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50xx Easyform-ed0811

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50xx EASYFORM

6

 171.5cm (68”)

 41cm (16”)

112.5cm (44”)

 171.5cm (68”)

58.5cm (23”)

 55cm (22”)

Figure 2.1 - Machine dimensions

Figure 2.2 - How to identify the machine

2. Description of the 
machine

The machine described in this manual is a form finisher for garments 
for the upper body.

The form finisher is designed for professional use only in:
• 

Garment manufacturing industries;

• 

Large and small Industrial dry cleaners;

• 

Garment finishing industries.

The form finisher must be utilized only by qualified personnel, who 
have been specifically trained on this type of machinery. 

The manufacturer does not accept any responsibility for damage 
caused to persons or things due to improper, erroneous or 
unreasonable utilization of the machine.

2.1. How to identify the machine

The machine is identified by a technical data plate. The plate is found 
on the machine cabinet, as shown in picture 2.2. Do not alter or 
modify in any way the data on the identification plate. Do not remove 
the identification plate.

Description of the data in the identification plate

Serial N

5 digits serial number

Type

Product code

V Tension
Hz Frequency 

(cycles)

kW

Power absorption

Date

Date of production

i

This manual describes all the versions of the machine. Be-
fore reading the manual identify the version of the ma-

chine you own by reading the machine “type” in the technical 
data plate. While reading the manual take into account only 
the information related to the version of machine you own. 

2.2. Technical data

For machine dimensions see Figure 2.1.

5040
5042

5050
5052

5055
5057

Electrical 
requirements

400V 50Hz

400V 50Hz

400V 50Hz

Steam inlet

1/2”

--

--

Condensate return

1/2”

--

--

Steam pressure

600 kPa

--

--

Boiler heating 
element

--

7,5 kW

15 kW

Water inlet

--

16 mm

16 mm

Boiler exhaust

--

1/2"

1/2"

Pump

--

0,8 kW

0,8 kW

Blower motor

1,5 kW

1,5 kW

1,5 kW

Steam consump-
tion

15-20 kg/h

--

--

Weight

105-120 Kg

125-140 Kg

125-140 Kg

Noise
Ambient tempe-
rature

15 - 40 °C

15 - 40 °C

15 - 40 °C

Only for models with sleeves tensioning:

5042

5052

5057

Air inlet

1/4”

1/4”

1/4”

Air pressure

600-700 kPa 600-700 kPa 600-700 kPa

Air consumption

30 nl/min

30 nl/min

30 nl/min

Description of the machine

Содержание 5040 EASYFORM

Страница 1: ...50xx Easyform ed0811 5040 EASYFORM 5050 EASYFORM AC 7 5kW 5055 EASYFORM AC 15kW Usage and Maintenance ...

Страница 2: ...50xx Easyform ed0811 ...

Страница 3: ...ther adjustments 9 4 Operation 10 4 1 Safety precautions 10 4 2 Before starting 10 4 3 Operation 10 4 5 Upon terminating work 10 5 Use of the control board 12 5 1 PROGRAMMING section 12 5 2 PROGRAMMING section advanced features 12 5 3 MANUAL CONTROLS section 12 5 4 Pressing cycle counter meters 12 6 Maintenance 13 6 1 Maintenance allowed to the user 13 6 2 Maintenance to be carried out by the tech...

Страница 4: ...50xx Easyform ed0811 ...

Страница 5: ...d in this manual must be performed by authorised and qualified technicians who know the products and are acquainted with standards for installation of industrial pressing equipment The builder is not responsible for external connections not duly performed The product described in this manual must be used only to iron garments and linen Any other use is forbidden unless builder authorizes it in wri...

Страница 6: ... remove the identification plate Description of the data in the identification plate Serial N 5 digits serial number Type Product code V Tension Hz Frequency cycles kW Power absorption Date Date of production i This manual describes all the versions of the machine Be fore reading the manual identify the version of the ma chine you own by reading the machine type in the technical data plate While r...

Страница 7: ... of the cord type refer to table 3 5 4 Mount a plug on the power cord see table 3 5 for rating 5 Connect the plug to the circuit breaker The cable should hang in a gentle curve 6 Check that the motor is rotating counterclockwise otherwise switch two of the three phases wires WARNING The electrical line must be properly grounded to insure the safety of the operator i INDICATION If a Ground Fault In...

Страница 8: ...z 7 5 kW 5055 min 32A 400V 50Hz 5057 min 32A 400V 50Hz 15 kW 1 2 3 5 4 D A B C Figure 3 1 How to move the crated machine Figure 3 3 Electrical connection Figure 3 4 Steam connection Installation Only machine without boiler models 5040 5042 Figure 3 2 Mounting the form Choose electric components approved as per standard IEC60309 ...

Страница 9: ...connection of the boiler exhaust to the drainage system must be kept in good order and must be verified every time before performing the boiler discharge procedure 3 7 Compressed air connection only for models with sleeves tensioning WARNING The steam connection is to be made by a li censed technician only and according to local safety regu lations Refer to Figure 3 6 1 Connect the machine to a co...

Страница 10: ... boiler switch 11 5 Turn on the heating element switch 12 6 Only for model 5055 turn on the second heating element 13 This heating element may be kept off for energy saving if the machine is to be used for few garments a day If you realize that the boiler needs too long to build up pressure then you can turn on the auxiliary heating element at any time 4 3 Operation Refer to figures 4 1 and 4 2 4 ...

Страница 11: ...chine All models 1 ON OFF switch 2 Two vent clamps 3 Two sleeve expanders 4 Clamps pressure adjustment knob 5 Blowing strength adjustment lever 6 START pedal 7 Rear clamp 8 Front clamp 9 Shoulder width adjustment knob Only models with boiler 10 Pressure gauge boiler 11 Main boiler switch 12 Heating element switch 13 Second heating element switch 14 General warning light 15 Water level lamp ...

Страница 12: ...emory associated to the program in which it was entered 1 To access advanced programming press and hold the PROG button until the letter H appears in the program number dis play 2 The STEAM display shows the number of the parameter being programmed Please refer to Table 5 2 for description of the parameters and their status 3 The AIR display shows a flashing number indicating the param eter value ...

Страница 13: ...vers are in good condition If they show any sign of deterioration replace them immediately Pressing quality may decrease dramatically if pads and covers are dirty or damaged Clean the filter only types with boiler Refer to Figure 6 1 Close the connections to the water source Remove the elbow fitting R Clean the fitting Remove the filter S Carefully clean the filter For types with boiler once a wee...

Страница 14: ...lowly open the boiler discharge valve 4 When the discharge is finished close the discharge valve and block it with the metal frame WARNING The boiler discharge procedure is safe only if the following conditions are verified the boiler discharge valve is safely and firmly connected to the permanent drainage system the pressure displayed by the gauge is lower than 1 bar 6 1 3 Every six months Call t...

Страница 15: ...htened and do not leak Verify that steam valve is in good working order and does not present leakage Model with boiler Follow instrucions in table 6 1 for the maintenance of the boiler group Verify that all connections are properly tightened and do not leak Verify that the steam valve is in good working order and does not present leakage 6 2 3 Air circuit maintenance only for models with sleeves t...

Страница 16: ...eans of switch The boiler reaches working pressure too slowly Models 5055 5057 The second heating element is off Turn on all the heating elements When working pressure has been reached unnecessary power can be turned off The pump is working but no water gets into the vessel Models 5050 5055 5052 5057 There is no water the water delivery valve is closed Turn off the machine Make sure that the water...

Страница 17: ...ection mode Models 5050 5055 5052 5057 There is no water or the water flow is too low Problems of the water line no service closed valves interruptions or leaks Verify that water reaches the unit in proper quantity Filters or connections are dirty Clean water intake connections and filters as per instructions in table 6 1 The pump solenoid valve has failed Replace the solenoid valve The pump is al...

Страница 18: ...50xx Easyform ed0811 50xx EASYFORM 18 ...

Страница 19: ...rs do not get dirty 8 2 Transportation In case the machine must be moved follow the instructions below 1 Model with boiler discharge the boiler 2 Close air connections models with sleeves tensioning 3 Close steam model without boiler or water model with boiler connection 4 Disconnect from electrical power 5 Discharge the pressure in the air circuit models with sleeves tensioning 6 Discharge residu...

Страница 20: ...E VENTILATORE BLOWING MOTOR GEBLÄSE MOTEUR VENTILATEUR VENTILADOR VT1 CONTATTORE COMANDO VENTILATORE BLOWING MOTOR CONTACTOR SWITCH SCHALTSCHÜTZ GEBLÄSE CONTACTEUR COMMANDE VENTILATEUR CONTACTO MANDO VENTILADOR SC Cod 0221417 SCHEDA COMANDO MACCHINA MACHINE CONTROL BOARD STEUERUNGSKARTE DES MASCHINE CARTE COMMANDE MACHINE TARJETA MANDO MÁQUINA Part Descrizione Description Beschreibung Designation ...

Страница 21: ...EDALE START START PEDAL STARTPEDAL PEDALE START PEDAL START RT RELE TERMICO THERMAL RELAY THERMORELAIS RELAIS TERMIQUE RELÉ TÉRMICO VT MOTORE VENTILATORE BLOWING MOTOR GEBLÄSE MOTEUR VENTILATEUR VENTILADOR VT1 CONTATTORE COMANDO VENTILATORE BLOWING MOTOR CONTACTOR SWITCH SCHALTSCHÜTZ GEBLÄSE CONTACTEUR COMMANDE VENTILATEUR CONTACTO MANDO VENTILADOR SC Cod 0221417 SCHEDA COMANDO MACCHINA MACHINE CO...

Страница 22: ...50xx Easyform ed0811 50xx EASYFORM 22 Diagrams ...

Страница 23: ...LÁMPARA NIVEL AGUA LS LAMPADA SICUREZZA SAFETY LAMP SIESCHERUNGSLAMPE LAMPE SECURITE LÁMPARA DE SEGURIDAD P1 POMPA PUMP PUMPE POMPE BOMBA PM PEDALE START START PEDAL STARTPEDAL PEDALE START PEDAL START PR1 PRESSOSTATO PRESSURE SWITCH DRUCKWÄCHTER PRESSOSTAT PRESOSTATO PRS PRESSOSTATO SICUREZZA SAFETY PRESSURE SWITCH SIESCHERUNGSDRUCKWACHTER PRESSOSTAT SECURITE PRESOSTATO DE SEGURIDAD RS CONTATTORE...

Страница 24: ...50xx Easyform ed0811 50xx EASYFORM 24 Diagrams ...

Страница 25: ...SSERSTAND LAMPE LAMPE NIVEAU EAU LÁMPARA NIVEL AGUA LS LAMPADA SICUREZZA SAFETY LAMP SIESCHERUNGSLAMPE LAMPE SECURITE LÁMPARA DE SEGURIDAD P1 POMPA PUMP PUMPE POMPE BOMBA PM PEDALE START START PEDAL STARTPEDAL PEDALE START PEDAL START PR1 PRESSOSTATO PRESSURE SWITCH DRUCKWÄCHTER PRESSOSTAT PRESOSTATO PRS PRESSOSTATO SICUREZZA SAFETY PRESSURE SWITCH SIESCHERUNGSDRUCKWACHTER PRESSOSTAT SECURITE PRES...

Страница 26: ...50xx Easyform ed0811 50xx EASYFORM 26 Diagrams ...

Страница 27: ...WATER LEVEL LAMP WASSERSTAND LAMPE LAMPE NIVEAU EAU LÁMPARA NIVEL AGUA LS LAMPADA SICUREZZA SAFETY LAMP SIESCHERUNGSLAMPE LAMPE SECURITE LÁMPARA DE SEGURIDAD P1 POMPA PUMP PUMPE POMPE BOMBA PM PEDALE START START PEDAL STARTPEDAL PEDALE START PEDAL START PR1 PRESSOSTATO PRESSURE SWITCH DRUCKWÄCHTER PRESSOSTAT PRESOSTATO PRS PRESSOSTATO SICUREZZA SAFETY PRESSURE SWITCH SIESCHERUNGSDRUCKWACHTER PRESS...

Страница 28: ...50xx Easyform ed0811 50xx EASYFORM 28 Diagrams ...

Страница 29: ...FEDER RESSORT PALE MUELLE PALA 8 5000307 2 PERNO PIVOT STIFT PIVOT PERNO 7 5000301 1 GIRANTE BASE SCHEIBE BASE RUEDA 6 5000003 2 ASTA STAFF STAB TIGE ASTA 5 0240118 2 MOLLA SPRING FEDER RESSORT MUELLE 4 0180412 1 VOLANTINO HAND WHEEL KNOPF VOYANT RUEDA MANUAL 3 0180411 2 VOLANTINO HAND WHEEL KNOPF VOYANT RUEDA MANUAL 2 0180205 4 MANOPOLA KNOB KNOPF MANOPULE EMPUñADURA 1 0060701 4 VITE SCREW SCHRAU...

Страница 30: ...405 1 PANNELLO COMPLETO COMPLETE PANEL PANEELCOMPLETO PANNEAU COMPLET PANEL COMPLETO 1 0220591FAS 1 CONDENSATORE ELECTRIC CONDENSER KONDENSATOR CONDENSATEUR CONDENSADOR Pos Code Q ty Descrizione Description Beschreibung Designation Descripción 5050A60 CONTROL PANEL CONSOLLE ed 3605 Part of 5040 EASYFORM 50Hz without boiler 5050 EASYFORM 50Hz with boiler 7 5kW 5055 EASYFORM 50Hz with boiler 15kW Sp...

Страница 31: ...de Q ty Descrizione Description Beschreibung Designation Descripción 5050A90 ACCESSORIES ACCESSORI ed 3605 Part of All models Tutti i modelli 2 A27415 A1941501 1 MOTORE SUCTION MOTOR MOTOR MOTEUR MOTOR A27385 A1938501 A27236 A1938601 1 A1922502 1 VENTOLA FAN GEBLÄSE ROTOR VENTIL ROTOR Pos Code Q ty Descrizione Description Beschreibung Designation Descripción MOTOR GROUP GRUPPO MOTORE ed 2110 Part ...

Страница 32: ...FIXER KABELPRESSEN PRESSE CABLE FIJA CABLE 2 0220502 1 RELE TERMICO THERMAL RELAY THERMO RELAIS RELAIS TERMIQUE RÉLÉ TÉRMICO 1 0220501 1 CONTATTORE CONTACTOR SCHUTZSCHALTER CONTACTEUR CONTACTOR Pos Code Q ty Descrizione Description Beschreibung Designation Descripción 5040A61 ELECTRIC PANEL GRUPPO ELETTRICO ed 3605 Part of 5040 EASYFORM 50Hz without boiler 5042 EASYFORM 50Hz without boiler Spare p...

Страница 33: ...NTRÔLE NIVEAU TARJETA CONTROL NIVEL 5 0220509 3 FUSIBILE FUSE SICHERUNG FUSIBLE FUSIBLE 4 0220538 1 CONTATTORE CONTACTOR SCHUTZSCHALTER CONTACTEUR CONTACTOR 3 0220502 1 RELE TERMICO THERMAL RELAY THERMO RELAIS RELAIS TERMIQUE RÉLÉ TÉRMICO 2 5055 5057 0220501 3 CONTATTORE CONTACTOR SCHUTZSCHALTER CONTACTEUR CONTACTOR 5050 5052 0220501 2 CONTATTORE CONTACTOR SCHUTZSCHALTER CONTACTEUR CONTACTOR 1 022...

Страница 34: ...0 2 GUAINA METALIZZATA COVER HÜLLE GAINE METALLISEE VAINA METALIZADA 2 0160203 1 RACCORDO CONNECTION ANSCHLUSSSTÜCK RACCORD CODO 1 0160111 2 RACCORDO CONNECTION ANSCHLUSSSTÜCK RACCORD CODO Pos Code Q ty Descrizione Description Beschreibung Designation Descripción 5040A40 STEAM GROUP GRUPPO VAPORE ed 2110 Part of 5040 EASYFORM 50Hz without boiler 5042 EASYFORM 50Hz without boiler Spare parts ...

Страница 35: ...PROBE ERDUNGSONDE SONDE DE TERRE SONDA TOMA TIERRA 7 0220842 1 SONDA LIVELLO LEVEL PROBE NIVEAUSONDE SONDE DE NIVEAU SONDA NIVEL 6 0220402 4 DISTANZIALE SPACER ABSTÄNDSTUCK ENTRETOISE RIOSTRA 5 0160404 1 RACCORDO CONNECTION ANSCHLUSSSTÜCK RACCORD CODO 4 0160302 1 RACCORDO CONNECTION ANSCHLUSSSTÜCK RACCORD CODO 3 0160204 1 RACCORDO CONNECTION ANSCHLUSSSTÜCK RACCORD CODO 2 0160202 1 RACCORDO CONNECT...

Страница 36: ...NTIL ELECTROVANNE ELECTROVÁLVULA 2 D09225 1 ELETTROPOMPA PUMP PUMPE ELECTROPOMPE BOMBA PQM70 1 16022002 1 PORTAGOMMA CABLE HOLDER GUMMISHALTER EMBOUT PORTACABLE pos Code Q ty Descrizione Description Beschreibung Designation Descripción D09A7 PUMP POMPA ed 2910 Part of 5050 EASYFORM 50Hz with boiler 7 5kW 5055 EASYFORM 50Hz with boiler 15kW 5052 EASYFORM 50Hz with boiler 7 5kW 5057 EASYFORM 50Hz wi...

Страница 37: ...ASQUE 6 TROUS ARANDELA 6 AGUJ pos Code Q ty Descrizione Description Beschreibung Designation Descripción G23611 GROUP HEATING ELEMENTS 15kW GRUPPO RESISTENZE 15kW ed 1902 Part of 5055 EASYFORM 50Hz with boiler 15kW 5057 EASYFORM 50Hz with boiler 15kW 4 0230526 3 RESISTENZA 2 5kW HEATING ELEMENT 2 5kW HEIZSTAB 2 5kW RESISTANCE 2 5kW RESISTENCIA 2 5kW 3 0250329 3 GUARNIZIONE GASKET DICHTUNG JOINT EM...

Страница 38: ...190505 1 CLIPS FORCELLA CLIPS DICHTUNGSRING CLIPS CLIPSHORQUILLA 2 0190504 1 FORCELLA FORK GABEL FOURCHE HORQUILLA 1 0190503 1 TESTINA CONNECTION ANSCHLUSSSTÜCK RACCORD CODO Pos Code Q ty Descrizione Description Beschreibung Designation Descripción 5050A20 AIR GOUP GRUPPO ARIA ed 4706 Part of All models Tutti i modelli Spare parts ...

Страница 39: ...ION BERBINDUNG RACCORD CODO pos Code Q ty Descrizione Description Beschreibung Designation Descripción L544 GROUP CONNECTION optional feature GRUPPO ALLACCIAMENTO optional ed 0107 Part of 5050 EASYFORM 50Hz with boiler 7 5kW 5055 EASYFORM 50Hz with boiler 15kW 5052 EASYFORM 50Hz with boiler 7 5kW 5057 EASYFORM 50Hz with boiler 15kW Spare parts ...

Страница 40: ...vil srl Via Copernico 1 20060 Pozzo d Adda MI ITALY tel 39 02 9093141 fax 39 02 90968202 www trevil com 0811 11 10 2005 24 03 2011 Edition Date created Date last edited Document code Dealer Manufacturer Document identification ...

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