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Driving the valve to 100% will cause increased wear on 
components such as the electronic motor as it tries to 
force the valve to completely open.

 

 

Adjust the calibration to allow plenty of overshoot to the end stops 
of the valve, recalibrate as above once you have good control of 
valve position. 
 
 

PLEASE NOTE

 that temperatures over 180 degC (356degF) 

will create an error in the temperature sensor readings. 
Therefore, the internal temperature is rated to a temperature of 
150degC (302degF) it is recommended to log and place 
sufficient alarms to monitor this.  
 

PLEASE NOTE 

When driving the electronic actuator, the current 

should be limit to 

no more 

than 20 amps at a period of 1 second 

and 5 amps for more than 5 seconds.

 

 
Follow  your  ECU  manufacturers  guidelines  for  tuning  Anti  lag 
valve  servo  control.  Ensure  dead  band  is  set  to  a  reasonable 
level to not have the output active when not needed. 
 
 

 

Sensor Linearisation 

  
Due to the nature of the poppet valve design, the flow 

characteristics  are  nonlinear.  In  some  cases,  it  may  be 
advantages to correlate the linear sensor output to match the flow 
of  the  valve.  The  following  plot  compares  valve  position  with 
valve  flow.  A  3

rd

  order  polynomial  is  provided  to  relate  sensor 

position to flow. Note due to the design of the anti-lag valve, the 
valve  is  on  a preloaded mechanism to  minimise  binding  at the 
end  stops,  this  results  in  the  sensor  reading  past  the  home 
positions and for this reason the calibration sequence with 

low

 

force is essential. 

 

y = 0.5596x

3

 

– 1.8306x

2

+ 2.2847x 

– 0.0189 

R

2

 = 0.9989 

 

Tuning Strategies  

 

CAUTION!  

- Tuning your antilag valve should be done by a professional 
- Antilag valve is for race applications only 
- The use of antilag creates excessive heat in the exhaust manifold and can shorten the life of turbo, exhaust manifold and related 
systems 

 
 

Activation and Shut Down 
 

 

Criteria  should  be  established  within  the  ECU  to  control  the 
antilag  valve, a minimum throttle  percentage  and  delay to  arm 
the system with arming achieved when throttle is released with 
an active time limit set. 
 
It  is  a  good  idea to  have  limits  set  up to  shut  down  the  antilag 
system if too much heat is being produced. Exhaust temperature 
sensors  and  engine temp  should  be monitored  and  allowed  to 
deactivate the system if bordering dangerous levels. 
 
Outputs should be set up to open the valve when enabled. 
 
 
 

NOTE!  

For best results, any bypass valves in the system should be 
forced closed when in enabled to ensure compressor charge 
is distributed into the exhaust manifold via the ALV. 

Tuning 
 

 

Each  engine  and  set  up  will  require  different  parameters  to 
achieve the desired results. Typically, a combination of ignition 
retard,  ignition  cut,  and  fuel  trim  can  be  used  to  increase  and 
decrease the effectiveness of the system.  
 
 

 

 

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Sensor Linearisation

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Содержание Gen V eALV40

Страница 1: ... antilag valve so that the electronic actuator is less than 100mm from a heat source DO NOT wrap the body of the antilag valve with exhaust wrap Fitting your Gen V antilag valve may require fabrication or modification to your exhaust manifold Turbosmart recommends that your antilag valve is fitted by an appropriately qualified technician Fitting the ALV to your turbocharger system introduces fresh...

Страница 2: ...ERATURE 3 BASIC TUNING PARAMETERS 4 WHAT S NEW 4 GEN V ANTI LAG VALVE OVERVIEW 5 GEN V ALV Accessories 6 FITTING YOUR GEN V ALV 6 Connecting Your Anti lag valve 7 Calibration 8 Tuning 8 Sensor Linearisation 9 Tuning Strategies 9 ADVANCED FEATURES ON THE GEN V ANTI LAG VALVE 10 Re Orientation of the Actuator 10 Water Cooling 10 TROUBLESHOOTING 11 ...

Страница 3: ...mportant to have the valve manually set to about the middle of its stroke as well as the valve seat installed This will allow for an easier installation Please see below for a more detailed and helpful way of installing the Turbosmart Gen V Anti lag valve MAINTENANCE Turbosmart s Gen V Anti lag valve will require periodic reapplication of spray grease such as Inox MX8 spray grease this is importan...

Страница 4: ...re our unique collar locking system variable motor cap and base strap type V band clamps liquid cooling 1 8 NPT ports Control With the introduction of the electronic motor to drive the Anti lag valve a new level of control is now available to antilag control strategies there is a wide range of tuning strategies that can be implemented to better control how antilag is operated This allows the engin...

Страница 5: ...valve Overview Inlet Adaptor Inlet V Band Outlet V Band Water Cooling port 1 8 NPT Wiring Loom Outlet Weld Flange Sold Separately Locking tabs Slave Collar Water cooling symbol Figure 3 Gen V eWastegate Water Cooling Figure 4 Gen V eWastegate Locking Collar ...

Страница 6: ...nt of restriction will achieve a higher amount of usable energy in the manifold CAUTION Do not place the actuator cap near a significant heat source as this could shorten the life of the diaphragm CAUTION Use of the Antilag valve produces excessive heat in the exhaust manifold and turbo and may result in shorter than expected life Plumbing the antilag valve into the exhaust port maximises the ther...

Страница 7: ...commends calibrating the position sensor before connecting the motor wires to your motor drive The two large wires are directly connected to the motor of the anti lag valve and need to be connected to high power drives in a Full bridge configuration like that of an electronic throttle drive circuit see your ECU supplier documents for suitable connections Turbosmart recommends the anti lag valve sh...

Страница 8: ...sition rotate the adjustment 2 full turns in a clockwise direction Read the sensor value and set this as 100 valve travel Monitor sensor signal voltage to ensure no wrap around occurs throughout the stroke of the valve that could affect operation CAUTION It is critical not to set the 100 position at the end of the travel as this may lead to seizing of the anti lag valve and overloading the system ...

Страница 9: ...home positions and for this reason the calibration sequence with low force is essential y 0 5596x3 1 8306x2 2 2847x 0 0189 R2 0 9989 Tuning Strategies CAUTION Tuning your antilag valve should be done by a professional Antilag valve is for race applications only The use of antilag creates excessive heat in the exhaust manifold and can shorten the life of turbo exhaust manifold and related systems A...

Страница 10: ... seat installed to prevent damage to the valve Tighten the collar using a torque wrench on the 3 8 square drive provided in the collar tool perpendicular to the length of the tool to 30N m 22ft lbs Fold down a tab onto the slave collar to prevent the collar from coming loose during use Water Cooling Turbosmart s Gen V anti lag valve is equipped with water cooling ports to keep the anti lag valve c...

Страница 11: ...that is driving the valve may not be set up correctly Wraparound of signal on position sensor Turbosmart Pre time every sensor contact Turbosmart if this occurs Antilag valve seized Remove cap and manually move valve feeling for resistance Antilag valve moves but sensor not reading Check connections Failing the above submit a technical request to tech turbosmart com au with information of your eng...

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