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Model 38 Series

I n s t a l l a t i o n ,   O p e r a t i o n ,   &   M a i n t e n a n c e   M a n u a l

3

www.trioniaq.com

I.  PRINCIPLE OF OPERATION & GENERAL  

DESCRIPTION   

 

The TRION Industrial Precipitator is a two-stage, dual 

voltage, electronic air cleaner designed to remove 

particulate matter from gas.

In the first stage of operation, the particles to be collected 

pass through an ionizer where they are electrically 

charged, by a corona discharge, regardless of their size. 

In the second stage of operation, these charged particles 

pass into a collector where they are electrically attracted 

and collected.

The ionizer consists of electrically charged, 24 Ga. 

stainless steel spiked blades supported between 

grounded electrodes. The collector consists of a series 

of parallel plates arranged so that each alternate plate is 

electrically grounded. The charged plates are of the same 

polarity as the ionizing bladed and charged particles so 

that they repel, while grounded plates, being of opposite 

polarity, attract.

Three distinct functional components comprise the 

complete cleaner:

1.  An ionizer to ionize the particulate matter in the gas.

2.  A collector to collect the ionized particles.

3.  A power supply to furnish the high voltage direct 

current required by the ionizer and collector.

Usually, this particular model series is applied to collect 

particulate matter in the form of mist. When collected, the 

particles coalesce into liquid droplets of adequate weight 

causing them to roll off the vertically positioned collector 

plates where they drain away to a predesignated location.

The ionizing and collecting sections are primarily 

constructed of aluminum, can be easily handled, and 

slide into the cabinet like drawers. A perforated steel 

baffle,  located  on  the  discharge  side  of  the  collector 

section, provides protection especially on units installed 

with an open discharge.  The baffle also slides into the 

cabinet like a drawer. All three of these components are 

accessible through a single, side mounted, access panel.

Internally, the following materials are exposed and 

subjected to the gas flow through the cabinet:

•  Aluminum             

•  Stainless Steel

•  Mild Steel

•  Silicone Rubber

•  Nylon             

•  Glass Fiber Reinforced Polyester

The steel cabinet contains two pre-drilled mounting bars.  

Depending on the specifications, the cabinet is provided 

with pipe flanges, both on the inlet and the outlet for “in-

line” installation or with a pipe flange on the inlet and an 

open outlet for free discharge installation.  The inlet flange 

contains a flame arrestor which serves as a strainer as 

well as protection against any possible flaming caused by 

arc over in the collector.  The flame arrestor is required 

on all applications using the Model 38.  Appropriate 

location placement for the piping/threaded filter type must 

be included for system protection.  This arrestor must be 

ordered separately.

The power supply is contained on the unit access panel 

in a weatherproof enclosure. It converts the alternating 

current input into the high voltage direct current necessary 

to energize the ionizing and collecting sections. Supply 

line power is connected to the unit in a weatherproof 

junction box (IP-54) and is delivered to the transformer 

primary through an oil proof cable connected to the 

enclosure through a quick connect fitting. In addition to 

the necessary high voltage components, the secondary 

contains a pilot light to indicate proper operating voltages. 

For 220-240 VAC units, a 1.2 Amp fuse is installed for 

added protection in the terminal block in the field wiring 

junction box. The TRION part number for the 5 mm x 20 

mm fuse is 151678-001. 

Clean Air

 

 

Dirty Air

Prefilter

Ionizer

Collection 

Plates

Power 

Supply

Содержание Air Boss 38 Series

Страница 1: ...T R I O N w w w t r i o n i a q c o m Air Boss Model 38 Series Industrial Mist Precipitator READ AND SAVE THESE INSTRUCTIONS Installation Operation Maintenance Parts Manual...

Страница 2: ...4 III Operation 4 IV Maintenance 5 V Troubleshooting 5 VI Recommended Spare Parts 6 VII Outline Drawings 150 CFM Parts 7 150 CFM Outline Drawing with Inlet Flange or Pipe 424396 8 150 CFM Outline Draw...

Страница 3: ...ted on the discharge side of the collector section provides protection especially on units installed with an open discharge The baffle also slides into the cabinet like a drawer All three of these com...

Страница 4: ...l Place in safe location being careful not to deform the high voltage spring contacts in the under side 3 Remove flame arrestor ionizer collector and outlet baffle and place them aside with access pan...

Страница 5: ...checked Access to the power supply is gained by removing the primary power cable and power pack cover V TROUBLESHOOTING NOTE EXERCISE THE NORMAL PRECAUTIONS WHEN WORKING WITH HIGH VOLTAGE A PILOT LIGH...

Страница 6: ...ionizer current should be between 0 5 and 1 5 mA 5 Loose or faulty high voltage connection between power supply and ionizer collector elements Check secondary wiring from power supply to high voltage...

Страница 7: ...0 0 1 060 059 183 6 Flange 6 Flange 322791 001 1 0 0 1 150 CFM PARTS NOTES 1 The part number for the Ionizer Cell for all units on this page is 422728 011 Only one required 2 The part number for the C...

Страница 8: ...Model 38 Series I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 8 www trioniaq com 150 CFM Outline Drawing with Inlet Flange or Pipe 424396...

Страница 9: ...Model 38 Series I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 9 www trioniaq com 150 CFM Outline Drawing with Inlet Outlet Flange or Pipe 424397...

Страница 10: ...8 046 153 2 Pipe _ 322792 001 1 0 0 1 019 047 156 3 Pipe _ 322792 002 1 0 0 1 020 048 158 4 Pipe _ 322791 002 1 0 0 1 021 049 164 6 Pipe _ 322790 001 1 0 0 1 025 053 156 2 Pipe 2 Pipe 322792 001 1 0 0...

Страница 11: ...Model 38 Series I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 11 www trioniaq com 300 CFM Outline Drawing with Inlet Flange or Pipe 424399...

Страница 12: ...Model 38 Series I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 12 www trioniaq com 300 CFM Outline Drawing with Inlet Outlet Flange or Pipe 424398...

Страница 13: ...tor Part Number Flame Arrestor Power Supply 120 240 VAC VAC 439057 063 355 8 Flange 8 Flange 322791 003 1 0 439057 064 355 8 Flange 8 Flange 322791 003 0 1 600 CFM PARTS NOTE 1 The part number for the...

Страница 14: ...Model 38 Series I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 14 www trioniaq com 600 CFM Outline Drawing 429436...

Страница 15: ...ONIZER BLK WHT IONIZER BLK GRN WHT 120V 50 60 HZ 1 LINE GROUND NEUTRAL BLK RED LED 120VAC CATHODE ANODE NEUT GRD POWER SUPPLY RED BLACK BLK WHT BOX MOUNTING RECEPTACLE PRIMARY LEAD AND PLUG ASSY ENCLO...

Страница 16: ...nd 300 CFM 268678 003 Primary Plug and Receptacle Assembly 240 VAC Input Voltage 150 and 300 CFM 1 268678 002 Primary Plug and Receptacle Assembly 120 VAC Input Voltage 600 CFM 268678 004 Primary Plug...

Страница 17: ...Model 38 Series I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 17 www trioniaq com V DIAGRAM 3 6 5 1 4 2...

Страница 18: ...Form No 61 0184 Rev 10 16 TRION 2016 All Rights Reserved TRION 101 McNeill Rd Sanford NC 27330 P 800 884 0002 F 800 458 2379 www trioniaq com customerservice trioniaq com...

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