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Installer’s Guide

IMPORTANT:  Read this entire manual before beginning installation procedures. 

 

IMPORTANT: 

Do not connect gas piping to the unit until a line pres-

sure test has been completed. This unit should never be exposed to 

gas line pressure in excess of 14 inches water column (1/2 PSIG). 

The furnace and its equipment shutoff valve must be disconnected 

from the gas supply piping system during any pressure testing of 

that system at test pressures in excess of 1/2 psi.  

Safety Considerations

WARNING: INDICATES A POTENTIALLY HAZ-

ARDOUS SITUATION WHICH, IF NOT AVOIDED, 

COULD RESULT IN DEATH OR SERIOUS IN-

JURY. 

CAUTION: Indicates a potentially hazardous situation 
which, if not avoided, may result in minor or moderate in-
jury. It may also be used to alert against unsafe practices 
and where property-damage-only accidents could occur.

NOTICE

Warning and Cautions appear at appropriate 
locations throughout this guide. Read these 
carefully.

EXPLOSION HAZARD!

Propane gas is heavier than air and may collect in any low 

areas or confined spaces. In addition, odorant fade may make 

the gas undetectable except with a warning device. If the 

gas furnace is installed in a basement, an excavated areas 

or a confined space, it is strongly recommended to contact 

a gas supplier to install a gas detecting warning device in 

case of leak. The manufacturer of your furnace does not test 

any detectors and makes no representations regarding any 

brand or type of detector.

WARNING

!

CAUTION

!

CAUTION

!

CONTAINS REFRIGERANT!
SYSTEM CONTAINS OIL AND REFRIGERANT UNDER 
HIGH PRESSURE. RECOVER REFRIGERANT TO RELIEVE 
PRESSURE BEFORE OPENING SYSTEM. Failure to follow 
proper procedures can result in personal illness or injury 
or severe equipment damage.

CAUTION

!

RECONNECT ALL GROUNDING DEVICES.
All parts of this product that are capable of conducting 
electrical current are grounded.  If grounding wires, screws, 
straps, clips, nuts, or washers used to complete a path to 
ground are removed for service, they must be returned to 
their original position and properly fastened.

CAUTION

!

Hot Surface!

Do Not touch top of compressor. May cause minor to severe 

burning.

Unit contains R-410A Refrigerant!

R-410A operating pressure exceeds the limit of R-22. Proper 

service equipment is required. Failure to use proper service 

tools may result in equipment damage or personal injury.

SERVICE

Use only R-410A Refrigerant and approved POE compres-

sor oil.

IMPORTANT:

 Wear appropriate gloves, arm sleeve protectors, 

and eye protection when servicing or maintaining this equipment.

PRECAUTIONARY MEASURES

• 

Avoid breathing fiberglass dust

• 

Use a NIOSH approved dust/mist respirator

• 

Avoid contact with the skin or eyes. Wear long-sleeved, 
loose fitting clothing, gloves, and eye protection.

• 

Wash clothes separately from other clothing, rinse 
washer thoroughly.

• 

Operations, such as sawing, blowing, tear-out, and 
spraying may generate fiber concentrations requiring 
additional respiratory protection. Use the appropriate 
NIOSH approved respirator in these situations.

FIRST AID  MEASURES

Eye Contact: 

Flush eyes with water to remove  

     

 

dust. If symptoms persist, seek medical  

      

attention.

Skin Contact: 

Wash affected area gently with soap and  

     

 

warm water after handling.

This product contains fiberglass wool insulation! Fiberglass 
dust and ceramic fibers are believed by the state of California 
to cause cancer through inhalation. Glasswool fibers may 
also cause respiratory, skin, or eye irritation.

CAUTION

!

Never use combustible cleaning fluids on any part of the 

furnace.

IMPORTANT:

 This product has been designed and manufactured 

to meet ENERGY STAR criteria for energy efficiency. However, 

proper refrigerant charge and proper air flow are critical to 

achieve rated capacity and efficiency. Installation of this product 

should follow the manufacturer’s refrigerant charging and air flow 

instructions. 

Failure to confirm proper charge and airflow may 

reduce energy efficiency and shorten equipment life. 

EXPLOSION HAZARD!

To prevent an explosion or possible injury, death, and equip-

ment damage, do not store combustible materials, gasoline, 

or other flammable vapors or liquids near the unit.

WARNING

!

WARNING

!

CAUTION

!

Caution must be taken at all times to avoid personal injuries 

and/or damage to equipment.

IMPORTANT:

 Reconnect all grounding devices. All parts of this 

product capable of conducting electrical current are grounded. If 

grounding wires, screws, straps, clips, nuts, or washers used to 

complete a path to ground are removed for service, they must be 

returned to their original position and properly fastened.

IMPORTANT: 

Air filters and media wheels or plates shall meet the test 

requirements in UL 900.

Содержание 4YCY4042C

Страница 1: ...out the evaporator fan or coil access panels in place Reinstall the access panels after performing maintenance proceedures on the fan Operating the unit without the access panels properly installed ma...

Страница 2: ...per service equipment is required Failure to use proper service tools may result in equipment damage or personal injury SERVICE Use only R 410A Refrigerant and approved POE compres sor oil IMPORTANT W...

Страница 3: ...work to Roof Frame 16 Attaching Horizontal Ductwork to Unit 16 Condensate Drain Piping 16 Gas Piping Installation 16 Pipe Delivery Schedule natural gas only 17 Gas Pressure Set up Precautions 17 Gas S...

Страница 4: ...Guide Step 2 Determine Unit Clearances Figure 1 4YCZ6036 1 of 3 Figures 1 through 6 show the unit critical dimensions NOTE The view labeled Bottom Side represents the Base as viewed looking up from u...

Страница 5: ...Page 5 Installer s Guide Figure 2 4YCZ6036 2 of 3...

Страница 6: ...Page 6 Installer s Guide Figure 3 4YCZ6036 3 of 3...

Страница 7: ...Page 7 Installer s Guide Figure 4 4YCZ6048 through 4YCZ6060 1 of 3 NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit...

Страница 8: ...Page 8 Installer s Guide Figure 5 4YCZ6048 through 4YCZ6060 2 of 3...

Страница 9: ...Page 9 Installer s Guide Figure 6 4YCZ6048 through 4YCZ6060 3 of 3...

Страница 10: ...to the Installation section for instruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabricate...

Страница 11: ...clearance to combustible mate rial shall be maintained on air outlet duct Rooftop Installation Curb Mounting Convert Horizontal Airflow to Down Airflow The factory ships the unit for horizontal airfl...

Страница 12: ...abs or flanges Failure to observe these warnings may result in equipment damage 1 Before preparing the unit for lifting check the unit dimension drawings for center of gravity for lifting safety Figur...

Страница 13: ...roof top applications using field fabricated ducts and sleeper rails rather than a curb or frame use the following procedure 1 Locate and secure the sleeper rails to the roof Three 3 sleeper rails are...

Страница 14: ...ible for the unauthorized use of this drawing and expressly disclaims any liability for damages resulting from such unauthorized use Gasket Seal Spreader Bars Base of unit rest on top of curb rails Dr...

Страница 15: ...rizontal Airflow Application with Frame Supply Air Return Air Roof Flashing Channel Iron Center Support Center Sup port required on all Frame Applications Angle Iron Frame Roof Flashing Return Air Ang...

Страница 16: ...ise and vibration transmission Elbows with turning vanes or splitters are recommended to minimize air noise and resistance The first elbow in the ductwork leaving the unit should be no closer than two...

Страница 17: ...making the gas pipe connection give serious consideration to providing the clearance necessary to remove the accesspanelsontheunit e g economizerandfilteraccesspanels NOTE In the absence of local cod...

Страница 18: ...chonthegasvalveinletboss connect the gas piping to the unit Check the completed piping for leaks using a soap and water solution or the equivalent 6 After installation of the gas pipe in the unit the...

Страница 19: ...ns Models that require 49 orifices for altitudes from 7000 8000 orifices must be changed to 50 HIGH ALTITUDE DERATE CHART NAT Altitude In Feet Inputs shown are with factory orifices 3 5 WC High Fire 1...

Страница 20: ...tioning systems been checked at the service ports for charge and leak tested if necessary Does the condenser fan and indoor blower turn free without rub bing and are they tight on the shafts Has the i...

Страница 21: ...Page 21 Installer s Guide Figure 22 4YCZ6 Field Wiring Diagram NOTE For economizer wiring instructions see the Installer s Guide that came with your economizer...

Страница 22: ...ating Cycle Theseunitsareequippedwithasolid stateignitioncontrolthatlights the burners each time the thermostat calls for heat The burners are extinguished during the OFF cycle The gas heating section...

Страница 23: ...nd postpurge The indoor blower motor will continue to operate at the current speed for 60 or 90 seconds after the flames are extinguished Sequence of Operation Safety Sequences This product is equippe...

Страница 24: ...stible materials gasoline or other flammable vapors or liquids near the unit WARNING Someoftheperiodicmaintenancefunctionsofthe4YCZ6unitcan beperformedbytheowner thisincludesreplacingthedisposable or...

Страница 25: ...Hood and Combustion Blower Cleaning Manifold Pressure Check and Adjust 1 Connect a manometer to the pressure tap at the outlet side of the unit s gas valve remove the Control Heat access panel Read th...

Страница 26: ...3 Flashes Pressure switch problem detected Fast Flash Rate Not used 4 Flashes High Limit switch protection device open Steady ON Normal No Call for Heat 5 Flashes Flame sensed and gas valve not energi...

Страница 27: ...Page 27 Installer s Guide...

Страница 28: ...ide Trane 6200 Troup Highway Tyler TX 75707 9010 The manufacturer has a policy of continuous product and product data improvement and it reserves the right to change design and specification without n...

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