TURFCO WIDESPIN 1530TM Скачать руководство пользователя

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85812

All speciﬁcations, information, illustrations or photos in this manual are

based on the latest information at the time of printing. The right is reserved to make changes without notice.

Table of Contents

Speciﬁcations .................................................................................................................................3

Registered Trademarks and Patents ..............................................................................................3

Product Records .............................................................................................................................4

How To Obtain Parts and Service ...................................................................................................4

Truck and Mounting Kit Requirements

Truck Requirements ...............................................................................................................5

WideSpin 1530 TM Mounting Kit Requirements .....................................................................5

Top Dresser and the Truck .....................................................................................................5

Removing the WideSpin 1530 TM from the Truck ..................................................................5

Recognizing Safety Warnings and General Safety Practices .........................................................6

Description -

WideSpin 1530 TM Broadcast Top Dresser ...........................................................................8

Intended Use and Function ....................................................................................................8

Description of the WideSpin 1530 TM Lightspread and Heavyspread Settings .....................8

Location and Description of the WideSpin 1530 TM Major Components ...............................8

Location and Description of the Operator Position ............................................................... 11

Location and Description of the Operator Controls .............................................................. 11

Operation -

WideSpin 1530 TM Operator Position ..................................................................................12

WideSpin 1530 TM Top Dresser Operating Speeds .............................................................12

WideSpin 1530 TM Maximum Angle of Operation ................................................................12

Loading of Hopper ................................................................................................................12

Pre-Operation Check List .....................................................................................................13

Hand Held Spinner and Conveyor Belt ON/OFF Switch ......................................................13

Setting Controls For Lightspread or Heavyspread Operations .............................................14

Setting of WideSpin 1530 TM Metering Gate ...................................................................14

Setting of WideSpin 1530 TM Spinner Hydraulic Speed Control .....................................14

Setting of Heavyspread Diverter ......................................................................................14

Adjusting Spinner Wheel Vanes .......................................................................................16

Setting of WideSpin 1530 TM Conveyor Speed Control ..................................................16

Top Dressing Operation ........................................................................................................16

WideSpin 1530 TM Top Dresser Shutdown ..........................................................................17

Operator Daily Inspection .............................................................................................................18

Troubleshooting Table ..................................................................................................................18

Storage .........................................................................................................................................19

Operator Level Service and Adjustment -

Hydraulic Fluid ......................................................................................................................19

Cleaning ...............................................................................................................................19

Inspection .............................................................................................................................19

European Lubricant, Fuel, and Parts Disposal Numbers .....................................................19

Decals .........................................................................................................................................20

Service Level Maintenance

Lubrication ............................................................................................................................22

Inspection Panel ...................................................................................................................22

Conveyor Belt Care, Conveyor Belt Scraper ........................................................................22

Conveyor Belt Tension Adjustment .......................................................................................22

Conveyor Belt Tracking and Centering Adjustments ............................................................23

Hydraulic System ..................................................................................................................24

Electrical System ..................................................................................................................28

Adjustment of Spinner Vanes ...............................................................................................31

Removing Spinner Assembly ................................................................................................32

Conveyor Belt Replacement .................................................................................................33

Parts Lists .....................................................................................................................................34

Optional Trench Filling Attachment - Product Number 86150 Parts List ......................................54

TABLE OF CONTENTS

Содержание WIDESPIN 1530TM

Страница 1: ...ber 668469 DANGER IF INCORRECTLY USED THIS MACHINE CAN CAUSE SEVERE INJURY THOSE WHO USE AND MAINTAIN THIS MACHINE SHOULD BE TRAINED IN ITS PROPER USE WARNED OF ITS DANGERS AND SHOULD READ THE ENTIRE...

Страница 2: ...ting Speeds 12 WideSpin 1530 TM Maximum Angle of Operation 12 Loading of Hopper 12 Pre Operation Check List 13 Hand Held Spinner and Conveyor Belt ON OFF Switch 13 Setting Controls For Lightspread or...

Страница 3: ...ngth 1 96 Meter 77 25 Inches Hopper Capacity 0 54 Cubic Meter 816 5 Kg 19 Cubic Feet 1 800 Pounds Minimum Maximum Spread Width 3 04 Meter to 9 14 Meter 10 to 30 Feet Operator Controls Hand Held Spinne...

Страница 4: ...rchase genuineTURFCOreplacementpartsfromanauthorized TURFCO dealer Replacement parts from other sourcesmaydamagetheWideSpin1530TMBroadcast Top Dresser and or create a safety hazard Always refer repair...

Страница 5: ...he operator must be aware of the extra weight placed on the truck when combined with the top dresser The extra weight will effect the handling balance and braking performance of the truck TO AVOID SER...

Страница 6: ...uipment Watch for rotary mowers edgers brush and string trimmers Rotary mowers can throw debris at speeds up to 200 mph 320 Km h Hearing If the noise level of the equipment is too loud consider the us...

Страница 7: ...lectric starting system Do not strike the ywheel with a hammer or any hard object This may cause the ywheel to shatter in operation Pull the starter cord slowly until resistance is felt Then pull the...

Страница 8: ...al Do Not Use With Non Organic Top Dressing Material Do Not Use With Rocks Do Not Allow Anyone To Stand Behind the 1530 TM When the Spinners Are Operating Description Do Not Allow Riders On or In the...

Страница 9: ...ng problems Spinner Assembly The spinner assembly I broadcasts the ow of top dressing material being discharged from the conveyor belt The spinner assembly is equipped with a spread diverter to contro...

Страница 10: ...in the WideSpin 1530 TM hydraulic system A 15 AMP fuse is located in a holder on the positive power connection of the harness LOCATION AND DESCRIPTION OF THE WIDESPIN 1530 TM OPERATOR POSITION Operat...

Страница 11: ...he decal are for visual reference only they do not represent any measured tilt angle The locking handle will keep the spinner assembly locked into position During Heavyspread operations the spinner as...

Страница 12: ...on of top dressing material The trucks engine speed must be maintained to ensure a constant and even supply of hydraulic power Choose a gear and throttle governor setting that will give a maximum grou...

Страница 13: ...ly Check Power supply harness is plugged into the 1530 TM and is properly attached to the trucks battery Check All guards and de ectors are in place Check All hardware on the mounting brackets Hardwar...

Страница 14: ...will have better results than decreasing the speed of the conveyor belt Setting WIDESPIN 1530 TM Spinner Hydraulic Speed Control The speed control varies the speed of the spinner wheels Increasing the...

Страница 15: ...GATE STOP PIN OUT ADJUST METERING GATE WITHIN HEAVYSPREAD RANGE SET SPINNER SPEED CONTROL TO 3 OR LESS LIGHTSPREAD HEAVYSPREAD SPINNER WHEELS AS VIEWED FROM TOP LIGHT HEAVY LEFT RIGHT LEFT RIGHT LIGHT...

Страница 16: ...ft vanes are a mirror image of each other See Figure 6 for the location and direction of adjustment for each individual vane Setting WIDESPIN 1530 Conveyor Belt Speed Control Turning the control knob...

Страница 17: ...s TO AVOID SERIOUS INJURY To Avoid Damage to the WideSpin 1530 TM Top Dresser and the Truck Do Not Operate the Top Dresser On Side Slopes Over 15 Degrees or Up and Down Slopes Over 15 Degrees Do not o...

Страница 18: ...f the hopper for tools shovels rakes rocks or debris remaining from earlier use Troubleshooting Table PROBLEM POSSIBLE CAUSE Poor Spreading Results Trucks Engine RPM Speed Too Slow To Provide Hydrauli...

Страница 19: ...e adjustments or repairs to quali ed service personnel HYDRAULIC FLUID The hydraulic uid in the WideSpin 1530TM top dresser is supplied by the truck When re lling the truck check the type of uid used...

Страница 20: ...ANDS TO CHECK FOR HYDRAULIC LEAKS WEAR EYE PROTECTION WARNING 15 MAX A B C D E CE CE CE DOMESTIC DOMESTIC DOMESTIC DOMESTIC AND CE DOMESTIC AND CE F DOMESTIC AND CE G 415 mm 16 3 DOMESTIC AND CE 0 54...

Страница 21: ...ON OFF DECAL N SPINNER ASSEMBLY HYDRAULIC HOSE ROUTING DECAL O SPINNER SPEED CONTROL DECAL P LIGHTSPREAD HEAVYSPREAD INSTRUCTION DECAL Q DIVERTER HEIGHT SETTING DECAL R SPINNER ASSEMBLY TILT ANGLE DE...

Страница 22: ...and clean any buildup of top dressing material from the inside surfaces of the conveyor belt To prolong the life of the conveyor belt store the WideSpin 1530 TM with the hopper empty belt cleaned and...

Страница 23: ...conveyor belt to slightly move from side to side when the hopper is loaded Check tracking and make small adjustments if needed Both ends of the rear roller should be visible when the conveyor belt is...

Страница 24: ...only TO AVOID CONTAMINATION OR DAMAGE TO THE TRUCKS HYDRAULIC SYSTEM Properly Identify the Type of Hydraulic Fluid Being Used Before Re lling the Trucks Reservoir The trucks hydraulic system provides...

Страница 25: ...alve that routes excess pressure back to the truck through the Pressure Out hose The relief valve does not have any user serviceable parts If the valve is malfunctioning it will need replacement CONVE...

Страница 26: ...raulic power to the motor is controlled at the manifold valve block by solenoid S2 The speed of the motor is controlled by the conveyor belt speed control FC in the manifold valve block The motor rota...

Страница 27: ...manifold valve block and one on the opposite end of the hose connected to port CF on the spinner speed control valve Spinner Speed Control set too low Trucks throttle and or governor set too low to p...

Страница 28: ...use in the WideSpin 1530 TM red power supply connection wire Proper fuse is a 15 AMP type AGC 15 TO AVOID SERIOUS INJURY And To Avoid Damage To The Electrical Components DISCONNECT THE POWER SUPPLY CO...

Страница 29: ...bottom of the switch are numbered for identi cation Verify that the power supply connection is unplugged before opening the switch box Never disassemble the switch box with electrical power present at...

Страница 30: ...spinner assembly to test for voltage at solenoids S1 and S2 During operation when the solenoids are activated they close the valves allowing hydraulic ow to power the hydraulic motors No electrical po...

Страница 31: ...d of the slot on the vane and retightening the screw NOTE Because the right and left hand spinner wheels rotate in opposite direction the right and left hand vanes are a mirror image of each other See...

Страница 32: ...the spinner assembly to the WideSpin 1530 TM frame Step 5 Lift the spinner assembly up and remove from the rear member of the WideSpin 1530 TM frame Use caution not to bend or damage the small hopper...

Страница 33: ...ONVEYOR BELT Step 9 The conveyor belt is directional and must be inserted in the proper direction to ensure that the splice does not catch on other components Identify the difference in the belt ends...

Страница 34: ...g Components 8 2 1 4 5 6 7 3 ITEM 31 MANUAL ASSEMBLY AND INSTALLATION ITEM 32 MANUAL OPERATOR AND PARTS LISTS 9 19 20 PRESSURE OUT PRESSURE IN 12 5 6 12 4 7 26 27 13 14 15 22 28 21 18 16 17 17 23 22 1...

Страница 35: ...GC 15A 1 16 662198 Shield Dirt 1 17 662596 Seal 1 2 Thick x 1 Wide Order By Foot ft 18 661619 Screw Hex Head 1 4 20 x 5 8 Whizlock 8 19 668036 Hose Assembly Hydraulic Pressure Out Return Includes Hose...

Страница 36: ...36 PARTS LISTS 85812 Hopper Lifting Bracket and Metering Gate Assembly PL85812 04 8 12 13 8 8 5 8 7 11 14 4 7 7 7 2 9 10 7 11 5 8 3 8 6 1 14 14 14...

Страница 37: ...4 20 x 3 4 Whizlock 2 10 499410 Nut Clip 1 4 20 Tinnerman 4 11 661610 Retainer Seal Strip 2 12 662885 Tube Manual 1 13 662901 Clamp Manual Tube 2 14 665897 Hook Chain Lifting 1 15 662797 Bracket Mete...

Страница 38: ...38 PARTS LISTS 85812 Conveyor Belt Pan and Rollers 25 24 19 18 17 13 22 7 5 9 8 21 7 17 23 3 15 12 11 12 16 3 15 3 6 2 1 27 3 6 10 4 14 4 4 PL85812 01 20 28 2 4 14 27 26 5...

Страница 39: ...10 499432 Nut Hex 5 8 11 Nylock 2 11 661433 Roller Drive 1530 1 12 657998 Spacer Flared 2 13 440194 Bolt Carriage 1 2 13 x 1 1 2 4 14 661320 Ring Retaining 1 1 4 2 15 662048 Nut Hex 1 2 13 Nylock 4 16...

Страница 40: ...5812 32 19 31 26 18 25 27 28 21 22 20 23 24 30 12 29 33 6 5 1 34 2 15 16 17 14 16 11 15 3 13 4 9 7 10 8 17 2 16 30 30 PL85812 02 Conveyor Belt Hydraulic Motor Conveyor Belt Scraper Rear De ector and I...

Страница 41: ...Mount 2 16 661619 Screw Hex Head 1 4 20 x 5 8 Whizlock 8 17 659276 Nut Clip 1 4 20 4 18 662789 Shield Spinner Rear De ector 1 19 661620 Nut Hex 1 4 20 Whizlock 4 20 661579 Bracket Scraper 1 21 661582...

Страница 42: ...164 Screw Hex Head 1 4 20 x 3 1 9 446128 Washer Lock 1 4 2 10 443102 Nut Hex 1 4 20 2 11 658172 Screw Hex Head 1 4 20 x 2 1 2 1 12 662196 Grommet Rubber 1 ID 2 13 661406 Grommet Rubber 1 45 64 1 14 66...

Страница 43: ...l Kit Solenoid Valve S1 S2 and RV 3 4 661567 Cartridge Relief Valve RV 1 5 661568 Cartridge Flow Control Regulator FC 1 6 661569 Seal Kit Flow Control Regulator FC 1 7 661606 Knob Flow Control Regulat...

Страница 44: ...c System A B PL85812 08 4 CONVEYOR BELT HYDRAULIC MOTOR 6 16 2 MANIFOLD VALVE BLOCK 15 3 4 3 12 11 13 14 PRESSURE RETURN FROM SPINNERS 7 10 1 PRESSURE OUT TO SPINNERS 9 8 9 CF EX 2 SPINNER SPEED FLOW...

Страница 45: ...7 661399 Hose Assembly Manifold Valve Block to Flow Control 1 8 662728 Flow Control Spinner Speed Control 1 9 661396 Elbow 7 8 14 SAE O Ring 9 16 18 Male 37 Degree Flare 2 10 661404 Hose Assembly Hyd...

Страница 46: ...8 24 SAE O Ring to 7 16 20 Male 37 Degree Flare 1 7 661390 Adapter 9 16 18 SAE O Ring to 3 8 18 Male NPT 1 8 661391 Tee 9 16 18 SAE O Ring to 9 16 18 Male 37 Degree Flare 1 9 661392 Hose Assembly Hyd...

Страница 47: ...1 FC S2 G2 EX CF CONVEYOR BELT SPEED CONTROL SPINNER SPEED CONTROL PRESSURE IN QUICK RELEASE FITTING LEFT HYDRAULIC MOTOR RIGHT HYDRAULIC MOTOR A B SPINNER ASSEMBLY A B IN QUICK RELEASE FITTING RELIEF...

Страница 48: ...g Halves To 8 8 9 8 NM 78 87 Inch Pounds 33 28 31 34 32 10 30 18 20 19 10 18 29 25 27 25 26 SEE NOTE A 20 19 17 40 18 23 24 21 20 22 18 19 17 20 19 2 3 10 36 3 7 6 4 5 8 9 14 15 16 12 11 2 1 41 13 35...

Страница 49: ...16 18 20 21 661460 Motor Hydraulic Spinner 1530 2 22 499101 Key Square 3 16 x 11 16 2 23 400146 Screw Hex Head 1 4 28 x 3 4 10 24 446128 Washer Lock 1 4 10 25 661378 Coupling Half 5 8 Bore SEE NOTE A...

Страница 50: ...8 x 3 4 4 4 446134 Washer Lock 5 16 4 5 443106 Nut Hex 5 16 18 4 6 659259 Pin Hitch 5 8 Includes Hairpin 1 7 660076 Hairpin Cotter 0 148 Wire x 2 3 4 Long 1 8 661757 Installation Manual and Parts List...

Страница 51: ...ouble Male 2 6 657970 Body Control Box 1 7 657956 Screw Machine 8 32 x 3 8 Phillips Pan Head 2 8 657951 Rod Tie Control Box 2 9 661776 Plate Switch 1 10 657957 Screw Machine 8 32 x 3 8 Phillips Flat H...

Страница 52: ...Cord Connectors and Locknuts Does Not Include Switch or Control Box 1 5 657603 Locknut 1 2 NPT 2 6 657953 Connector Cord 1 7 657950 Base Plate Control Box 1 8 658101 Cable Tie Black Nylon 4 9 659713 C...

Страница 53: ...CK BLACK CONTROL BOX WIRING HARNESS WHITE RED GREEN BLACK GREEN RED WHITE ELECTRICAL POWER SUPPLY HARNESS REFER TO MOUNTING KIT MANUAL HYDRAULIC MANIFOLD VALVE BLOCK BLACK S2 S1 A B BLACK A B WHITE YE...

Страница 54: ...54 PARTS LISTS 85812 Decals PL85812 15 6 11 18 21 4 18 3 12 14 24 OPERATORS AND PARTS MANUAL 17 1 5 20 3 19 10 16 9 13 7 22 23...

Страница 55: ...al Maximum Angle of Operation Warning 1 14 Decal Maximum Hopper Capacity and Load Weight Warning 1 15 662755 Decal Sheet WideSpin Includes Items 16 thru 23 1 16 Decal Metering Gate Position 1 17 Decal...

Страница 56: ...PIN 1530 TM Broadcast Top Dresser Printed in USA Product Number 85812 0410 TURFCO MFG INC 1655 101st Avenue NE Minneapolis MN 55449 4420 USA Phone 763 785 1000 FAX 763 785 0556 Internet www turfco com...

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