
32
CVHE-SVN04M-EN
13. Reinstall all other chiller components which were
removed. Reconnect the inlet vane linkages.
14. Torque all bolts to specifications listed in
Table 13.
Bolt torques
Non-gasket Joints Bolt Torques
Bolt Size (in)
Torque (ft·lb)
1/2
70
5/8
150
3/4
250
All Other Metal Joints (O-Ring Joins) Shall Use the Following
Torques
Bolt Size (in)
Torque (ft·lb)
Min.
Max
1/4
5
7
5/16
11
15
3/8
22
27
1/2
55
75
5/8
120
165
3/4
200
280
1
400
550
All Joints with Flat Elastomeric Gaskets Shall Use the Following
Bolt Torque
Bolt Size (in)
Torque (ft·lb)
Min.
Max
5/16
8
12
3/8
12
18
1/2
33
50
5/8
70
90
3/4
105
155
15. Reconnect the previously cut compressor/motor oil
supply and return lines and the motor cooling lines
using the factory-supplied couplings.
Brazing
W
WA
AR
RN
NIIN
NG
G
E
Ex
xp
pllo
ossiio
on
n H
Ha
azza
arrd
d a
an
nd
d D
De
ea
ad
dlly
y G
Ga
asse
ess!!
F
Fa
aiillu
urre
e tto
o ffo
ollllo
ow
w a
allll p
prro
op
pe
err ssa
affe
e rre
effrriig
ge
erra
an
ntt
h
ha
an
nd
dlliin
ng
g p
prra
accttiicce
ess cco
ou
ulld
d rre
essu
ulltt iin
n d
de
ea
atth
h o
orr sse
erriio
ou
uss
iin
njju
urry
y..
N
Ne
ev
ve
err sso
olld
de
err,, b
brra
azze
e o
orr w
we
elld
d o
on
n rre
effrriig
ge
erra
an
ntt lliin
ne
ess o
orr
a
an
ny
y u
un
niitt cco
om
mp
po
on
ne
en
nttss tth
ha
att a
arre
e a
ab
bo
ov
ve
e a
attm
mo
ossp
ph
he
erriicc
p
prre
essssu
urre
e o
orr w
wh
he
erre
e rre
effrriig
ge
erra
an
ntt m
ma
ay
y b
be
e p
prre
esse
en
ntt..
A
Allw
wa
ay
yss rre
em
mo
ov
ve
e rre
effrriig
ge
erra
an
ntt b
by
y ffo
ollllo
ow
wiin
ng
g tth
he
e
g
gu
uiid
de
elliin
ne
ess e
esstta
ab
blliissh
he
ed
d b
by
y tth
he
e E
EP
PA
A F
Fe
ed
de
erra
all C
Clle
ea
an
n
A
Aiirr A
Acctt o
orr o
otth
he
err sstta
atte
e o
orr llo
occa
all cco
od
de
ess a
ass a
ap
pp
prro
op
prriia
atte
e..
A
Afftte
err rre
effrriig
ge
erra
an
ntt rre
em
mo
ov
va
all,, u
usse
e d
drry
y n
niittrro
og
ge
en
n tto
o
b
brriin
ng
g ssy
ysstte
em
m b
ba
acckk tto
o a
attm
mo
ossp
ph
he
erriicc p
prre
essssu
urre
e b
be
effo
orre
e
o
op
pe
en
niin
ng
g ssy
ysstte
em
m ffo
orr rre
ep
pa
aiirrss.. M
Miix
xttu
urre
ess o
off
rre
effrriig
ge
erra
an
nttss a
an
nd
d a
aiirr u
un
nd
de
err p
prre
essssu
urre
e m
ma
ay
y b
be
ecco
om
me
e
cco
om
mb
bu
ussttiib
blle
e iin
n tth
he
e p
prre
esse
en
ncce
e o
off a
an
n iig
gn
niittiio
on
n sso
ou
urrcce
e
lle
ea
ad
diin
ng
g tto
o a
an
n e
ex
xp
pllo
ossiio
on
n.. E
Ex
xcce
essssiiv
ve
e h
he
ea
att ffrro
om
m
sso
olld
de
erriin
ng
g,, b
brra
azziin
ng
g o
orr w
we
elld
diin
ng
g w
wiitth
h rre
effrriig
ge
erra
an
ntt
v
va
ap
po
orrss p
prre
esse
en
ntt cca
an
n ffo
orrm
m h
hiig
gh
hlly
y tto
ox
xiicc g
ga
asse
ess a
an
nd
d
e
ex
xttrre
em
me
elly
y cco
orrrro
ossiiv
ve
e a
acciid
dss..
Except as noted in the following, braze with the
following filler metals:
•
Braze all copper-to-copper joints with A.W.S. BcuP-
6 filler metal.
•
Braze all copper-to-brass joints with A.W.S. BcuP-6
filler metal using white or black brazing flux.
•
Braze all other joints with A.W.S. Bag-28 filler
metal.
Bleed dry nitrogen through the lines while brazing to
prevent the formation of oxides which can contaminate
the oil and refrigerant systems.
N
No
otte
e:: Use silver soldering with 96% Sn-4% Ag (for
example, J.W. Harris Co. Stay Brite
®
) to replace
brazing when the heat from brazing would be
detrimental to the immediate or nearby parts.
E
Ex
xa
am
mp
plle
ess::
1. Joints next to threaded joints in which the copper
or brass threads become too soft and/or Loctite
®
loses its sealing capability due to excess heat.
2. Joints next to valves in which the valves cannot be
taken apart or are not recommended for brazing.
Final Installation Procedures
After the chiller has been moved to the equipment
room and reassembled under Trane supervision, leak
testing, and evacuation can be performed by Trane or
under Trane supervision. Upon verification of leak
tightness, installation can proceed for unit piping,
wiring, etc. After installation has been completed, fill
out CTV-ADF001*-EN (
CenTraVac
™
Installation
Completion Check Sheet and Request for Trane
Service
) to schedule the startup; the chiller
Содержание CenTraVac CDHF
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