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Page 13

Installer’s Guide

Rooftop Installation -- Frame Mounting

For roof top applications using field fabricated frame and ducts, use 
the following procedure:
  1. Locate and secure the frame to the roof by bolting or welding.  

Frame must provide adequate center support via a cross mem-
ber centrally located channel rail. See Figures 12 and 13 on 
page 15. Vibration isolators should be installed as indicated in 
Figure 9, adjust as necessary for your frame. The isolators must 
be placed on base pan, not drip lip. Add flashing as required. 
Flashing must conform to local building codes.

  2. Prepare the hole in the roof in advance of installing the unit.
  3. Secure the horizontal or down airflow ducts to the roof. Refer 

to the previous Convert from Horizontal Airflow to Down Airflow 
section on page 11,  if conversion is needed. 

  4. All fabricated outdoor ducts should be as short as possible.
  5. Place the unit on the frame.  Refer to Figures 12 or 13 on page 

14.

  6. The unit must be mounted level for proper drainage of water 

through the holes in the base pan.

  7. Secure the unit to the frame.
  8. Insulate any ductwork outside of the structure with at least two 

(2) inches of insulation and then weatherproof.  There must be 
a weatherproof seal where the duct enters the structure.

  9. The unit should not be exposed to direct roof water runoff.
 10. Flexible duct connectors must be of a flame retardant material.  

All duct work outside of the structure must be insulated and 
weatherproofed in accordance with local codes.

 11. Access and service clearances for the unit must be given care-

ful consideration when locating the duct entrance openings.  
Figures 1 to 6, on pages 4-9, provide unit dimensions.

12.  Continue with the following installation sections to complete 

the installation: Ductwork on page 16, Gas Piping on page 16, 
Filter on page 19, and Electrical Wiring on page 19.

Figure 9. Vibration Isolators/Snow Feet Locations

Small Cabinet 

*****018-036

Medium Cabinet 

*****042-060

Rooftop Installation -- Flat Roof - No Curb/Frame

For roof top applications using field fabricated ducts and sleeper 
rails rather than a curb or frame, use the following procedure:
  1.  Locate and secure the sleeper rails to the roof.  Three (3) sleeper 

rails are required. One on each end to support the edges of the 
unit and one across the center of the unit. The center rail must 
run inside both drip lips. Vibration isolators should be installed 
as indicated on Figure 9, adjust as necessary for your sleeper 
rails. The isolators must be placed on base pan, not drip lip. Add 
flashing as required. Flashing must conform to local building 
codes.

  2. Prepare the hole in the roof in advance of installing the unit.
  3. Secure the horizontal or down airflow ducts to the roof. Refer 

to the previous Convert from Horizontal Airflow to Down Airflow 
section on page 11,  if conversion is needed. 

  4. All fabricated outdoor ducts should be as short as possible.
  5. Place the unit on the rails.  
  6. The unit must be mounted level for proper drainage of water 

through the holes in the base pan.

  7. Secure the unit to the rails.
  8. Insulate any ductwork outside of the structure with at least two 

(2) inches of insulation and then weatherproof.  There must be 
a weatherproof seal where the duct enters the structure.

  9. The unit should not be exposed to direct roof water runoff.
 10. Flexible duct connectors must be of a flame retardant material.  

All duct work outside of the structure must be insulated and 
weatherproofed in accordance with local codes.

 11. Access and service clearances for the unit must be given care-

ful consideration when locating the duct entrance openings.  
Figures 1 to 6, on pages 4-9, provide unit dimensions.

12.  Continue with the following installation sections to complete 

the installation: Ductwork on page 16, Gas Piping on page 16, 
Filter on page 19, and Electrical Wiring on page 19.

IMPORTANT: 

 Unit requires vibration isolator supports in the general areas shown. Locate 3/4" thick vibration isolators on the 

bottom of the basepan as illustrated by black dots for ground level pad applications. Modify vibration isolator location as neces-
sary for frame and rail applications. 

NOTE:  These views represent the base as viewed looking up from underneath the unit.

Содержание 4YCY4042C

Страница 1: ...out the evaporator fan or coil access panels in place Reinstall the access panels after performing maintenance proceedures on the fan Operating the unit without the access panels properly installed ma...

Страница 2: ...per service equipment is required Failure to use proper service tools may result in equipment damage or personal injury SERVICE Use only R 410A Refrigerant and approved POE compres sor oil IMPORTANT W...

Страница 3: ...work to Roof Frame 16 Attaching Horizontal Ductwork to Unit 16 Condensate Drain Piping 16 Gas Piping Installation 16 Pipe Delivery Schedule natural gas only 17 Gas Pressure Set up Precautions 17 Gas S...

Страница 4: ...Guide Step 2 Determine Unit Clearances Figure 1 4YCZ6036 1 of 3 Figures 1 through 6 show the unit critical dimensions NOTE The view labeled Bottom Side represents the Base as viewed looking up from u...

Страница 5: ...Page 5 Installer s Guide Figure 2 4YCZ6036 2 of 3...

Страница 6: ...Page 6 Installer s Guide Figure 3 4YCZ6036 3 of 3...

Страница 7: ...Page 7 Installer s Guide Figure 4 4YCZ6048 through 4YCZ6060 1 of 3 NOTE The view labeled Bottom Side represents the Base as viewed looking up from underneath the unit...

Страница 8: ...Page 8 Installer s Guide Figure 5 4YCZ6048 through 4YCZ6060 2 of 3...

Страница 9: ...Page 9 Installer s Guide Figure 6 4YCZ6048 through 4YCZ6060 3 of 3...

Страница 10: ...to the Installation section for instruction on converting the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabricate...

Страница 11: ...clearance to combustible mate rial shall be maintained on air outlet duct Rooftop Installation Curb Mounting Convert Horizontal Airflow to Down Airflow The factory ships the unit for horizontal airfl...

Страница 12: ...abs or flanges Failure to observe these warnings may result in equipment damage 1 Before preparing the unit for lifting check the unit dimension drawings for center of gravity for lifting safety Figur...

Страница 13: ...roof top applications using field fabricated ducts and sleeper rails rather than a curb or frame use the following procedure 1 Locate and secure the sleeper rails to the roof Three 3 sleeper rails are...

Страница 14: ...ible for the unauthorized use of this drawing and expressly disclaims any liability for damages resulting from such unauthorized use Gasket Seal Spreader Bars Base of unit rest on top of curb rails Dr...

Страница 15: ...rizontal Airflow Application with Frame Supply Air Return Air Roof Flashing Channel Iron Center Support Center Sup port required on all Frame Applications Angle Iron Frame Roof Flashing Return Air Ang...

Страница 16: ...ise and vibration transmission Elbows with turning vanes or splitters are recommended to minimize air noise and resistance The first elbow in the ductwork leaving the unit should be no closer than two...

Страница 17: ...making the gas pipe connection give serious consideration to providing the clearance necessary to remove the accesspanelsontheunit e g economizerandfilteraccesspanels NOTE In the absence of local cod...

Страница 18: ...chonthegasvalveinletboss connect the gas piping to the unit Check the completed piping for leaks using a soap and water solution or the equivalent 6 After installation of the gas pipe in the unit the...

Страница 19: ...ns Models that require 49 orifices for altitudes from 7000 8000 orifices must be changed to 50 HIGH ALTITUDE DERATE CHART NAT Altitude In Feet Inputs shown are with factory orifices 3 5 WC High Fire 1...

Страница 20: ...tioning systems been checked at the service ports for charge and leak tested if necessary Does the condenser fan and indoor blower turn free without rub bing and are they tight on the shafts Has the i...

Страница 21: ...Page 21 Installer s Guide Figure 22 4YCZ6 Field Wiring Diagram NOTE For economizer wiring instructions see the Installer s Guide that came with your economizer...

Страница 22: ...ating Cycle Theseunitsareequippedwithasolid stateignitioncontrolthatlights the burners each time the thermostat calls for heat The burners are extinguished during the OFF cycle The gas heating section...

Страница 23: ...nd postpurge The indoor blower motor will continue to operate at the current speed for 60 or 90 seconds after the flames are extinguished Sequence of Operation Safety Sequences This product is equippe...

Страница 24: ...stible materials gasoline or other flammable vapors or liquids near the unit WARNING Someoftheperiodicmaintenancefunctionsofthe4YCZ6unitcan beperformedbytheowner thisincludesreplacingthedisposable or...

Страница 25: ...Hood and Combustion Blower Cleaning Manifold Pressure Check and Adjust 1 Connect a manometer to the pressure tap at the outlet side of the unit s gas valve remove the Control Heat access panel Read th...

Страница 26: ...3 Flashes Pressure switch problem detected Fast Flash Rate Not used 4 Flashes High Limit switch protection device open Steady ON Normal No Call for Heat 5 Flashes Flame sensed and gas valve not energi...

Страница 27: ...Page 27 Installer s Guide...

Страница 28: ...ide Trane 6200 Troup Highway Tyler TX 75707 9010 The manufacturer has a policy of continuous product and product data improvement and it reserves the right to change design and specification without n...

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