background image

 

the Anti Lag Valve is home correctly while torqueing the nut to 
not  have  a false torque as this  will  likely  contribute  to  exhaust 
leaks. Ensure O-Ring is in place on the inlet compressed air side 
of the valve. 

 

 

 

 
 

 

 
 

Connecting Your Anti lag valve 

 
The  Turbosmart  Electronic  Anti-lag  valve  comes 

unterminated with 6, or 7 wires. A revision was made to include 
the  additional  (Blue)  wire  for  internal  /  development  only 
purposes.

  Revision  A

  can  be  identified  by  its total  of  6  wire 

count, while 

Revision B

 can be identified by its total wire count 

of 7.

 

 

 

Revision B (current) 

– Wiring

 

 

 

Colour

 

Description

 

1 single core 
wire each

 

Large Gauge Red

 

Motor A tending towards 
0%

 

Large Gauge 
Black

 

Motor B tending towards 
100%

 

Multi Core 
Wire

 

 

 

Red

 

5V

 

Black

 

Sensor ground 0V

 

White

 

Position Signal 0-5V

 

Blue

 

(Rev B Only)

 

*

Unfiltered 

Signal  (Position Output)

 

Yellow 

(Orange 

Rev A)

 

Temperature Signal 0-5V

 

*Note: The Blue (unfiltered position signal) is not required 
for use & is for development purposes only. 

 

 

Sensor Voltage Limits

 

 

Deg C (Deg F)

 

 

Temperature

 

Sensor 

Output (mV) Rev A

 

Temperature

 

Sensor 

Output (mV) Rev B

 

 0 (32)

 

 500

 

2630

 

 150 (302)

 

 2000

 

538

 

 

 

 

Position Sensor

 

 

Target Voltage  (V)

 

 

Duty Cycle (Rev B 

only)

 

 

100%

 

 0.20-0.60V

 

 ~16%

 

 

0%

 

 4.40-4.80V

 

 ~84%

 

 

 

 

 

CAUTION!

 

Turbosmart recommends calibrating the position sensor 
before connecting the motor wires to your motor drive.

 

The  two  large  wires  are  directly  connected to the  motor  of the 
anti-lag valve and need to be connected to high power drives in 
a Full bridge configuration like that of an electronic throttle drive 
circuit,  see  your  ECU  supplier  documents  for  suitable 
connections. Turbosmart recommends the anti-lag valve should 
be driven by an External dual H-Bridge, that is at least 20A for 
seamless operation.

 

Connect the small Red Wire to a 5V power source from your ECU 
as well as the Black wire to Sensor ground. Connect the white 
wire to a 0-5V analogue input on your ecu as well as the orange 
temperature sensor signal. The blue wire (Revision B only) is an 
unfiltered position output signal for development purposes - This 
can be left unterminated.

 

CAUTION! 

Whilst the temperature sensor is not required for operation, 
it is recommended for activating failsafe protocols. 
 

CAUTION! 

Ensure all connections are high quality and away from any 
heat source. 
 

CAUTION! 

It  is  important  during  the  setup  of  the  eGate,  that  some 
precautions  are  taken  to  ensure  that  the  unit  does  not 
malfunction.  Firstly,  the  output  from  the  ECU  should  be 
limited to 15%. As well as an inline fuse (5A-10A) or breaker  
to  protect  the  eGate.    Once  correct  operation  has  been 
verified the fuse and limits can be removed.  

3
3

 

 

 

Figure 7 

– Vee Band Clamp 

Figure 8 

– Exploded Drawing  

Содержание Gen V eALV40

Страница 1: ... antilag valve so that the electronic actuator is less than 100mm from a heat source DO NOT wrap the body of the antilag valve with exhaust wrap Fitting your Gen V antilag valve may require fabrication or modification to your exhaust manifold Turbosmart recommends that your antilag valve is fitted by an appropriately qualified technician Fitting the ALV to your turbocharger system introduces fresh...

Страница 2: ...ERATURE 3 BASIC TUNING PARAMETERS 4 WHAT S NEW 4 GEN V ANTI LAG VALVE OVERVIEW 5 GEN V ALV Accessories 6 FITTING YOUR GEN V ALV 6 Connecting Your Anti lag valve 7 Calibration 8 Tuning 8 Sensor Linearisation 9 Tuning Strategies 9 ADVANCED FEATURES ON THE GEN V ANTI LAG VALVE 10 Re Orientation of the Actuator 10 Water Cooling 10 TROUBLESHOOTING 11 ...

Страница 3: ...mportant to have the valve manually set to about the middle of its stroke as well as the valve seat installed This will allow for an easier installation Please see below for a more detailed and helpful way of installing the Turbosmart Gen V Anti lag valve MAINTENANCE Turbosmart s Gen V Anti lag valve will require periodic reapplication of spray grease such as Inox MX8 spray grease this is importan...

Страница 4: ...re our unique collar locking system variable motor cap and base strap type V band clamps liquid cooling 1 8 NPT ports Control With the introduction of the electronic motor to drive the Anti lag valve a new level of control is now available to antilag control strategies there is a wide range of tuning strategies that can be implemented to better control how antilag is operated This allows the engin...

Страница 5: ...valve Overview Inlet Adaptor Inlet V Band Outlet V Band Water Cooling port 1 8 NPT Wiring Loom Outlet Weld Flange Sold Separately Locking tabs Slave Collar Water cooling symbol Figure 3 Gen V eWastegate Water Cooling Figure 4 Gen V eWastegate Locking Collar ...

Страница 6: ...nt of restriction will achieve a higher amount of usable energy in the manifold CAUTION Do not place the actuator cap near a significant heat source as this could shorten the life of the diaphragm CAUTION Use of the Antilag valve produces excessive heat in the exhaust manifold and turbo and may result in shorter than expected life Plumbing the antilag valve into the exhaust port maximises the ther...

Страница 7: ...commends calibrating the position sensor before connecting the motor wires to your motor drive The two large wires are directly connected to the motor of the anti lag valve and need to be connected to high power drives in a Full bridge configuration like that of an electronic throttle drive circuit see your ECU supplier documents for suitable connections Turbosmart recommends the anti lag valve sh...

Страница 8: ...sition rotate the adjustment 2 full turns in a clockwise direction Read the sensor value and set this as 100 valve travel Monitor sensor signal voltage to ensure no wrap around occurs throughout the stroke of the valve that could affect operation CAUTION It is critical not to set the 100 position at the end of the travel as this may lead to seizing of the anti lag valve and overloading the system ...

Страница 9: ...home positions and for this reason the calibration sequence with low force is essential y 0 5596x3 1 8306x2 2 2847x 0 0189 R2 0 9989 Tuning Strategies CAUTION Tuning your antilag valve should be done by a professional Antilag valve is for race applications only The use of antilag creates excessive heat in the exhaust manifold and can shorten the life of turbo exhaust manifold and related systems A...

Страница 10: ... seat installed to prevent damage to the valve Tighten the collar using a torque wrench on the 3 8 square drive provided in the collar tool perpendicular to the length of the tool to 30N m 22ft lbs Fold down a tab onto the slave collar to prevent the collar from coming loose during use Water Cooling Turbosmart s Gen V anti lag valve is equipped with water cooling ports to keep the anti lag valve c...

Страница 11: ...that is driving the valve may not be set up correctly Wraparound of signal on position sensor Turbosmart Pre time every sensor contact Turbosmart if this occurs Antilag valve seized Remove cap and manually move valve feeling for resistance Antilag valve moves but sensor not reading Check connections Failing the above submit a technical request to tech turbosmart com au with information of your eng...

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