42
Installation - Refrigeration Hoses to Vehicle’s Compressor
IMPORTANT: All hose bends must maintain at least minimum bend radii with no kinks. See “Minimum Bend Radii” on page 35.
Connections at Refrigeration Module
1. Discharge Line
•
Install 90° ORS fitting onto #8 hose.
•
Install O-ring and attach ORS fitting onto oil separator fitting.
•
Route hose down to vehicle’s compressor.
•
See “Connections at compressor” on page 42.
2. Suction Line
•
Install 90° ORS fitting onto #16 hose.
•
Install O-ring and attach ORS fitting onto manifold fitting C and
tighten securely.
IMPORTANT: The suction line for the compressor must be attached
only to manifold fitting C or severe damage to the compressor will
result!
•
Route hose down through the access hole to compressor.
•
See “Connections at compressor” on page 42.
Connections at compressor
The refrigeration hoses must be routed from the cargo box, along the
vehicle’s chassis to the engine compartment and compressor while
maintaining the minimum bend radii. See “Minimum Bend Radii” on
page 35. The hoses a should be secured adequately to prevent rubbing or
chafing against hot, sharp or moving components.
1. Install a 90° ORS fitting onto the #16 suction hose and 90° ORS fitting
onto the discharge hose.
•
Place an O-ring on each fitting.
•
Lubricate the compressor refrigeration fittings and O-rings with
refrigerant oil.
2. Locate your model unit on the chart and add the proper amount of
compressor oil directly into the suction hose.
3. Provide an oil trap and connect the SUCTION hose fitting onto the
compressor fitting marked S.
4. Connect the DISCHARGE hose fitting onto the compressor fitting
marked D.
5. Use two wrenches and tighten refrigeration hose fittings.
6. Mount the liquid injection switch onto the compressor discharge fitting.
Содержание Thermo King ES300
Страница 12: ...11 Required Tools ...
Страница 18: ...17 Dimensions Condenser Module Mounting Holes ...
Страница 19: ...18 Dimensions HMI A 140 mm 5 50 in B 46 mm 1 80 in C 12 mm 50 in ...
Страница 20: ...19 BLANK PAGE ...
Страница 24: ...23 Installation 2 ES300 Evaporators Alternative Installation Method Preferred Installation Method ...
Страница 26: ...25 Installation Refrigeration Module Alternative Installation Method Preferred Installation Method ...
Страница 28: ...27 Installation Power Pack Module Alternative Installation Method Preferred Installation Method ...
Страница 30: ...29 Installation Condenser Module Preferred Installation Method Alternative Installation Method ...
Страница 38: ...37 Important Suction Line Routing and P Trap Formation NOT ACCEPTABLE From Unit ...
Страница 40: ...39 Installation Refrigeration Tubes to Compressor ...
Страница 46: ...45 System Leak Check and Evacuation ...
Страница 48: ...47 Installation Electrical Connections ...
Страница 50: ...49 Electrical Connections Evaporator s ...
Страница 52: ...51 Installation Standby Power Receptacle ...
Страница 54: ...53 Installation Drain Hoses REMOTE Evaporator HOST Evaporator Defrost Heater Wires ...
Страница 56: ...55 Installation HMI ...
Страница 62: ...61 System Charging AMOUNT OF REFRIGERANT PER MODEL Model 50 5 00 lbs ...