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TOOLS REQUIRED 

¼” drive socket 5mm 

¼” drive extension 

-

¼” drive ratchet 

3/8” square drive deep socket 

- Square drive ratchet wrench 

Torque wrench (3/8” drive) 

- Non-marking spanners to tighten fittings 
- Supplied collar tool 

 

SUGGESTED LUBRICANTS AND

 

SEALANTS 

- Loctite 243 Thread locker 
- Loctite 567 Thread Sealant 
- Resbond 907TS Red 
- Penetrating oil 
- Inox MX8 spray grease 

PART NUMBERS

 

TS-0552-1601 

– GenV eALV40 Electronic Anti-Lag Valve Black 

 
 

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QUICK START GUIDE  

 

CAUTION! 

It is important during the setup of the eGate, that some precautions are taken to ensure that the unit does not malfunction. 
Firstly, the output from the ECU should be limited to 15%. As well as an inline fuse (5A-10A) or breaker to protect the eGate. 
Once correct operation has been verified the fuse and limits can be removed.  

 

HOW TO USE 

The Turbosmart anti lag valve is a brand-new way to drive aftermarket Anti lag valve valves, it involves using an electric 
motor to drive the position of the valve, this allows far greater control over the valve during its actuation on the car, this 
paired with an aftermarket ECU controlling it, allows for plenty of new and safer ways to anti lag strategies on your car.   

 

The Body will need to be fitted to the vehicle. 

Please see the exploded drawing.

 This involves the two V Bands clamps, 

the outlet (fitted on the exhaust manifold), and the inlet where the diverted boost pressure is fed into the exhaust. A Valve 
seat is fitted inside the outlet V Band allowing the valve to seal upon closing. It is important to have the valve manually set 
to about the middle of its stroke as well as the valve seat installed. This will allow for an easier installation.  
 
Please see below for a more detailed and helpful way of installing the Turbosmart Gen V Anti lag valve.  
  

MAINTENANCE 

Turbosmart’s Gen V Anti lag valve will require periodic reapplication of spray grease such as Inox MX8 spray grease, this 
is important that the manual override is used to move the valve up and down allowing the grease to be applied throughout 
the entire valve gearbox. Turbosmart recommends that this is done regularly at least half yearly or in demanding 
temperature environments. 
 
It is also important to check V Band tightness after the Anti lag valve has run through a couple of heat cycles. To ensure 
that the Anti lag valve is seated and sealing correctly.  

TEMPERATURE 

The Turbosmart Gen V Anti lag valve has a maximum thermal stress of 1250

o

C for 24hr if thermally cooled through the 

water-cooling ports, it is important that the actuator internal housing

 

doesn’t go above a temperature of 150

o

C as this may 

cause damage to the internal electronics. Turbosmart recommends that the Anti lag valve is water cooled and paired with 
good airflow over the body to help regulate temperature. Turbosmart also recommends data logging the temperature that 
is seen inside the actuator using the temperature sensor included onboard. 
 
It is recommended that water cooling is in line with the turbo this will increase the longevity of the Anti-lag valve and allow 
it to operate seamlessly. This does depend on the certain application and the rate and period at which the Anti lag valve is 
exposed to the high temperatures.  
 

Содержание Gen V eALV40

Страница 1: ... antilag valve so that the electronic actuator is less than 100mm from a heat source DO NOT wrap the body of the antilag valve with exhaust wrap Fitting your Gen V antilag valve may require fabrication or modification to your exhaust manifold Turbosmart recommends that your antilag valve is fitted by an appropriately qualified technician Fitting the ALV to your turbocharger system introduces fresh...

Страница 2: ...ERATURE 3 BASIC TUNING PARAMETERS 4 WHAT S NEW 4 GEN V ANTI LAG VALVE OVERVIEW 5 GEN V ALV Accessories 6 FITTING YOUR GEN V ALV 6 Connecting Your Anti lag valve 7 Calibration 8 Tuning 8 Sensor Linearisation 9 Tuning Strategies 9 ADVANCED FEATURES ON THE GEN V ANTI LAG VALVE 10 Re Orientation of the Actuator 10 Water Cooling 10 TROUBLESHOOTING 11 ...

Страница 3: ...mportant to have the valve manually set to about the middle of its stroke as well as the valve seat installed This will allow for an easier installation Please see below for a more detailed and helpful way of installing the Turbosmart Gen V Anti lag valve MAINTENANCE Turbosmart s Gen V Anti lag valve will require periodic reapplication of spray grease such as Inox MX8 spray grease this is importan...

Страница 4: ...re our unique collar locking system variable motor cap and base strap type V band clamps liquid cooling 1 8 NPT ports Control With the introduction of the electronic motor to drive the Anti lag valve a new level of control is now available to antilag control strategies there is a wide range of tuning strategies that can be implemented to better control how antilag is operated This allows the engin...

Страница 5: ...valve Overview Inlet Adaptor Inlet V Band Outlet V Band Water Cooling port 1 8 NPT Wiring Loom Outlet Weld Flange Sold Separately Locking tabs Slave Collar Water cooling symbol Figure 3 Gen V eWastegate Water Cooling Figure 4 Gen V eWastegate Locking Collar ...

Страница 6: ...nt of restriction will achieve a higher amount of usable energy in the manifold CAUTION Do not place the actuator cap near a significant heat source as this could shorten the life of the diaphragm CAUTION Use of the Antilag valve produces excessive heat in the exhaust manifold and turbo and may result in shorter than expected life Plumbing the antilag valve into the exhaust port maximises the ther...

Страница 7: ...commends calibrating the position sensor before connecting the motor wires to your motor drive The two large wires are directly connected to the motor of the anti lag valve and need to be connected to high power drives in a Full bridge configuration like that of an electronic throttle drive circuit see your ECU supplier documents for suitable connections Turbosmart recommends the anti lag valve sh...

Страница 8: ...sition rotate the adjustment 2 full turns in a clockwise direction Read the sensor value and set this as 100 valve travel Monitor sensor signal voltage to ensure no wrap around occurs throughout the stroke of the valve that could affect operation CAUTION It is critical not to set the 100 position at the end of the travel as this may lead to seizing of the anti lag valve and overloading the system ...

Страница 9: ...home positions and for this reason the calibration sequence with low force is essential y 0 5596x3 1 8306x2 2 2847x 0 0189 R2 0 9989 Tuning Strategies CAUTION Tuning your antilag valve should be done by a professional Antilag valve is for race applications only The use of antilag creates excessive heat in the exhaust manifold and can shorten the life of turbo exhaust manifold and related systems A...

Страница 10: ... seat installed to prevent damage to the valve Tighten the collar using a torque wrench on the 3 8 square drive provided in the collar tool perpendicular to the length of the tool to 30N m 22ft lbs Fold down a tab onto the slave collar to prevent the collar from coming loose during use Water Cooling Turbosmart s Gen V anti lag valve is equipped with water cooling ports to keep the anti lag valve c...

Страница 11: ...that is driving the valve may not be set up correctly Wraparound of signal on position sensor Turbosmart Pre time every sensor contact Turbosmart if this occurs Antilag valve seized Remove cap and manually move valve feeling for resistance Antilag valve moves but sensor not reading Check connections Failing the above submit a technical request to tech turbosmart com au with information of your eng...

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