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OPERATION

MAINTENANCE

MANUAL

Cat. No. MAN205-0458001EN Rev E

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Tuttnauer Europe b.v., Hoeksteen 11, 4815 PR, Breda, P.O. Box 7191, 4800 GD Breda, Netherlands.

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+31/76-5423510,

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Fax: +31/76-5423540

Model 3870 HSG-D

Содержание 3870 HSG-D

Страница 1: ...OPERATION MAINTENANCE MANUAL Cat No MAN205 0458001EN Rev E Tuttnauer Europe b v Hoeksteen 11 4815 PR Breda P O Box 7191 4800 GD Breda Netherlands 31 76 5423510 Fax 31 76 5423540 Model 3870 HSG D...

Страница 2: ......

Страница 3: ...and Functions of the Front Panel Keyboard 19 3 2 Displayed Error Messages Symbols 21 3 3 Displayed operational messages Symbols 22 4 STERILIZATION PROGRAMS 23 4 1 Program 1 Unwrapped instruments 24 4...

Страница 4: ...4 8 5 Selecting the program 44 8 6 Closing the door 45 8 7 Starting cycle 46 8 8 Unloading 47 8 9 Stopping the process and cancelling the ERROR message 47 8 10 Start Cycle by Clock mode 48 9 SERVICE A...

Страница 5: ...Page 3 of 56 Pages TABLE OF CONTENT Cont DRAWINGS PAGE NO FRONT VIEW 16 REAR VIEW 17...

Страница 6: ...nce to be performed according to instructions in paragraph 9 1 Preventive and Scheduled Maintenance Our obligation is limited to replacing the instrument or parts after our examination if within one y...

Страница 7: ...rrect and efficient function of the device We enclose a log booklet that includes maintenance recommendations with every device The daily B D test and the weekly spore test is part of the preventive m...

Страница 8: ...n 16 Examine the condition of assemblies on a regular basis Make sure there are no leaks breaks blockages whistles or strange noises 17 It is required to conduct maintenance operations as instructed 1...

Страница 9: ...e care of it in order to obtain optimum results and a trouble free operation After reading this manual operating the autoclave will be an easy job However since the instrument is built using high tech...

Страница 10: ...it Only technical personnel having proper qualifications holding technical documentation and adequate test instrumentation are authorized to undertake repair or service 2 2 Operating Conditions Only a...

Страница 11: ...th background noise of 60 dBa 2 The total heat per hour transmitted by the autoclave is 300 W h for all models 2 5 Directives and Standards Every autoclave meets the provisions of the following Direct...

Страница 12: ...ngth 166 9 cm Max Allowable Working pressure MAWP 2 8Bar Overall weight 340Kg Floor loading requirements According to the Overall weight and floor requirements Max load 30 kg solid load or 10 kg texti...

Страница 13: ...Page 11 of 56 Pages OVERALL DIMENSIONS...

Страница 14: ...installation This switch or circuit breaker shall be in close proximity to the equipment within easy reach of the operator and marked as the disconnecting device for the equipment The electrical net...

Страница 15: ...Meaning Part Number Location Caution Consult accompanying documents LAB048 0024 Near the cut off a5 Caution Hot steam LAB048 0058 Near the safety valve Protective earth Ground LAB048 0020 Near the on...

Страница 16: ...Page 14 of 56 Pages Stickers map ON OFF...

Страница 17: ...on cadmium lead 0 1 mg l 0 1 mg l Chloride Cl 2 mg l 0 1 mg l Phosphate P2O5 0 5 mg l 0 1 mg l Conductivity at 25 C 5 s cm 3 s cm pH value degree of acidity 5 to 7 5 5 to 7 Hardness ions of alkaline e...

Страница 18: ...Chamber pressure gauge 7 Left service door latch 2 Control panel display 8 USB socket 3 Control panel keypad 9 Printer 4 Printer compartment door 10 RJ45 socket 5 Generator pressure gauge 11 On Off Sw...

Страница 19: ...y Valve 4 Mineral Free Water Overflow 11 Chamber Strainer 5 WS configuration only Manual water fill inlet 12 Mineral Free Water Inlet 6 Mechanic water level indicator 13 WS configuration only Glass tu...

Страница 20: ...Page 18 of 56 Pages 3 CONTROL PANEL No Description 1 Display 2 Keypad Up Button 3 Keypad Start Stop Button 4 Keypad Down Button 5 Printer 3 5 1 2 4...

Страница 21: ...Display screen The display is a LCD panel used to display the current status of the autoclave while using Operational Messages and Error Messages Chamber temperature System status Name of stage Error...

Страница 22: ...operator to browse through the cycles In the directories available o When the cursor is blinking on a number the DOWN key decreases its value o When the cursor is blinking on a word the DOWN key enabl...

Страница 23: ...cycle information for subsequent consideration 3 2 Displayed Error Messages Symbols The failures are divided into two categories a Failure that occur before completing the sterilization stage which in...

Страница 24: ...ribed in this manual to change the time or to cancel this option This symbol is displayed when the temperature in the jacket did not reach the preset value Wait until the temperature in the jacket rea...

Страница 25: ...C 273 F 7 30 4 Unwrapped delicate instruments 121 C 250 F 20 0 5 Wrapped delicate instruments 121 C 250 F 20 20 Test Programs Temp Sterilization time minutes Dry time minutes Test Description 1 Leak t...

Страница 26: ...rformed Heating stage steam is inserted into the chamber until the sterilization temperature is reached Sterilization stage temperature and pressure are maintained constant at the pre set level for th...

Страница 27: ...he operator Operations sequence Air removal stage vacuum pulses are performed Heating stage steam is inserted into the chamber until the sterilization temperature is reached Sterilization stage temper...

Страница 28: ...perator Operations Sequence Air removal stage vacuum pulses are performed Heating stage steam is inserted into the chamber until the sterilization temperature is reached Sterilization stage temperatur...

Страница 29: ...emoval stage vacuum pulses are performed Heating stage steam is inserted into the chamber until the sterilization temperature is reached Sterilization stage temperature and pressure are maintained con...

Страница 30: ...ator Operations sequence Air removal stage vacuum pulses are performed Heating stage steam is inserted into the chamber until the sterilization temperature is reached Sterilization stage temperature a...

Страница 31: ...the end of the test the printer records the results The pressure at the end of the test is referred to as P3 Operations Sequence Vacuum is produced into the chamber down to 17kPa The vacuum pump stop...

Страница 32: ...E PRESSURE kPa Ambient Pressure P3 P1 17 kPa P1 lowest pressure level which is equal to or lower than the level set for the cycle during the air removal and steam penetration stage p2 pressure after a...

Страница 33: ...mber until the sterilization temperature is reached Sterilization phase temperature and pressure are maintained constant at the pre set level 134 C for sterilization time 3 5 minutes Fast exhaust stag...

Страница 34: ...System Ready 2 Starting 3 Pulse L 4 Pulse H 5 Keep Heat 6 Heat 7 Sterilization 8 Exhaust 9 Drying option 10 Ending 11 Cycle Ended successfully cycle Note Jacket line is configuration dependant Displa...

Страница 35: ...scenarios 5 2 1 Canceled by user after complete sterilization stage The cycle ended successfully the reason for aborted cycle is displayed 5 2 2 Door is open after sterilization stage has finished The...

Страница 36: ...before complete sterilization stage When Cycle Failed appears on the screen the user shall press START STOP key in order to delete the Cycle Failed message An example for all displayed warnings accor...

Страница 37: ...oclave starts performing the sequence of operations of the cycle The measured values of temperature and pressure are printed at fixed time intervals according to the phase of the process as shown in t...

Страница 38: ...16 3 180 9 The time temperature and pressure during heating K 00 13 04 107 0 162 9 The time temperature and pressure during Keep Heat K 00 12 22 115 1 200 4 The time temperature and pressure during Ke...

Страница 39: ...l stage Pulse L Pulse H D Drying stage H Heating stage CLK 1 Real Time Clock S Sterilization stage CLK 2 Software clock E Exhaust stage 6 2 Printer Handling 6 2 1 Maintenance Wipe off the soiling on t...

Страница 40: ...your hand 3 Place the paper roll making sure it unrolls in the proper direction as shown see Fig 3 2 4 Take out the paper and re close the cover as shown see Fig 3 3 the printer cover is locked 5 Tea...

Страница 41: ...er in a place of extreme humidity or any place where it can possibly be splashed by any liquids If any liquids get into the printer it could lead to fire electric shock or other serious accidents Neve...

Страница 42: ...previous cycle 2 Immediately after use clean instruments thoroughly to dispose of any residue 3 It is recommended to wash instruments with an ultrasonic cleaner using detergent and mineral free water...

Страница 43: ...daries of the tray so that they do not touch the chamber walls 17 The operator may use racks to allow for adequate separation of packaged instruments 18 Allow a distance of approximately 2 5 cm 1 betw...

Страница 44: ...d items packed in flexible packaging materials on edge with paper to laminate or flat with the paper surface downwards Note The manufacturer s recommendations shall be observed concerning the steriliz...

Страница 45: ...the water supply network 8 2 Turning on the autoclave To start the system turn on the main switch 1 located under the printer cover The door is equipped with an electrical cylinder This electrical cyl...

Страница 46: ...s in sec 9 PREPARATION BEFORE STERILIZATION 8 5 Selecting the program 1 Select the program Pressing the UP key selects the next program Pressing the DOWN key selects the previous program 2 Make sure V...

Страница 47: ...llow the next steps When the door is open the screen below will be displayed In order to close the door push the door to the wall of the autoclave chamber for at least 5 seconds as shown in the pictur...

Страница 48: ...ntinuously and printed every minute at STE stage and every 5 minutes at the other stages The phase in progress is displayed at the right side of the upper line as WATER HEAT STER EXH and DRY If the op...

Страница 49: ...r heat resistant gloves or use the tray handle to remove the load from the autoclave On completion of the cycle the load shall be visual inspected to ascertain that the load is dry and that the colour...

Страница 50: ...tion ensure that the electrical cord is disconnected and that there is no pressure in the autoclave 9 1 1 Daily Clean door gasket with a soft cloth The gasket should be clean and smooth 9 1 2 Weekly 1...

Страница 51: ...duced according to experience 6 Once every six months clean the fan grid from the inside outward with a vacuum cleaner 9 1 4 Periodical Tests 1 Once every month activate the safety valve see para 9 4...

Страница 52: ...nth Attention Use protective gloves in order to prevent hot steam burns to hands 9 3 1 PED approved type safety valve 1 For the autoclave safety valve operate the sterilization cycle for the generator...

Страница 53: ...amber 3 Operate the safety valve by pulling the ring of the safety valve using a tool i e screwdriver hook etc and lift the safety valve ring for 2 seconds Be careful not to burn your hands 4 Press th...

Страница 54: ...oor 2 Remove the filter cover 2 by turning the cover counterclockwise until it is released 3 Remove the filter 3 from the filter cover by pulling the filter apart from the filter cover 4 Cut the tie w...

Страница 55: ...c 8 2 Printer handling 1 Install the paper roll in the right way Only one side of the paper is printable see sec 8 2 Printer handling The printer does not print 1 No paper is inserted in the printer s...

Страница 56: ...ician Door is open During the cycle is displayed The door is open During the cycle Close the door to perform a new cycle Canceled By User is displayed The START STOP key is pressed and cycle aborted W...

Страница 57: ...Page 55 of 56 Pages POUCH RACK TRH387 0006 TRAY TRAY HOLDER TRH387 0001 TRAY CAT NO Big TRY387 0001 Small TRY387 0003...

Страница 58: ...Strainer element 400 FIL175 0027 Cap for strainer GAS082 0008 Teflon gasket 4mm 12 ACSSESORIES LIST PART NUMBER Description ACS215 0008 Pouch rack available upon request THE002 0052 Printer paper TRY3...

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