Trane CenTraVac CDHF Скачать руководство пользователя страница 32

32

CVHE-SVN04M-EN

13. Reinstall all other chiller components which were

removed. Reconnect the inlet vane linkages.

14. Torque all bolts to specifications listed in

Table 13,

p. 32

.

Table 13.

Bolt torques

Non-gasket Joints Bolt Torques

Bolt Size (in)

Torque (ft·lb)

1/2

70

5/8

150

3/4

250

All Other Metal Joints (O-Ring Joins) Shall Use the Following

Torques

Bolt Size (in)

Torque (ft·lb)

Min.

Max

1/4

5

7

5/16

11

15

3/8

22

27

1/2

55

75

5/8

120

165

3/4

200

280

1

400

550

All Joints with Flat Elastomeric Gaskets Shall Use the Following

Bolt Torque

Bolt Size (in)

Torque (ft·lb)

Min.

Max

5/16

8

12

3/8

12

18

1/2

33

50

5/8

70

90

3/4

105

155

15. Reconnect the previously cut compressor/motor oil

supply and return lines and the motor cooling lines
using the factory-supplied couplings.

Brazing

W

WA

AR

RN

NIIN

NG

G

E

Ex

xp

pllo

ossiio

on

n H

Ha

azza

arrd

d a

an

nd

d D

De

ea

ad

dlly

y G

Ga

asse

ess!!

F

Fa

aiillu

urre

e tto

o ffo

ollllo

ow

w a

allll p

prro

op

pe

err ssa

affe

e rre

effrriig

ge

erra

an

ntt

h

ha

an

nd

dlliin

ng

g p

prra

accttiicce

ess cco

ou

ulld

d rre

essu

ulltt iin

n d

de

ea

atth

h o

orr sse

erriio

ou

uss

iin

njju

urry

y..

N

Ne

ev

ve

err sso

olld

de

err,, b

brra

azze

e o

orr w

we

elld

d o

on

n rre

effrriig

ge

erra

an

ntt lliin

ne

ess o

orr

a

an

ny

y u

un

niitt cco

om

mp

po

on

ne

en

nttss tth

ha

att a

arre

e a

ab

bo

ov

ve

e a

attm

mo

ossp

ph

he

erriicc

p

prre

essssu

urre

e o

orr w

wh

he

erre

e rre

effrriig

ge

erra

an

ntt m

ma

ay

y b

be

e p

prre

esse

en

ntt..

A

Allw

wa

ay

yss rre

em

mo

ov

ve

e rre

effrriig

ge

erra

an

ntt b

by

y ffo

ollllo

ow

wiin

ng

g tth

he

e

g

gu

uiid

de

elliin

ne

ess e

esstta

ab

blliissh

he

ed

d b

by

y tth

he

e E

EP

PA

A F

Fe

ed

de

erra

all C

Clle

ea

an

n

A

Aiirr A

Acctt o

orr o

otth

he

err sstta

atte

e o

orr llo

occa

all cco

od

de

ess a

ass a

ap

pp

prro

op

prriia

atte

e..

A

Afftte

err rre

effrriig

ge

erra

an

ntt rre

em

mo

ov

va

all,, u

usse

e d

drry

y n

niittrro

og

ge

en

n tto

o

b

brriin

ng

g ssy

ysstte

em

m b

ba

acckk tto

o a

attm

mo

ossp

ph

he

erriicc p

prre

essssu

urre

e b

be

effo

orre

e

o

op

pe

en

niin

ng

g ssy

ysstte

em

m ffo

orr rre

ep

pa

aiirrss.. M

Miix

xttu

urre

ess o

off

rre

effrriig

ge

erra

an

nttss a

an

nd

d a

aiirr u

un

nd

de

err p

prre

essssu

urre

e m

ma

ay

y b

be

ecco

om

me

e

cco

om

mb

bu

ussttiib

blle

e iin

n tth

he

e p

prre

esse

en

ncce

e o

off a

an

n iig

gn

niittiio

on

n sso

ou

urrcce

e

lle

ea

ad

diin

ng

g tto

o a

an

n e

ex

xp

pllo

ossiio

on

n.. E

Ex

xcce

essssiiv

ve

e h

he

ea

att ffrro

om

m

sso

olld

de

erriin

ng

g,, b

brra

azziin

ng

g o

orr w

we

elld

diin

ng

g w

wiitth

h rre

effrriig

ge

erra

an

ntt

v

va

ap

po

orrss p

prre

esse

en

ntt cca

an

n ffo

orrm

m h

hiig

gh

hlly

y tto

ox

xiicc g

ga

asse

ess a

an

nd

d

e

ex

xttrre

em

me

elly

y cco

orrrro

ossiiv

ve

e a

acciid

dss..

Except as noted in the following, braze with the
following filler metals:

Braze all copper-to-copper joints with A.W.S. BcuP-
6 filler metal.

Braze all copper-to-brass joints with A.W.S. BcuP-6
filler metal using white or black brazing flux.

Braze all other joints with A.W.S. Bag-28 filler
metal.

Bleed dry nitrogen through the lines while brazing to
prevent the formation of oxides which can contaminate
the oil and refrigerant systems.

N

No

otte

e:: Use silver soldering with 96% Sn-4% Ag (for

example, J.W. Harris Co. Stay Brite

®

) to replace

brazing when the heat from brazing would be
detrimental to the immediate or nearby parts.

E

Ex

xa

am

mp

plle

ess::

1. Joints next to threaded joints in which the copper

or brass threads become too soft and/or Loctite

®

loses its sealing capability due to excess heat.

2. Joints next to valves in which the valves cannot be

taken apart or are not recommended for brazing.

Final Installation Procedures

After the chiller has been moved to the equipment
room and reassembled under Trane supervision, leak
testing, and evacuation can be performed by Trane or
under Trane supervision. Upon verification of leak
tightness, installation can proceed for unit piping,
wiring, etc. After installation has been completed, fill
out CTV-ADF001*-EN (

CenTraVac

Installation

Completion Check Sheet and Request for Trane
Service

) to schedule the startup; the chiller

R

Re

ea

asssse

em

mb

blly

y

Содержание CenTraVac CDHF

Страница 1: ...knowledge and training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the...

Страница 2: ...th he e j jo ob b b be ei in ng g u un nd de er rt ta ak ke en n c co ou ul ld d r re es su ul lt t i in n d de ea at th h o or r s se er ri io ou us s i in nj ju ur ry y T Te ec ch hn ni ic ci ia an...

Страница 3: ...11 Factory Warranty Information Compliance with the following is required to preserve the factory warranty A Al ll l U Un ni it t I In ns st ta al ll la at ti io on ns s Startup MUST be performed by...

Страница 4: ...ta an nt t These procedures do NOT apply to units that have been installed and electrical supply wiring has been completed Contractor Responsibilities W WA AR RN NI IN NG G H He ea av vy y O Ob bj je...

Страница 5: ...pass INDP Optional industrial control package SMP Optional supplemental motor protection INDP units only UAFD Unit mounted Adaptive Frequency drive UATR Unit mounted medium voltage auto transformer UP...

Страница 6: ...42 0 78 3 51 3 59 1 93 8 45 5 62 2 63 5 44 3 620 870 080 870 93 5 75 0 101 3 42 0 81 2 59 7 73 2 93 8 45 5 63 9 63 5 44 3 080 142 870 101 3 79 4 107 5 a 81 3 59 7 73 2 102 0 45 5 67 9 63 59 46 0 142...

Страница 7: ...102 0 45 5 64 3 63 59 46 0 142 920 98 1 84 0 111 0 a 93 2 54 3 68 0 105 5 46 9 69 8 62 5 46 0 142 210 920 106 0 89 7 109 7 a 93 3 54 6 68 7 105 4 46 9 76 2 62 5 52 4 210 920 106 5 96 0 116 0 a 93 2 54...

Страница 8: ...21 1 36 8 126 9 129 0 N A N A 72 7 210 1300 93 8 76 4 86 9 N A 21 1 36 8 124 7 135 2 87 2 87 2 82 4 250 1300 97 9 80 4 90 9 N A 18 6 36 8 137 2 139 4 N A N A 82 7 1470 1720 142 210 1720 86 5 72 8 83 3...

Страница 9: ...9 77 5 N A 146 0 91 0 4 6 142 210 1300 a a a a 147 9 83 6 3 5 154 9 90 6 5 6 210 1300 a a a a N A N A N A 152 4 95 9 3 9 250 1300 140 7 b 80 2 a N A N A N A 160 0 99 5 3 1 1470 1720 142 210 1720 a a a...

Страница 10: ...SEE NOTE 4 N No ot te es s 1 All dimensions are in inches 0 5 inch See Table 1 p 6 through Table 5 p 13 for dimension tables 2 UAFD brackets and supports shown are bolt on and removable Most brackets...

Страница 11: ...ble See Table 5 p 13 for application dimensions 3 Applies only to CVHE 190 320 NTON on 032 shells with free cooling option 4 Add 1 5 inch for distance to Tracer Adaptiview display mounting arm in stow...

Страница 12: ...N A 5000 a N A a N A 5800 a N A 123 4 N A 870 1300 440E a a a a 5000 a a a a 5800 a a 123 4 123 7 Table 4 Motor terminal boxes for CVHE CVHF and CVHG CenTraVac chillers continued Shell Size Comp Size...

Страница 13: ...5 69 3 75 9 050 080 480 400 92 4 N A 51 59 N A 440E 94 9 101 6 54 09 60 85 500 400 92 4 N A 51 59 N A 440E 94 9 101 6 54 09 60 85 565 440E 96 2 103 0 54 09 60 85 5000 97 7 104 3 55 59 62 19 080 142 7...

Страница 14: ...1 9 52 4 93 8 2250 2 Comp 2500 120 9 0 5 121 6 73 2 94 2 59 7 120 6 116 4 54 5 79 7 76 9 56 8 94 6 CDHF 3000 2 Comp 250M 120 9 0 5 121 6 76 3 92 3 63 1 120 6 116 4 54 5 84 3 76 9 56 8 96 8 3500 2 Comp...

Страница 15: ...7 1 3 092 1100 440E 6 8 11 8 13 1 3 1 5000 6 8 11 8 11 6 1 6 5800 6 8 11 8 9 8 0 2 2500 130 440E 3 6 0 5 21 1 11 1 5000 3 6 2 0 19 6 9 6 5800 3 6 3 8 17 8 7 8 092 110 440E 3 6 5 5 21 1 11 1 5000 3 6 7...

Страница 16: ...PORTS CAN BE UNBOLTED FROM BRACKETS AFD CONTROL PANEL Y2 UATR UPIR UXL STARTERS Y3 MOTOR TERMINAL BOX NOT SHOWN Y1 USTR USID STARTERS CONTROL PANEL K X Z W 1 0 90D 1210A AFD AFD DISCONNECT SWITCH TO E...

Страница 17: ...TS ARE WELDED TO EVAPORATOR ON 900 1210A AFD SUPPORTS CAN BE UNBOLTED FROM BRACKETS LARGEST MOTOR MOTOR S SPACE REMOVAL T MAX OD LARGEST MOTOR CHILLER DIMENSIONS INCHES F C CDHF UNIT SHOWN COOLING ONL...

Страница 18: ...d 10 a Heaviest motor used does not include the weight of the suction elbow b For Duplex chillers weights shown are for individual components multiply by two for total component weights for Duplex chi...

Страница 19: ...g 5190 f 250M 2500 28679 13008 10954 f 4969 f 29817 13524 11442 f 5190 f 250X 2500 31902 14470 10954 f 4969 f 33486 15188 11442 f 5190 f Note All weights are nominal and 10 a Bundle weights are for th...

Страница 20: ...units ship with a 5 psig 34 5 kPag dry nitrogen holding charge at nominal 72 F 22 C I Im mp po or rt ta an nt t New units that have been factory run tested contain residual refrigerant vent discharge...

Страница 21: ...t te e d di is sc co on nn ne ec ct ts s a an nd d d di is sc ch ha ar rg ge e a al ll l m mo ot to or r s st ta ar rt t r ru un n c ca ap pa ac ci it to or rs s b be ef fo or re e s se er rv vi ic ci...

Страница 22: ...t ta al ll le ed d a an nd d i it t i is s n ne ec ce es ss sa ar ry y t to o i in ns st ta al ll l d do ow we el li in ng g c co on nt ta ac ct t t th he e l lo oc ca al l T Tr ra an ne e S Se er rv...

Страница 23: ...at te e f fo or r r re ef fr ri ig ge er ra an nt t t ty yp pe e D Do o n no ot t u us se e n no on n a ap pp pr ro ov ve ed d r re ef fr ri ig ge er ra an nt ts s r re ef fr ri ig ge er ra an nt t s...

Страница 24: ...l ly y f fo or r r re em mo ov vi in ng g w wa at te er rb bo ox x f fr ro om m c ch hi il ll le er r 6 Remove the suction elbow There are two styles of suction elbows a 90 elbow and a three piece elb...

Страница 25: ...i ic ch h c co ou ul ld d r re es su ul lt t i in n d de ea at th h o or r s se er ri io ou us s i in nj ju ur ry y o or r e eq qu ui ip pm me en nt t d da am ma ag ge e S Sy ys st te em m c co on nt...

Страница 26: ...essor 11 Use the reverse order to reassemble the economizer on the chiller Be sure to install new gaskets at the appropriate joints 12 Torque all bolts to specifications Consult with your Trane servic...

Страница 27: ...er r N NF FP PA A 7 70 0E E t th ha at t a al ll l c ca ap pa ac ci it to or rs s h ha av ve e d di is sc ch ha ar rg ge ed d F Fo or r a ad dd di it ti io on na al l i in nf fo or rm ma at ti io on...

Страница 28: ...ie es s o on ne e a at t a a t ti im me e 5 Loosen the bolts which hold the starter to the flange on the motor Steady the starter panel as the retaining bolts are removed because the panel will tip fo...

Страница 29: ...ge er ra an nt t s su ub bs st ti it tu ut te es s o or r n no on n a ap pp pr ro ov ve ed d r re ef fr ri ig ge er ra an nt t a ad dd di it ti iv ve es s W WA AR RN NI IN NG G H He ea av vy y O Ob b...

Страница 30: ...sed for removing the suction elbow Do not lift the piping simply support it to avoid slipping as the bolts are removed from the connecting flanges Typical rigging for lifting the suction elbow can be...

Страница 31: ...ot and discharge flange connections Before tightening any of these bolts reinstall the dowel pins in the compressor foot and discharge flange 4 Tighten the compressor foot and discharge flange bolts S...

Страница 32: ...ba ac ck k t to o a at tm mo os sp ph he er ri ic c p pr re es ss su ur re e b be ef fo or re e o op pe en ni in ng g s sy ys st te em m f fo or r r re ep pa ai ir rs s M Mi ix xt tu ur re es s o of f...

Страница 33: ...CVHE CVHF CVHG Water Cooled CenTraVac Chillers with Tracer AdaptiView Control and CDHF SVX01 EN Installation Operation and Maintenance CDHF and CDHG Water Cooled CenTraVac Chillers with Tracer Adapti...

Страница 34: ...34 CVHE SVN04M EN N No ot te es s...

Страница 35: ...CVHE SVN04M EN 35 N No ot te es s...

Страница 36: ...protect food and perishables and increase industrial productivity and efficiency We are a global business committed to a world of sustainable progress and enduring results ingersollrand com Ingersoll...

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