adhesive products mists or vapours are generated or when in enclosed spaces an approved organic vapour particulate respirator is required 5 4 Gloves...

Страница 103: ...This product is not classified as Hazardous according to criteria of the Australian Safety and Compensation Council National Occupational Health and Safety Commission nor is it dangerous goods accordi...

Страница 104: ...rrier off cuts can be incorporated into the Barrier System during installation or used during repair applications The Barrier is supplied in re sealable plastic bags These plastic bags should be treat...

Страница 105: ...disposal procedures should be used for empty product containers As mentioned in Section 2 1 any Barrier waste and packaging is to be collected by the Installers using one of the packaging bags for th...

Страница 106: ...use skin dryness or cracking Therefore it is recommended that chemical resistant rubber gloves are used to avoid skin contact and provide hand protection These gloves must be washed thoroughly with so...

Страница 107: ...echanical ventilation should be used in conjunction with an approved organic vapour particulate respirator Please note that persons should not enter an area deemed to be a confined space without the a...

Страница 108: ...contacted for assistance A scenario that may only require an assessment before continuation could be damage such as a hole in the Protectant Termite Barrier that is detected when the product is being...

Страница 109: ...e in which the complaint took place consequences of the complaint and the actions required etc are to be recorded If the complaint is in relation to product quality the Technical Manager must ascertai...

Страница 110: ...tomer or Builder Circle which is appropriate Details of Person Making Complaint Name and Address Location of Complaint VIC NSW SA NT WA QLD TAS ACT Address of Complaint Site Nature of Complaint Provid...

Страница 111: ...If you called the Area Manager what was their recommendation Are you going to continue the Installation Yes No If you continued the installation were there any further problems issues If the answer i...

Страница 112: ...ompleting the installation Form completed by Date Form completed Signature of person completing Form Form sent to Technical Manager by Fax E mail Scanned copy Date sent to Technical Manager 3 Office R...

Страница 113: ...plaint strategies nominated in Section 4 have been actioned and have dealt with the issue Who conducted the review Date Comments on Review After the complaint has been received assessed actions taken...

Страница 114: ...be both harmful and harmless d All of the above 3 Which of the following statements are true a As a generalisation increase the dose decrease the time it takes for the nominated hazard to occur TRUE...

Страница 115: ...ical effects on people property or the environment TRUE FALSE 6 In the space below please list the risks associated with ADSOL ADHESIVE as nominated in the appropriate Material Safety Data Sheet a b c...

Страница 116: ...waste disposal facility c Any Protectant Termite Barrier off cuts must be discarded as waste because it is not possible to re use them during installation or during repair applications d All of the ab...

Страница 117: ...d to dry and can then be placed in the building site waste d All of the above 5 Which of the following statements in regards to waste disposal considerations are applicable to ADSOL Adhesive a Used co...

Страница 118: ...or vapours are generated when using ADSOL Adhesive or it is used in a confined or enclosed area then mechanical ventilation should be considered TRUE FALSE c If mechanical ventilation is not viable an...

Страница 119: ...nstallation Complaint Record b The Installation Complaint Record will assist the Installer to make a determination as to whether to continue with the installation or call the Area Manager c At the end...

Страница 120: ...ual d It is not designed for use in structures with pre existing termite damage e All of the above 3 Which of the following statements are true in respect to the General Instructions Section of the AD...

Страница 121: ...rotectant Termite Barrier a Any off cuts can be incorporated into the barrier system during application or be used during repair applications TRUE FALSE b Any unused material is placed in sealed conta...

Страница 122: ...may impact on your ability to perform tasks as a White Ant Co Installer We request that you complete and sign the form on the rear of this letter and return it to The White Ant Co with your other doc...

Страница 123: ...ised to isocyanates or other chemicals are an asthmatic or get serious chest conditions such as bronchitis it is important that you tell us before you start working with these materials Many solvents...

Страница 124: ...platforms will comply with and be used in accordance with Australian Standard AS6001 Working Platforms for Housing Construction In particular Only one person will be supported in any one bay of a wor...

Страница 125: ...e used according to manufacturers instructions and any lawful instructions by the principal contractor regarding the common plant Any damage or defects with common plant will be reported to the princi...

Страница 126: ...l be done to ensure it is sound and safe Any temporary bracing or temporary propping will not be removed without prior approval from the principal contractor Entry is not to be made to a worksite if a...

Страница 127: ...ety issues not mentioned above or in Work Method Statements be identified a risk assessment will be performed and control measures documented and implemented The White Ant Co will be contacted if any...

Страница 128: ...ms will comply with and be used in accordance with Australian Standard AS6001 Working Platforms for Housing Construction In particular Only one person will be supported in any one bay of a working pla...

Страница 129: ...e used according to manufacturers instructions and any lawful instructions by the principal contractor regarding the common plant Any damage or defects with common plant will be reported to the princi...

Страница 130: ...l be done to ensure it is sound and safe Any temporary bracing or temporary propping will not be removed without prior approval from the principal contractor Entry is not to be made to a worksite if a...

Страница 131: ...ety issues not mentioned above or in Work Method Statements be identified a risk assessment will be performed and control measures documented and implemented The White Ant Co will be contacted if any...

Страница 132: ...TWAC Installation Manual Ver 0118 CodeMark CMA CM40036 Sign and return to The White Ant Co...

Страница 133: ...stry practice to have some procedures documented The White Ant Co has called this document Company Occupational Health and Safety Standards for Termite Barrier System Installers How the Attached Packa...

Страница 134: ...rectification before using b I we will provide our own access using ladders that are rated industrial 120kg which will be Placed on a level base at an angle of between 70 degrees and 80 degrees Exten...

Страница 135: ...ovided with guard railing as our fall protection Before using the scaffold I we will check that it is configured correctly its effectiveness at preventing a person from falling and I we will not alter...

Страница 136: ...cation before using b I we will provide our own access using ladders that are rated industrial 120kg which will be Placed on a level base at an angle of between 70 degrees and 80 degrees Extended at l...

Страница 137: ...ith guard railing as our fall protection Before using the scaffold I we will check that it is configured correctly its effectiveness at preventing a person from falling and I we will not alter or remo...

Страница 138: ...e impact their actions have on others and the state of the environment in which we operate Obligations As an employer we are committed to ensuring that you are not exposed to any type of risk to your...

Страница 139: ...employer 4 use protective equipment if provided and properly instructed on use by us 5 be familiar with emergency evacuation procedures 6 never wilfully misuse or interfere with any thing provided for...

Страница 140: ...their actions have on others and the state of the environment in which we operate Obligations As an employer we are committed to ensuring that you are not exposed to any type of risk to your health an...

Страница 141: ...4 use protective equipment if provided and properly instructed on use by us 5 be familiar with emergency evacuation procedures 6 never wilfully misuse or interfere with any thing provided for workplac...

Страница 142: ...entering the building cavity Additional protection is provided through the use of a termite resistant commercial construction adhesive which fully bonds the system to the structure Protectant ACP Term...

Страница 143: ...g Barriers for Hebel Pg 5 Technical and Training Manual Pg 7 Training Protocol Pg 8 Pre pour Penetrations Pg 10 Hebel Panel Surface Preparation Pg 12 Perimeter Barrier Installation Pg 17 Points to Rem...

Страница 144: ...ucts are A P V M A approved A company that focuses on updating the skills and training of all its employees and associates We supply physical Termite Barriers to many Leading Australian Builders How d...

Страница 145: ...ectant ACP Termite Barrier Waterproofing System for Hebel A four part installation Primer Termite resistant ADULETH sealant Waterproofing undercoat Patented termite resistant cloth Fully bonded to bot...

Страница 146: ...ABSAC and CSIRO refer to The White Ant Co Pty Ltd system for the installation of PVC and the Protectant Polymer Termite Barrier System products respectively to be used in conjunction with the adhesiv...

Страница 147: ...your safety is your responsibility All installations from Penetrations to Perimeter Barriers will only be as good as the preparation carried out dust mortar and concrete slurry will ensure the install...

Страница 148: ...nding of the barrier components Understanding of how and why the barrier is installed Understanding of and training in external waterproofing Competency in the standard installation types Knowledge of...

Страница 149: ...ve tape from caps or pipes Take care when removing caps as the drainage pipe work may be under pressure Installation Push the flange in a single movement to the required position at mid slab height Ap...

Страница 150: ...ace restrictions it may not be possible to fit rigid Penetration Flanges If it is necessary use Protectant Termite Barrier and zip ties The Protectant Termite Barrier should be firm and neatly trimmed...

Страница 151: ...nel Surface Preparation Clean the slab edge and Hebel Panel of dirt debris oil dust etc and remove the loose particles of the Hebel Panel with a wire brush Once done use banister brush or blower to cl...

Страница 152: ...ean and dry surfaces for better adhesion with a brush or spray bottle to the height of the V joint floor level Concrete must be allowed to cure for 28 days prior to the application of Protek WPU As th...

Страница 153: ...ion Run a line across the Hebel Panel at finish floor height Apply a 20mm bead of ADULETH Termiticide on the join of the Hebel Panel and rebate Then using a trowel or gloved fingers smooth out the bea...

Страница 154: ...13 Protek WPU cannot span gaps for dynamic cracks therefore any imperfections in the base of the Hebel Panel are to be repaired by filling them with ADULETH Termiticide Vertical expansion joints are...

Страница 155: ...on manual V 5 May 2018 Page 14 Apply Protek WPU with a brush as per the label to a minimum thickness of 1mm to a height of 180mm or internal floor height Ensuring to get into all cracks and crevices f...

Страница 156: ...l Panel installation manual V 5 May 2018 Page 15 Once Protek WPU has dried spray panel with 3M 90 High Strength spray adhesive Making an even coat to top of termite resistant cloth height finished flo...

Страница 157: ...ACP Hebel Panel installation manual V 5 May 2018 Page 16 Once applied press cloth across panel ensuring an even coverage...

Страница 158: ...installation is to require additional work in the immediate future ensure you notify a supervisor and inform the builder that this work is required to ensure a complete barrier that does not require...

Страница 159: ...and or a lack of awareness of site specific hazards Be aware of builder specific requirements prior to commencing work Regional area managers licensees and supervisors Prior to commencing work on the...

Страница 160: ...h hands prior to eating drinking or smoking Installer supervisor Prior to commencing work on the site and at job completion Site specific PPE requirements Expulsion from the site loss of income Site s...

Страница 161: ...ift or stair well Breathing difficulties headache Breathing apparatus may be required Do not commence without clearance from Technical Manager Wall Sheeting to be installed to front side of walls do n...

Страница 162: ...t capping or wall shielding Fall from height No work to be carried out unless from a correctly installed working platform builder to supply Installer supervisor Assess common equipment prior to commen...

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Страница 167: ...SLIDING DOOR 270mm the Hebel Panel may be installed where 270mm This should be masonary brick or concrete build out in line with Hebel external wall panels or Hebel Paneling...

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Страница 182: ...1 100 706 009 QBCC 1014982 PRIMER WATERPROOF PROTECTANT TERMITE BARRIER RENDER Minimum 20mm from top edge of rebate to face of panel 150mm 90mm minimum 180mm maximum 75mm minimum V Groove above FGL 20...

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