background image

24

CVHE-SVN04M-EN

4. Remove the economizer vent pipe flange bolts at

the compressor connection. See

“Economizer

Removal,” p. 25

for instructions.

W

WA

AR

RN

NIIN

NG

G

H

He

ea

av

vy

y O

Ob

bjje

ecctt!!

F

Fa

aiillu

urre

e tto

o ffo

ollllo

ow

w iin

nssttrru

uccttiio

on

nss b

be

ello

ow

w cco

ou

ulld

d rre

essu

ulltt iin

n

u

un

niitt d

drro

op

pp

piin

ng

g w

wh

hiicch

h cco

ou

ulld

d rre

essu

ulltt iin

n d

de

ea

atth

h o

orr

sse

erriio

ou

uss iin

njju

urry

y,, a

an

nd

d e

eq

qu

uiip

pm

me

en

ntt o

orr p

prro

op

pe

errtty

y--o

on

nlly

y

d

da

am

ma

ag

ge

e..

E

En

nssu

urre

e tth

ha

att a

allll tth

he

e lliiffttiin

ng

g e

eq

qu

uiip

pm

me

en

ntt u

usse

ed

d iiss

p

prro

op

pe

errlly

y rra

atte

ed

d ffo

orr tth

he

e w

we

eiig

gh

htt o

off tth

he

e u

un

niitt b

be

eiin

ng

g

lliifftte

ed

d.. E

Ea

acch

h o

off tth

he

e cca

ab

blle

ess ((cch

ha

aiin

nss o

orr sslliin

ng

gss)),, h

ho

oo

okkss,,

a

an

nd

d ssh

ha

acckklle

ess u

usse

ed

d tto

o lliifftt tth

he

e u

un

niitt m

mu

usstt b

be

e cca

ap

pa

ab

blle

e

o

off ssu

up

pp

po

orrttiin

ng

g tth

he

e e

en

nttiirre

e w

we

eiig

gh

htt o

off tth

he

e u

un

niitt.. L

Liiffttiin

ng

g

cca

ab

blle

ess ((cch

ha

aiin

nss o

orr sslliin

ng

gss)) m

ma

ay

y n

no

ott b

be

e o

off tth

he

e ssa

am

me

e

lle

en

ng

gtth

h.. A

Ad

djju

usstt a

ass n

ne

ecce

essssa

arry

y ffo

orr e

ev

ve

en

n u

un

niitt lliifftt..

5. Only Trane Service Agencies have access to the

certified lifting plates to allow safe compressor/
motor assembly removal. Before removing the
compressor/motor assembly, consult with a rigging
specialist. Employ rigging specialist procedures
when removing the compressor motor/assembly.

W

WA

AR

RN

NIIN

NG

G

IIm

mp

prro

op

pe

err U

Un

niitt L

Liifftt!!

U

Ussiin

ng

g tth

he

e e

ellb

bo

ow

w lliiffttiin

ng

g tta

ab

b tto

o lliifftt cch

hiilllle

err cco

ou

ulld

d

rre

essu

ulltt iin

n cch

hiilllle

err d

drro

op

pp

piin

ng

g w

wh

hiicch

h cco

ou

ulld

d rre

essu

ulltt iin

n

d

de

ea

atth

h,, sse

erriio

ou

uss iin

njju

urry

y,, o

orr e

eq

qu

uiip

pm

me

en

ntt d

da

am

ma

ag

ge

e..

••

D

Do

o N

NO

OT

T lliifftt cch

hiilllle

err u

ussiin

ng

g e

ellb

bo

ow

w lliiffttiin

ng

g tta

ab

b..

E

Ellb

bo

ow

w lliiffttiin

ng

g tta

ab

b a

an

nd

d a

ap

pp

prro

ov

ve

ed

d cclle

ev

viiss a

arre

e

u

usse

ed

d O

ON

NL

LY

Y w

wh

he

en

n rre

em

mo

ov

viin

ng

g e

ellb

bo

ow

w ffrro

om

m

cch

hiilllle

err..

••

D

Do

o n

no

ott lliifftt cch

hiilllle

err u

uttiilliizziin

ng

g w

wa

atte

errb

bo

ox

x lliiffttiin

ng

g

llu

ug

g.. W

Wa

atte

errb

bo

ox

x lliiffttiin

ng

g llu

ug

g iiss tto

o b

be

e u

usse

ed

d o

on

nlly

y

ffo

orr rre

em

mo

ov

viin

ng

g w

wa

atte

errb

bo

ox

x ffrro

om

m cch

hiilllle

err..

6. Remove the suction elbow.

There are two styles of suction elbows, a 90° elbow
and a three-piece elbow, that can be found in the
disassembly process.

N

No

otte

e:: Apply oil on steel compressor internal parts

for rust prevention. Only a thin layer of oil is
necessary. Avoid over applying. Use POE
break-in oil.

a. Use a sling to support the 90° elbow style

suction elbow. Apply slight lifting pressure.

b. Three-piece suction elbows have a lifting tab.

You will need a lifting clevis to remove the
elbow. A Crosby screw pin shackle, model S-
209, stock number 1018482 with a 5/8-in. pin is
acceptable as shown in

Figure 15, p. 24

.

Figure 15.

Lifting clevis on the suction elbow

lifting tab (three-piece elbow style)

c. Remove the bolts from the control mounting

bracket on the back of the control panel.

d. Remove the suction elbow bolts at the

compressor and evaporator connections..

e. Lift the suction elbow from the chiller being

careful to avoid damage to flange surfaces.

f.

Install protective covers on the evaporator and
compressor connections. Plastic secured with
duct tape makes an adequate cover if no heavy
objects are set on the openings.

7. Support the compressor/motor assembly as

indicated by the rigging specialist (see

Step 5

). Do

not lift the assembly; instead support the assembly
to prevent it from slipping as the compressor foot
and discharge connection flange bolts are removed.

N

NO

OT

TIIC

CE

E

E

Eq

qu

uiip

pm

me

en

ntt D

Da

am

ma

ag

ge

e!!

F

Fa

aiillu

urre

e tto

o ffo

ollllo

ow

w iin

nssttrru

uccttiio

on

nss b

be

ello

ow

w cco

ou

ulld

d rre

essu

ulltt iin

n

e

eq

qu

uiip

pm

me

en

ntt d

da

am

ma

ag

ge

e..

T

Th

he

e cca

asstt iirro

on

n ffo

oo

ott o

off tth

he

e cco

om

mp

prre

esssso

orr a

an

nd

d tth

he

e

d

diisscch

ha

arrg

ge

e fflla

an

ng

ge

e o

off tth

he

e v

vo

ollu

utte

e cca

an

n b

be

e b

brro

okke

en

n e

ea

assiilly

y

iiff rro

ou

ug

gh

h h

ha

an

nd

dlliin

ng

g o

off tth

he

e cco

om

mp

prre

esssso

orr//m

mo

otto

orr

a

asssse

em

mb

blly

y iiss a

allllo

ow

we

ed

d.. T

Ta

akke

e g

grre

ea

att cca

arre

e tto

o p

prre

ev

ve

en

ntt

tth

hiiss b

brre

ea

akka

ag

ge

e w

wh

he

en

n rre

em

mo

ov

viin

ng

g tth

he

e cco

om

mp

prre

esssso

orr//

m

mo

otto

orr a

asssse

em

mb

blly

y a

an

nd

d sse

ettttiin

ng

g iitt d

do

ow

wn

n,, o

orr w

wh

he

en

n

m

mo

ov

viin

ng

g iitt lla

atte

erra

alllly

y o

on

n tth

he

e ffllo

oo

orr ((e

e..g

g..,, o

on

n rro

olllle

errss,,

e

ettcc)).. T

Ta

akke

e e

ex

xttrra

a cca

arre

e tto

o g

ge

en

nttlly

y ssiitt tth

he

e cco

om

mp

prre

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orr//

m

mo

otto

orr a

asssse

em

mb

blly

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wn

n a

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nd

d a

av

vo

oiid

d lle

ettttiin

ng

g iitt ssw

wiin

ng

g o

orr

d

drro

op

p iin

ntto

o a

an

n o

ob

bssttrru

uccttiio

on

n w

wh

hiille

e lliiffttiin

ng

g o

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mo

ov

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g iitt..

D

Diissa

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y

Содержание CenTraVac CDHF

Страница 1: ...knowledge and training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the...

Страница 2: ...th he e j jo ob b b be ei in ng g u un nd de er rt ta ak ke en n c co ou ul ld d r re es su ul lt t i in n d de ea at th h o or r s se er ri io ou us s i in nj ju ur ry y T Te ec ch hn ni ic ci ia an...

Страница 3: ...11 Factory Warranty Information Compliance with the following is required to preserve the factory warranty A Al ll l U Un ni it t I In ns st ta al ll la at ti io on ns s Startup MUST be performed by...

Страница 4: ...ta an nt t These procedures do NOT apply to units that have been installed and electrical supply wiring has been completed Contractor Responsibilities W WA AR RN NI IN NG G H He ea av vy y O Ob bj je...

Страница 5: ...pass INDP Optional industrial control package SMP Optional supplemental motor protection INDP units only UAFD Unit mounted Adaptive Frequency drive UATR Unit mounted medium voltage auto transformer UP...

Страница 6: ...42 0 78 3 51 3 59 1 93 8 45 5 62 2 63 5 44 3 620 870 080 870 93 5 75 0 101 3 42 0 81 2 59 7 73 2 93 8 45 5 63 9 63 5 44 3 080 142 870 101 3 79 4 107 5 a 81 3 59 7 73 2 102 0 45 5 67 9 63 59 46 0 142...

Страница 7: ...102 0 45 5 64 3 63 59 46 0 142 920 98 1 84 0 111 0 a 93 2 54 3 68 0 105 5 46 9 69 8 62 5 46 0 142 210 920 106 0 89 7 109 7 a 93 3 54 6 68 7 105 4 46 9 76 2 62 5 52 4 210 920 106 5 96 0 116 0 a 93 2 54...

Страница 8: ...21 1 36 8 126 9 129 0 N A N A 72 7 210 1300 93 8 76 4 86 9 N A 21 1 36 8 124 7 135 2 87 2 87 2 82 4 250 1300 97 9 80 4 90 9 N A 18 6 36 8 137 2 139 4 N A N A 82 7 1470 1720 142 210 1720 86 5 72 8 83 3...

Страница 9: ...9 77 5 N A 146 0 91 0 4 6 142 210 1300 a a a a 147 9 83 6 3 5 154 9 90 6 5 6 210 1300 a a a a N A N A N A 152 4 95 9 3 9 250 1300 140 7 b 80 2 a N A N A N A 160 0 99 5 3 1 1470 1720 142 210 1720 a a a...

Страница 10: ...SEE NOTE 4 N No ot te es s 1 All dimensions are in inches 0 5 inch See Table 1 p 6 through Table 5 p 13 for dimension tables 2 UAFD brackets and supports shown are bolt on and removable Most brackets...

Страница 11: ...ble See Table 5 p 13 for application dimensions 3 Applies only to CVHE 190 320 NTON on 032 shells with free cooling option 4 Add 1 5 inch for distance to Tracer Adaptiview display mounting arm in stow...

Страница 12: ...N A 5000 a N A a N A 5800 a N A 123 4 N A 870 1300 440E a a a a 5000 a a a a 5800 a a 123 4 123 7 Table 4 Motor terminal boxes for CVHE CVHF and CVHG CenTraVac chillers continued Shell Size Comp Size...

Страница 13: ...5 69 3 75 9 050 080 480 400 92 4 N A 51 59 N A 440E 94 9 101 6 54 09 60 85 500 400 92 4 N A 51 59 N A 440E 94 9 101 6 54 09 60 85 565 440E 96 2 103 0 54 09 60 85 5000 97 7 104 3 55 59 62 19 080 142 7...

Страница 14: ...1 9 52 4 93 8 2250 2 Comp 2500 120 9 0 5 121 6 73 2 94 2 59 7 120 6 116 4 54 5 79 7 76 9 56 8 94 6 CDHF 3000 2 Comp 250M 120 9 0 5 121 6 76 3 92 3 63 1 120 6 116 4 54 5 84 3 76 9 56 8 96 8 3500 2 Comp...

Страница 15: ...7 1 3 092 1100 440E 6 8 11 8 13 1 3 1 5000 6 8 11 8 11 6 1 6 5800 6 8 11 8 9 8 0 2 2500 130 440E 3 6 0 5 21 1 11 1 5000 3 6 2 0 19 6 9 6 5800 3 6 3 8 17 8 7 8 092 110 440E 3 6 5 5 21 1 11 1 5000 3 6 7...

Страница 16: ...PORTS CAN BE UNBOLTED FROM BRACKETS AFD CONTROL PANEL Y2 UATR UPIR UXL STARTERS Y3 MOTOR TERMINAL BOX NOT SHOWN Y1 USTR USID STARTERS CONTROL PANEL K X Z W 1 0 90D 1210A AFD AFD DISCONNECT SWITCH TO E...

Страница 17: ...TS ARE WELDED TO EVAPORATOR ON 900 1210A AFD SUPPORTS CAN BE UNBOLTED FROM BRACKETS LARGEST MOTOR MOTOR S SPACE REMOVAL T MAX OD LARGEST MOTOR CHILLER DIMENSIONS INCHES F C CDHF UNIT SHOWN COOLING ONL...

Страница 18: ...d 10 a Heaviest motor used does not include the weight of the suction elbow b For Duplex chillers weights shown are for individual components multiply by two for total component weights for Duplex chi...

Страница 19: ...g 5190 f 250M 2500 28679 13008 10954 f 4969 f 29817 13524 11442 f 5190 f 250X 2500 31902 14470 10954 f 4969 f 33486 15188 11442 f 5190 f Note All weights are nominal and 10 a Bundle weights are for th...

Страница 20: ...units ship with a 5 psig 34 5 kPag dry nitrogen holding charge at nominal 72 F 22 C I Im mp po or rt ta an nt t New units that have been factory run tested contain residual refrigerant vent discharge...

Страница 21: ...t te e d di is sc co on nn ne ec ct ts s a an nd d d di is sc ch ha ar rg ge e a al ll l m mo ot to or r s st ta ar rt t r ru un n c ca ap pa ac ci it to or rs s b be ef fo or re e s se er rv vi ic ci...

Страница 22: ...t ta al ll le ed d a an nd d i it t i is s n ne ec ce es ss sa ar ry y t to o i in ns st ta al ll l d do ow we el li in ng g c co on nt ta ac ct t t th he e l lo oc ca al l T Tr ra an ne e S Se er rv...

Страница 23: ...at te e f fo or r r re ef fr ri ig ge er ra an nt t t ty yp pe e D Do o n no ot t u us se e n no on n a ap pp pr ro ov ve ed d r re ef fr ri ig ge er ra an nt ts s r re ef fr ri ig ge er ra an nt t s...

Страница 24: ...l ly y f fo or r r re em mo ov vi in ng g w wa at te er rb bo ox x f fr ro om m c ch hi il ll le er r 6 Remove the suction elbow There are two styles of suction elbows a 90 elbow and a three piece elb...

Страница 25: ...i ic ch h c co ou ul ld d r re es su ul lt t i in n d de ea at th h o or r s se er ri io ou us s i in nj ju ur ry y o or r e eq qu ui ip pm me en nt t d da am ma ag ge e S Sy ys st te em m c co on nt...

Страница 26: ...essor 11 Use the reverse order to reassemble the economizer on the chiller Be sure to install new gaskets at the appropriate joints 12 Torque all bolts to specifications Consult with your Trane servic...

Страница 27: ...er r N NF FP PA A 7 70 0E E t th ha at t a al ll l c ca ap pa ac ci it to or rs s h ha av ve e d di is sc ch ha ar rg ge ed d F Fo or r a ad dd di it ti io on na al l i in nf fo or rm ma at ti io on...

Страница 28: ...ie es s o on ne e a at t a a t ti im me e 5 Loosen the bolts which hold the starter to the flange on the motor Steady the starter panel as the retaining bolts are removed because the panel will tip fo...

Страница 29: ...ge er ra an nt t s su ub bs st ti it tu ut te es s o or r n no on n a ap pp pr ro ov ve ed d r re ef fr ri ig ge er ra an nt t a ad dd di it ti iv ve es s W WA AR RN NI IN NG G H He ea av vy y O Ob b...

Страница 30: ...sed for removing the suction elbow Do not lift the piping simply support it to avoid slipping as the bolts are removed from the connecting flanges Typical rigging for lifting the suction elbow can be...

Страница 31: ...ot and discharge flange connections Before tightening any of these bolts reinstall the dowel pins in the compressor foot and discharge flange 4 Tighten the compressor foot and discharge flange bolts S...

Страница 32: ...ba ac ck k t to o a at tm mo os sp ph he er ri ic c p pr re es ss su ur re e b be ef fo or re e o op pe en ni in ng g s sy ys st te em m f fo or r r re ep pa ai ir rs s M Mi ix xt tu ur re es s o of f...

Страница 33: ...CVHE CVHF CVHG Water Cooled CenTraVac Chillers with Tracer AdaptiView Control and CDHF SVX01 EN Installation Operation and Maintenance CDHF and CDHG Water Cooled CenTraVac Chillers with Tracer Adapti...

Страница 34: ...34 CVHE SVN04M EN N No ot te es s...

Страница 35: ...CVHE SVN04M EN 35 N No ot te es s...

Страница 36: ...protect food and perishables and increase industrial productivity and efficiency We are a global business committed to a world of sustainable progress and enduring results ingersollrand com Ingersoll...

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