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T A B L E O F C O N T E N T S

( C o n t i n u e d )

PARAGRAPH

PAGE NO.

MAINTENANCE INSTRUCTIONS................................................................... 40

9.1

Preventive and Scheduled Maintenance ................................................. 40

9.2

Replacing the Air Filter (Models EA, EKA) ........................................... 41

9.3

Draining the Reservoir............................................................................. 42

9.4

Cleaning the Air Jet ................................................................................. 43

9.5

Replacing the Door Gasket ...................................................................... 44

9.6

Checking the Safety Valve........................................................................ 45

9.7

Replacing the Fuse................................................................................... 46

9.8

Cleaning Water Outlet Strainer ............................................................... 47

9.9

Cleaning Tabletop Autoclaves with Chamber Brite ™ .......................... 48

9.10

Water Sensor Cleaning ............................................................................ 50

TROUBLESHOOTING FOR THE OPERATOR .............................................. 51

Содержание 1730E

Страница 1: ...OPERATION MAINTENANCE MANUAL Electronic Tabletop Autoclaves Models 1730 2340 2540 3140 3850 3870 E EK EA EKA...

Страница 2: ......

Страница 3: ...tor Light Description 17 3 2 Description and Functions of the Control Panel Keyboard 18 3 3 Description of the Display Panel 20 3 4 Description of Displayed Messages and Safety Measures 20 4 STERILIZA...

Страница 4: ...acing the Air Filter Models EA EKA 41 9 3 Draining the Reservoir 42 9 4 Cleaning the Air Jet 43 9 5 Replacing the Door Gasket 44 9 6 Checking the Safety Valve 45 9 7 Replacing the Fuse 46 9 8 Cleaning...

Страница 5: ...3 T A B L E O F C O N T E N T S C o n t i n u e d DRAWINGS PAGE NO Front View 13 Rear View 14 Front Panel Keyboard Old Type Gray 15 Front Panel Keyboard New Type Blue 16...

Страница 6: ...l new autoclaves for a period of two full years covering both parts and labor This two year warranty covers defects in materials and workmanship on every part in the autoclave except door gaskets and...

Страница 7: ...have any questions or there are any difficulties with this instrument and the solution is not covered in this manual please contact your dealer or Tuttnauer USA Co Do not attempt to service this instr...

Страница 8: ...e safety of personnel and reliable operation with a minimum of shutdown time On all models except 1730 a printer is an optional addition to the autoclave The printer prints the preset and actual param...

Страница 9: ...SPOSED IN PUBLIC SEWAGE 2 5 Utilities Utilities Unit Value V A 1ph 120V 16A 50 60 Hz Power supply as appropriate V A 1ph 230V 16A 50 60 Hz Attention The electrical net must be protected with a current...

Страница 10: ...ection by enclosure IP31 AUTOCLAVE TYPE E EA EK EKA DESCRIPTION 120V 230V 120V 230V 120V 230V 120V 230V 1730 Circuit breaker A 15 10 15 10 Air pump fuse A Water pump fuse A 2340 2540 Circuit breaker A...

Страница 11: ...55 25 8 755 29 7 815 32 0 815 32 0 F 234 9 2 299 11 8 299 11 8 371 14 6 451 17 8 451 17 8 F1 339 13 4 422 16 6 422 16 6 488 19 2 562 22 1 562 22 1 G 50 2 0 50 2 0 50 2 0 50 2 0 50 2 0 50 2 0 Distance...

Страница 12: ...40 8 x 2 5 cm 10 1 x 16 1 x 1 19 8 x 40 8 x 2 2 cm 7 8 x 16 1 x 1 28 x 50 x 2 5 cm 11 x 20 x 1 35 x 50 x 2 5cm 14 x 20 x 1 28 x 67 x 2 5cm 11 x 26 x 1 35 x 67 x 2 5 14 x 26 x 1 Volume of Mineral Free...

Страница 13: ...Tabletop steam sterilizers 3 UL61010 1 Safety for Electrical Equipment for Measurement Control and Laboratory Use General Requirements 4 UL61010 2 041 Particular Safety for Autoclaves 2 11 2 Quality...

Страница 14: ...Lead 0 05 mg kg Rest of metals except iron cadmium lead 0 1 mg kg Chloride Cl 0 1 mg kg Phosphate P2O5 0 1 mg kg Conductivity at 20 C 3 s cm pH value degree of acidity 5 to 7 Appearance Colourless cl...

Страница 15: ...r 6 Water reservoir cover 7 Water reservoir assembly 8 Safety valve 9 Air relief valve 10 Pressure gauge 11 Validation port cover 12 Main switch 13 Printer 14 Front panel key board 15 Completion to pa...

Страница 16: ...14 REAR VIEW EA EKA only Cut Out Thermostat Reset button...

Страница 17: ...15 3 KEYBOARD Keys and Display FRONT PANEL KEYBOARD OLD TYPE GRAY Note See section 3 2 for a description of the Keyboard buttons...

Страница 18: ...16 FRONT PANEL KEYBOARD NEW TYPE BLUE Note See section 3 2 for a description of the Keyboard buttons...

Страница 19: ...H The system is in the Exhaust stage DRY The system is in the Dry stage FAIL Shows the system has failed as a result of either a malfunction or the STOP key was pressed A message is displayed on the s...

Страница 20: ...4 C Note In no case should the temperature be set higher than 274 F 134 C 6 STE TIME Pressing this key places the marker under the sterilization time displayed on the display To raise or lower the pro...

Страница 21: ...ve LED indicator lights up On completion of the sterilization program the Exhaust stage will automatically begin at the end of which a Drying stage if previously programmed will initiate The respectiv...

Страница 22: ...ey and the drying time for the selected program will be displayed above the DRY TIME key If the program is aborted as a result of parameters exceeding the controlled limits high low pressure or temper...

Страница 23: ...the chamber with water if unsuccessful the cycle is aborted and the message LOW WATER is displayed Message is displayed if during a normal heat up stage the system determines that there is insufficie...

Страница 24: ...If a power failure occurred during the running of a cycle when power resumes a POWER DN message is displayed for several seconds if a printer is installed it will print POWER DN In addition the system...

Страница 25: ...the manufacturer recommends autoclaving at temperatures between 250 F and 274 F 121 C and 134 C no preset drying stage required Nominal parameters default settings Sterilization temperature 273 F 134...

Страница 26: ...Heating by actuation of electrical heaters until the sterilization temperature is reached Sterilization temperature is maintained constant for the preset sterilization time Fast exhaust steam is exha...

Страница 27: ...stopped and steam is let out of the chamber at a slow rate until the temperature decreases to 185 F 85 C No drying is allowed 4 4 PROGRAM 4 Accessory Dry Only The purpose of the accessory drying progr...

Страница 28: ...e of cycle start Selected program and parameters Sterilization pressure Sterilization temperature Sterilization time Cycle identification When the sterilization cycle begins the printer starts printin...

Страница 29: ...ature and pressure during sterilization S12 273 F 31P The time temperature and pressure during sterilization H08 231 F 10P The time temperature and pressure during heating H04 137 F 00P The time tempe...

Страница 30: ...aper cutter the slot in the front panel and reassemble the front panel on the unit The paper roll is set inside the unit and the printer is ready for use NOTE If the paper is not pulled in by the roll...

Страница 31: ...leakage relay GFI outlet or circuit breaker in the electrical circuit to which the autoclave is connected This relay disconnects all the poles of the electrical power line in case of accidental contac...

Страница 32: ...er is level and sturdy 3 Make sure all the feet are on the autoclave and none have been lost Make sure the feet are free to move in and out 2 Position the autoclave on the counter Fill the reservoir w...

Страница 33: ...fill the chamber with the DOOR open Water will overflow out of the chamber Warning If it becomes necessary to RESET the software program it will be essential to repeat all steps listed above This wil...

Страница 34: ...orrectly follow the adjustment procedure above Warning If it becomes necessary to RESET the software program it will be essential to repeat all steps listed above This will ensure that the correct amo...

Страница 35: ...al inspection made to ascertain that the load is dry and that sterilizing indicators have made the required color change 6 5 Filling the Water Reservoir Remove the water reservoir cover Pour distilled...

Страница 36: ...ments that have been ultrasonically cleaned 5 Be sure that instruments of dissimilar metals stainless steel carbon steel etc are separated Carbon steel instruments should be bagged or placed on autocl...

Страница 37: ...on and promote drying such as autoclave bag autoclave paper or muslin towels 18 Do not stack pouches It is recommended that a pouch rack such as the Tuttnauer POUCH RACK be used to insure proper steam...

Страница 38: ...ication that the instruments were rinsed in tap water with a high content of minerals These minerals when exposed to high temperature and steam will accelerate the oxidation of the metal One suggestio...

Страница 39: ...door bolt until hand tight Do not overtighten the bolt as this may result in damage to the gasket Should the autoclave fail to reach the sterilizing temperature pressure always check first that the d...

Страница 40: ...outlet valve is opened to prevent formation of a vacuum In the event of a program failure the exhaust valve is opened to release pressure from the chamber and a continuous buzz will sound for 5 second...

Страница 41: ...39 MAINTENANCE INSTRUCTIONS...

Страница 42: ...dirt off the sides of the sensor is more important that the tip see sec 9 10 3 Once per week clean and descale the chamber copper tubes and the reservoir using Chamber Brite see sec 9 9 4 Take out th...

Страница 43: ...wall of the autoclave enclosure this is to allow easy access for replacing it see picture below To replace the filter proceed as follows 1 Remove the filter cover 2 by turning the cover counterclockwi...

Страница 44: ...water reservoir 1 Connect the silicone hose supplied with the autoclave to drain into a bucket 2 Turn drain valve counterclockwise to the open position 3 Fully drain the reservoir 4 With a quart of t...

Страница 45: ...e air jet consists of a small orifice with a clean out wire inserted in it wire is permanently installed and will not come out It is required that the air jet be cleaned once per week or more often if...

Страница 46: ...ull off the gasket from the door groove Install the new gasket as described in drawings 1 2 and 3 above Caution This gasket is designed with a trapezoidal cross section The gasket should be placed wit...

Страница 47: ...30 psi 260 kpa to build up in the chamber 3 Turn the unit off 4 Remove water reservoir cover Caution This next step will expose you to HOT STEAM Caution To avoid being burned by hot steam do not place...

Страница 48: ...turning it counterclockwise turn and pull it out Insert a new fuse into the holder and turn the cover clockwise until locked Make sure that the correct fuse is installed 1 Water Pump Fuse 1 25 amps 2...

Страница 49: ...on the exhaust line during and shortly after operation Touching the hot strainer s cap may cause severe injuries 2 If maintenance operation is performed while strainer cap is hot use heat resistant g...

Страница 50: ...once per week Caution NEVER use bleach steel wool a steel brush or anything abrasive to scrub or clean the Chamber Cleaning Procedure 1 Important all steps in this procedure must be completed without...

Страница 51: ...of children Contains mildly acidic ingredients Avoid contact with the skin eyes or clothing Wash hands well after touching the powder in the case of eye contact flush with continuous running water for...

Страница 52: ...el in the chamber is properly reported to the microprocessor all during the cycle The water sensor is located in the rear of the chamber It is easily cleaned using a damp cloth or sponge you may use a...

Страница 53: ...ssary see sec 9 5 Replacing the Door Gasket 3 3 Check the leveling of the machine see sec 6 Installation 4 1 Clean the water level electrode inside the vessel see sec 9 10 4 2 Check that the door is f...

Страница 54: ...e electronics Contact your dealer to solve the problem If the printer does not print the test printout there is a problem with the printer Contact your dealer to solve the problem 10 1 Make sure the f...

Страница 55: ...er may be clogged see sec 9 8 16 4 The HEPA filter may be clogged see sec 9 2 17 1 Water sensor may be dirty see sec 9 10 17 2 Wall outlet voltage may be too high 17 3 Items may be touching the walls...

Страница 56: ...he bottom of the reservoir blocking the pickup tube 23 3 Clean the water sensor see sec 9 10 23 4 Try filling the machine manually using the Manual Inlet key see sec 3 24 1 Use Chamber Brite to clean...

Страница 57: ...ty machines may require two cleanings see sec 9 9 25 1 Remove the trays and rack and clean as per instructions in sec 9 1 2 Problem 24 Chamber very dirty 25 Trays and rack very dirty If the problem pe...

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