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Outdoor Unit

Installation Manual

5

Refrigerant piping

Refrigerant Piping

1.

Use the following items for the refrigerant 
piping. 
Material : Seamless phosphorous deoxidized 
copper pipe. 
ø6.35, ø9.52, ø12.7 Wall thickness 0.8 mm or 
more 
ø15.88 Wall thickness 1.0 mm or more 
Do not use any copper pipes with a wall 
thickness less than these thicknesses.

Removing service panel

• Remove the screws at 3 locations and slide the 

service panel down. Next, detach the right-side 
claws followed by left-side claws to remove the 
service panel. 
When doing this, pulling the service panel towards 
the front could damage the claws. 
When attaching the service panel, attach the left 
claws followed by the right claws and lift the service 
panel upwards and secure it with screws in the 
3 locations.

Knockout of Pipe Cover

Knockout procedure

<HWT-80, 110>

• The hydro/outdoor connecting pipes can be 

connected in 4 directions. 
Take off the knockout part of the pipe cover through 
which pipes or wires will pass through the base plate. 

• Detach the pipe cover and tap on the knockout 

section a few times with the shank of a screwdriver. 
A knockout hole can easily be punched.

• After punching out the knockout hole, remove burrs 

from the hole and then install the supplied protective 
bush and guard material around the passage hole to 
protect wires and pipes.
Be sure to attach the pipe covers after pipes have 
been connected. Cut the slits under the pipe covers 
to facilitate the installation.
After connecting the pipes, be sure to mount the pipe 
cover. The pipe cover is easily mounted by cutting off 
the slit at the lower part of the pipe cover.

* Be sure to wear heavy work gloves while working.

(1)

(3)

(2)

Service panel

Right-side panel

Right-side 

claws

Left-side

claws

<HWT-80, 110>

Rear direction

Pipe cover

Side direction

Down direction

Front direction

Optional Installation Parts 
(Locally procured)

<HWT-80, 110>

<HWT-40, 60>

Refrigerant Piping 
Connection

CAUTION

Take note of these 4 important points below for 
piping work 

1. Keep dust and moisture away from inside the 

connecting pipes. 

2. Tightly connect the connection between pipes 

and the unit. 

3. Evacuate the air in the connecting pipes using a 

VACUUM PUMP. 

4. Check for gas leaks at connection points. 

Piping connection

Flaring

1. Cut the pipe with a pipe cutter. 

Be sure to remove burrs that may cause a gas leak. 

2. Insert a flare nut into the pipe, and then flare the 

pipe. 
Use the flare nuts supplied with the Air to Water Heat 
Pump or those for R32. 
Insert a flare nut into the pipe, and flare the pipe. 
Use the flare nuts supplied with the Air to Water Heat 
Pump or flare nuts for R32 or R410A. 
However, the conventional tools can be used by 
adjusting the projection margin of the copper pipe.

Projection margin in flaring: B (Unit: mm) 

Rigid (Clutch type) 

Flaring diameter size: A (Unit: mm)

Parts name

Q’ty

A

Refrigerant piping
Liquid side: Ø6.4 mm
Gas side: Ø15.9 mm

One each

B

Pipe insulating material
(polyethylene foam, 10 mm thick)

1

C

Putty, PVC tape

One each

Parts name

Q’ty

A

Refrigerant piping
Liquid side: Ø6.4 mm
Gas side: Ø12.7 mm

One each

B

Pipe insulating material
(polyethylene foam, 6 mm thick)

1

C

Putty, PVC tape

One each

Supplied passage hole guard material

* Attach the guard material securely so that it 

does not come loose.

Supplied protective bush

Liquid side

Outer diameter

Thickness

6.4 mm

0.8 mm

Gas side

Outer diameter

Thickness

12.7 mm

0.8 mm

15.9 mm

1.0 mm

Outer dia. of 

copper pipe

R32 or R410A tool 

used

Conventional tool 

used

6.4

0 to 0.5

1.0 to 1.5

12.7

15.9

Outer dia. of copper pipe

A

6.4

9.1

12.7

16.6

15.9

19.7

B

A

+0

–0.4

19-EN

20-EN

Содержание HWT-1101HRW-E

Страница 1: ...Outdoor Unit Model name HWT 401HW E HWT 601HW E HWT 801HW E HWT 1101HW E HWT 801HRW E HWT 1101HRW E AIR TO WATER HEAT PUMP Installation Manual R32 English ...

Страница 2: ...cted only to a supply with a short circuit power Ssc greater than or equal to Ssc 1 Furthermore when similar equipment or other equipment which may cause harmonic current emissions are to be connected to the same interface point with this equipment to reduce the risk of possible problems which may be caused from addition of those harmonic current emissions it is recommended to make sure that the s...

Страница 3: ...nd removes the Air to Water Heat Pump made by Toshiba Carrier Air Conditioning Europe Sp z o o He or she has been trained to install repair maintain relocate and remove the Air to Water Heat Pump made by Toshiba Carrier Air Conditioning Europe Sp z o o or alternatively he or she has been instructed in such operations by an individual or individuals who have been trained and is thus thoroughly acqu...

Страница 4: ...ht be the burst 1 Precautions for safety Ensure that all Local National and International regulations are satisfied Read this Precautions for safety carefully before Installation The precautions described below include the important items regarding safety Observe them without fail After the installation work perform a test run to check for any problem Follow the Owner s Manual to explain how to us...

Страница 5: ...e terminals securely fix To prevent external forces applied to the terminals from affecting the terminals When the Air to Water Heat Pump cannot cool or heat water well contact the dealer from whom you purchased the Air to Water Heat Pump as refrigerant leakage is considered as the cause In the case of repair that requires refill of refrigerant ask service personnel about details of the repair The...

Страница 6: ...tem either for servicing or decommissioning it is recommended good practice that all refrigerants are removed safely When transferring refrigerant into cylinders ensure that only appropriate refrigerant recovery cylinders are employed Ensure that the correct number of cylinders for holding the total system charge is available All cylinders to be used are designated for the recovered refrigerant an...

Страница 7: ...ials with high pressure fittings made for the R32 or R410A only so that water and or dust does not enter When using existing piping refer to 15 APPENDIX 1 Existing piping Required Tools Equipment and Precautions for Use Prepare the tools and equipment listed in the following table before starting the installation work Newly prepared tools and equipment must be used exclusively Legend Conventional ...

Страница 8: ...n that is durable enough to support the weight of the Outdoor Unit Insufficient durability may cause the Outdoor Unit to fall which may result in injury Pay special attention when installing the unit onto a wall surface CAUTION Do not install the Outdoor Unit in a location that is subject to combustible gas leaks Accumulation of combustible gas around the Outdoor Unit may cause a fire Install the ...

Страница 9: ...n operation When there is an obstacle on the back side Front sides and top are free When there are obstacles on the back and top sides Front and sides are free When there is an obstacle on the front side Back sides and top are free When there are obstacles on the back and sides Front and top are free The height of the obstacle should be lower than that of the Outdoor Unit When there are obstacles ...

Страница 10: ...ain hole A Drain hole B Absorb vibration with vibration proof rubber pads Bottom plate of Outdoor Unit Do not support the Outdoor Unit only with the fixing leg Fixing leg Foundation Foundation Foundation If only the end of the fixing leg is supported it may deform Incorrect Correct Correct Support the bottom surface of the fixing leg that is in contact with and underneath the bottom plate of the O...

Страница 11: ...el Right side panel Right side claws Left side claws HWT 80 110 Rear direction Pipe cover Side direction Down direction Front direction Optional Installation Parts Locally procured HWT 80 110 HWT 40 60 Refrigerant Piping Connection CAUTION Take note of these 4 important points below for piping work 1 Keep dust and moisture away from inside the connecting pipes 2 Tightly connect the connection betw...

Страница 12: ...d use a single crescent to loosen or tighten the flare nut of the valve on the liquid side Unit N m HWT 80 110 Valve at gas side HWT 40 60 Outer dia of copper pipe Tightening torque 6 4 mm 14 to 18 12 7 mm 50 to 62 15 9 mm 68 to 82 Tightened Flare nut Loosened Wrench for work Flare nut Cap Tightened Loosened Wrench for fixing Valve at gas side CAUTION Do not put the crescent wrench on the cap The ...

Страница 13: ...pressure gauge Gauge manifold Low pressure gauge Nitrogen gas Charge port Pressure reducing valve CAUTION Never use oxygen flammable gas or noxious gas for the airtight test Major leaks can be discovered Micro leaks can be discovered Air purge With respect to the preservation of the terrestrial environment adopt Vacuum pump to purge air Evacuate air in the connecting pipes when installing the unit...

Страница 14: ...ent for replenishing refrigerant Replenish liquid refrigerant When gaseous refrigerant is replenished the refrigerant composition varies which disables normal operation Adding additional refrigerant The maximum refrigerant charge 1 8kg HWT 40 60 The refrigerant need not be reduced for a 15 meter or less refrigerant pipe HWT 80 110 The refrigerant need not be reduced for a 8 meter or less refrigera...

Страница 15: ... label using indelible ink Then place the included transparent protective sheet over the label to prevent the writing from rubbing off 3 Prevent emission of the contained fluorinated greenhouse gas Ensure that the fluorinated greenhouse gas is never vented to the atmosphere during installation service or disposal When any leakage of the contained fluorinated greenhouse gas is detected the leak sha...

Страница 16: ...Check that cabling will not be subject to wear corrosion excessive pressure vibration sharp edges or any other adverse environmental effects The check shall also take into account the effects of aging or continual vibration from sources such as compressors or fans HWT 40 60 HWT 80 110 1 Remove the service panel and the terminal cover 2 A conduit pipe can be installed through the hole for wiring If...

Страница 17: ...cable tie L Circumference of the wire mm L Diameter of the wire D mm π Cut cable tie of exessive part A CAUTION An installation fuse must be used for the power supply line of this Air to Water Heat Pump Incorrect incomplete wiring may lead to an electrical fire or smoke Prepare a dedicated power supply for the Air to Water Heat Pump This product can be connected to the mains power Fixed wire conne...

Страница 18: ...an Hydro Unit is operated for about 8 hours daily the Hydro Outdoor Units will need to be cleaned at least once every 3 months This cleaning and maintenance should be carried out by a qualified service person Failure to clean the Hydro Outdoor Units regularly will result in poor performance icing water leaking and even compressor failure 12 Air to Water Heat Pump operating conditions For proper pe...

Страница 19: ...5 to the refrigerant recovery LED display shown below Fig 2 Fig 1 Fig 2 ON OFF Slow flashing ON OFF Rapid flashing 5 Press SW02 to set D805 to rapid flashing Each time SW02 is pressed D805 is switched between rapid flashing and OFF Fig 3 D800 Yellow D801 Yellow D802 Yellow D803 Yellow D804 Yellow D805 Green or or or or or OFF or Rapid flashing OFF or Rapid flashing OFF or Rapid flashing OFF or Rap...

Страница 20: ...ch or dent is heavy be sure to use new pipes for the refrigerant piping works 2 When the existing pipe thickness is thinner than the specified Pipe diameter and thickness be sure to use new pipes for the refrigerant piping works The operating pressure of R32 is high If there is a scratch or dent on the pipe or a thinner pipe is used the pressure strength may be inadequate which may cause the pipe ...

Страница 21: ...the pipes as follows Otherwise rust may be generated when moisture or foreign matter due to condensation enters the pipes The rust cannot be removed by cleaning and new pipes are necessary Placement location Term Curing manner Outdoors 1 month or more Pinching Less than 1 month Pinching or taping Indoors Every time 39 EN 40 EN ...

Страница 22: ...2F30251001 ...

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