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Page 16 

                 

Installer’s Guide

Gas Piping Installation

FIRE OR EXPLOSION HAZARD!
Failure to follow the safety warning exactly could result in 
serious injury, death, or property damage. Never test for 
gas leaks with an open flame. Use a commercially available 
soap solution made specifically for the detection of leaks to 
check all connections. A fire or explosion may result causing 
property damage, personal injury or loss of life.

WARNING

!

Attaching Horizontal Ductwork to Unit

All conditioned air ductwork should be insulated to minimize heating 
and cooling duct losses. Use a minimum of two (2) inches of insulation 
with a vapor barrier. The outside ductwork must be weatherproofed 
between the unit and the building. 

When attaching ductwork to a horizontal unit, provide a flexible 
watertight connection to prevent noise transmission from the unit 
to the ducts. The flexible connection 

must

 be indoors and made 

out of heavy canvas. 

NOTE:  Do not draw the canvas taut between the solid  ducts.

Attaching Downflow Ductwork to Roof Curb

Supply and return air flanges are provided on the BAYCURB050 
and BAYCURB051 model roof curbs for easy duct installation.  All 
ductwork must be run and attached to the curb before the unit is 
set into place.

Attaching Downflow Ductwork to Roof Frame

Follow these guidelines for ductwork construction:
Connections to the unit should be made with three (3) inch canvas 
connectors to minimize noise and vibration transmission.
Elbows with turning vanes or splitters are recommended to minimize 
air noise and resistance.
The first elbow in the ductwork leaving the unit  should be no closer 
than two (2) feet from the unit to minimize noise and resistance.
To prevent leaking, do not attach the ductwork to the bottom of the 
unit base; refer to the bottom example in Figure 14.

A 3/4-inch female NPT condensate drain connection is provided on 
the filter access panel end of the unit

.

  Provide a trap and fill it with 

water before starting the unit to avoid air from being drawn through. 
Follow local codes and standard piping practices when running the 
drain line. Pitch the line downward away from the unit. Avoid long 
horizontal runs. See Figure 16.

NOTE: Do not use reducing fittings in the drain lines.  

The condensate drain must be:

 

Made of 3/4" pipe.

 

Pitched 1/4" per foot to provide free drainage to convenient drain 
system.

 

Trapped.

 

Must not be connected to a closed drain system unless the trap 
is properly vented.

Ductwork Installation

Figure 16.  Typical Condensate Drain Piping

FIELD DUCT

UNIT DUCT

FLANGE

UNIT BASE

AIR PROOF

THIS SEAM

FIELD DUCT

UNIT DUCT

FLANGE

UNIT BASE

AIR PROOF

THIS SEAM

FIELD

DUCT

UNIT DUCT FLANGE

UNIT BASE

AIR PROOF

THIS SEAM

FIELD DUCT

UNIT DUCT

FLANGE

UNIT BASE

NOT RECOMMENDED

WATERPROOF SEAM

WITH BUTYL OR 

SILICONE

Figure 14. Down Airflow Ductwork

Figure 15. Horizontal Airflow Ductwork

FIELD DUCT

UNIT EXTERIOR

WEATHERPROOF

THIS SEAM

FIELD DUCT

UNIT EXTERIOR

WEATHERPROOF

THIS SEAM

3

/

4

" PVC OR COPPER

TUBING AND FITTINGS

1-1/2" 

MIN.

1-1/2" 

MIN.

Condensate Drain Piping

Содержание 4YCY4042C

Страница 1: ...out the evaporator fan or coil access panels in place Reinstall the access panels after performing maintenance proceedures on the fan Operating the unit without the access panels properly installed ma...

Страница 2: ...per service equipment is required Failure to use proper service tools may result in equipment damage or personal injury SERVICE Use only R 410A Refrigerant and approved POE compres sor oil IMPORTANT W...

Страница 3: ...work to Roof Frame 16 Attaching Horizontal Ductwork to Unit 16 Condensate Drain Piping 16 Gas Piping Installation 16 Pipe Delivery Schedule natural gas only 17 Gas Pressure Set up Precautions 17 Gas S...

Страница 4: ...Guide Step 2 Determine Unit Clearances Figure 1 4YCZ6036 1 of 3 Figures 1 through 6 show the unit critical dimensions NOTE The view labeled Bottom Side represents the Base as viewed looking up from u...

Страница 5: ...Page 5 Installer s Guide Figure 2 4YCZ6036 2 of 3...

Страница 6: ...Page 6 Installer s Guide Figure 3 4YCZ6036 3 of 3...

Страница 7: ...Page 7 Installer s Guide Figure 4 4YCZ6048 through 4YCZ6060 1 of 3 NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit...

Страница 8: ...Page 8 Installer s Guide Figure 5 4YCZ6048 through 4YCZ6060 2 of 3...

Страница 9: ...Page 9 Installer s Guide Figure 6 4YCZ6048 through 4YCZ6060 3 of 3...

Страница 10: ...to the Installation section for instruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabricate...

Страница 11: ...clearance to combustible mate rial shall be maintained on air outlet duct Rooftop Installation Curb Mounting Convert Horizontal Airflow to Down Airflow The factory ships the unit for horizontal airfl...

Страница 12: ...abs or flanges Failure to observe these warnings may result in equipment damage 1 Before preparing the unit for lifting check the unit dimension drawings for center of gravity for lifting safety Figur...

Страница 13: ...roof top applications using field fabricated ducts and sleeper rails rather than a curb or frame use the following procedure 1 Locate and secure the sleeper rails to the roof Three 3 sleeper rails are...

Страница 14: ...ible for the unauthorized use of this drawing and expressly disclaims any liability for damages resulting from such unauthorized use Gasket Seal Spreader Bars Base of unit rest on top of curb rails Dr...

Страница 15: ...rizontal Airflow Application with Frame Supply Air Return Air Roof Flashing Channel Iron Center Support Center Sup port required on all Frame Applications Angle Iron Frame Roof Flashing Return Air Ang...

Страница 16: ...ise and vibration transmission Elbows with turning vanes or splitters are recommended to minimize air noise and resistance The first elbow in the ductwork leaving the unit should be no closer than two...

Страница 17: ...making the gas pipe connection give serious consideration to providing the clearance necessary to remove the accesspanelsontheunit e g economizerandfilteraccesspanels NOTE In the absence of local cod...

Страница 18: ...chonthegasvalveinletboss connect the gas piping to the unit Check the completed piping for leaks using a soap and water solution or the equivalent 6 After installation of the gas pipe in the unit the...

Страница 19: ...ns Models that require 49 orifices for altitudes from 7000 8000 orifices must be changed to 50 HIGH ALTITUDE DERATE CHART NAT Altitude In Feet Inputs shown are with factory orifices 3 5 WC High Fire 1...

Страница 20: ...tioning systems been checked at the service ports for charge and leak tested if necessary Does the condenser fan and indoor blower turn free without rub bing and are they tight on the shafts Has the i...

Страница 21: ...Page 21 Installer s Guide Figure 22 4YCZ6 Field Wiring Diagram NOTE For economizer wiring instructions see the Installer s Guide that came with your economizer...

Страница 22: ...ating Cycle Theseunitsareequippedwithasolid stateignitioncontrolthatlights the burners each time the thermostat calls for heat The burners are extinguished during the OFF cycle The gas heating section...

Страница 23: ...nd postpurge The indoor blower motor will continue to operate at the current speed for 60 or 90 seconds after the flames are extinguished Sequence of Operation Safety Sequences This product is equippe...

Страница 24: ...stible materials gasoline or other flammable vapors or liquids near the unit WARNING Someoftheperiodicmaintenancefunctionsofthe4YCZ6unitcan beperformedbytheowner thisincludesreplacingthedisposable or...

Страница 25: ...Hood and Combustion Blower Cleaning Manifold Pressure Check and Adjust 1 Connect a manometer to the pressure tap at the outlet side of the unit s gas valve remove the Control Heat access panel Read th...

Страница 26: ...3 Flashes Pressure switch problem detected Fast Flash Rate Not used 4 Flashes High Limit switch protection device open Steady ON Normal No Call for Heat 5 Flashes Flame sensed and gas valve not energi...

Страница 27: ...Page 27 Installer s Guide...

Страница 28: ...ide Trane 6200 Troup Highway Tyler TX 75707 9010 The manufacturer has a policy of continuous product and product data improvement and it reserves the right to change design and specification without n...

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