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Outdoor Unit

Installation Manual

Refrigerant Piping

R32 refrigerant

CAUTION

• Incomplete 

fl

aring may cause refrigerant gas leakage.

• Do not re-use 

fl

ares. Use new 

fl

ares to prevent 

refrigerant gas leakage.

• Use 

fl

are nuts that are included with the unit. Using 

different 

fl

are nuts may cause refrigerant gas leakage.

Use the following item for the refrigerant piping.
Material : Seamless phosphorous deoxidized 
copper pipe.
Ø6.35, Ø9.52, Ø12.7 Wall thickness 0.8 mm or more 
Ø15.88 Wall thickness 1.0 mm or more

REQUIREMENT

When the refrigerant pipe is long, provide support 
brackets at intervals of 2.5 to 3 m to clamp the refrigerant 
pipe. Otherwise, abnormal sound may be generated.

4

Installation 

conditions

Before installation

Be sure to prepare to the following items before 
installation.

Length of refrigerant pipe

Caution during addition of refrigerant. Charge the 
refrigerant accurately. Overcharging may cause 
serious trouble with the compressor.
• Do not connect a refrigerant pipe that is shorter than 

5 m

This may cause a malfunction of the compressor or 
other devices.

* HWT-40, 60: 20 m

Airtight test

1. Before starting an airtight test, further tighten the 

spindle valves on the gas and liquid sides. 

2. Pressurize the pipe with nitrogen gas charged from 

the service port to the design pressure (4.15 MPa*) 
to conduct an airtight test. 

3. After the airtight test is completed, evacuate the 

nitrogen gas. 

* HWT-801/1101H(R)W-E: 4.6 MPa

Air purge

• To purge air, use a vacuum pump. 
• Do not use refrigerant charged in the Outdoor Unit to 

purge air. (The air purge refrigerant is not contained 
in the Outdoor Unit.) 

Electrical wiring

• Be sure to fix the power wires and Hydro / Outdoor 

connecting wires with clamps so that they do not 
come into contact with the cabinet, etc.

Earthing

WARNING

WARNING

Make sure that proper earthing is provided.

Improper earthing may cause an electric shock. For 
details on how to check earthing, contact the dealer who 
installed the Air to Water Heat Pump or a professional 
installation company.

• Proper earthing can prevent charging of electricity on 

the Outdoor Unit surface due to the presence of a 
high frequency in the frequency converter (inverter) 
of the Outdoor Unit, as well as prevent electric 
shock. If the Outdoor Unit is not properly earthed, 
you may be exposed to an electric shock.

Be sure to connect the earth wire. (Grounding 
work)

 

Incomplete earthing can cause an electric shock. Do 
not connect earth wires to gas pipes, water pipes, 
lightning rods or earth wires for telephone wires.

Test run

Turn on the leakage breaker at least 12 hours before 
starting a test run to protect the compressor during 
startup. 

Length of refrigerant pipe 

connected to Hydro / 

Outdoor Unit

Item

5 to 30 m

Addition of refrigerant at the 

local site is unnecessary for 
refrigerant pipe length up to 

8 m*. If the refrigerant pipe 

length exceeds 8 m*, add 
refrigerant in the amount 

given in “Replenshing 

refrigerant”

Installation location

WARNING

WARNING

Install the Outdoor Unit properly in a location that is 
durable enough to support the weight of the Outdoor 
Unit.

Insufficient durability may cause the Outdoor Unit to fall, 
which may result in injury. 
Pay special attention when installing the unit onto a wall 
surface.

CAUTION

Do not install the Outdoor Unit in a location that is 
subject to combustible gas leaks.

Accumulation of combustible gas around the Outdoor 
Unit may cause a fire.

Install the Outdoor Unit in a location that meets the 
following conditions after the customer’s consent 
is obtained.

• A well-ventilated location free from obstacles near 

the air inlets and air outlet. 

• A location that is not exposed to rain or direct 

sunlight. 

• A location that does not increase the operating noise 

or vibration of the Outdoor Unit. 

• A location that does not produce any drainage 

problems from discharged water.

• A degree of ventilation shall continue during the 

period that the work is carried out.

• The ventilation should safely disperse any released 

refrigerant and preferably expel it externally into the 
atmosphere.

Do not install the Outdoor Unit in the following 
locations.

• A location with a saline atmosphere (coastal area) or 

one that is full of sulfide gas (hot-spring area) 
(Special maintenance is required). 

• A location subject to oil, vapor, oily smoke, or 

corrosive gases. 

• A location in which organic solvent is used. 
• Places where iron or other metal dust is present. If 

iron or other metal dust adheres to or collects on the 
interior of the Air to Water Heat Pump, it may 
spontaneously combust and start a fire.

• A location where high-frequency equipment 

(including inverter equipment, private power 
generator, medical equipment, and communication 
equipment) is used (Installation in such a location 
may cause malfunction of the Air to Water Heat 
Pump, abnormal control or problems due to noise 
from such equipment). 

• A location in which the discharged air of the Outdoor 

Unit blows against the window of a neighboring 
house. 

• A location where the operating noise of the Outdoor 

Unit is transmitted. 

• When the Outdoor Unit is installed in an elevated 

position, be sure to secure its feet. 

• A location in which drain water poses any problems.

CAUTION

1. Install the Outdoor Unit in a location where the 

discharge air is not blocked.

2. When an Outdoor Unit is installed in a location that is 

always exposed to strong winds like a coast or on the 
high stories of a building, secure normal fan 
operation by using a duct or wind shield.

3. When installing the Outdoor Unit in a location that is 

constantly exposed to strong winds such as on the 
upper stairs or rooftop of a building, apply the 
windproofing measures referred to in the following 
examples.
1) Install the unit so that its discharge port faces the 

wall of the building. 
Keep a distance 500 mm or more between the 
unit and wall surface.

2) Consider the wind direction during the operational 

season of the Air to Water Heat Pump, and install 
the unit so that the discharge port is set at a right 
angle relative to the wind direction.

• When using an Air to Water Heat Pump under low 

outside temperature conditions, prepare a duct or 
snow hood so that it is not affected by the snow.

<Example>

500 mm

Wall

Strong wind

Strong wind

Snow hood

13-EN

14-EN

Содержание HWT-1101HRW-E

Страница 1: ...Outdoor Unit Model name HWT 401HW E HWT 601HW E HWT 801HW E HWT 1101HW E HWT 801HRW E HWT 1101HRW E AIR TO WATER HEAT PUMP Installation Manual R32 English ...

Страница 2: ...cted only to a supply with a short circuit power Ssc greater than or equal to Ssc 1 Furthermore when similar equipment or other equipment which may cause harmonic current emissions are to be connected to the same interface point with this equipment to reduce the risk of possible problems which may be caused from addition of those harmonic current emissions it is recommended to make sure that the s...

Страница 3: ...nd removes the Air to Water Heat Pump made by Toshiba Carrier Air Conditioning Europe Sp z o o He or she has been trained to install repair maintain relocate and remove the Air to Water Heat Pump made by Toshiba Carrier Air Conditioning Europe Sp z o o or alternatively he or she has been instructed in such operations by an individual or individuals who have been trained and is thus thoroughly acqu...

Страница 4: ...ht be the burst 1 Precautions for safety Ensure that all Local National and International regulations are satisfied Read this Precautions for safety carefully before Installation The precautions described below include the important items regarding safety Observe them without fail After the installation work perform a test run to check for any problem Follow the Owner s Manual to explain how to us...

Страница 5: ...e terminals securely fix To prevent external forces applied to the terminals from affecting the terminals When the Air to Water Heat Pump cannot cool or heat water well contact the dealer from whom you purchased the Air to Water Heat Pump as refrigerant leakage is considered as the cause In the case of repair that requires refill of refrigerant ask service personnel about details of the repair The...

Страница 6: ...tem either for servicing or decommissioning it is recommended good practice that all refrigerants are removed safely When transferring refrigerant into cylinders ensure that only appropriate refrigerant recovery cylinders are employed Ensure that the correct number of cylinders for holding the total system charge is available All cylinders to be used are designated for the recovered refrigerant an...

Страница 7: ...ials with high pressure fittings made for the R32 or R410A only so that water and or dust does not enter When using existing piping refer to 15 APPENDIX 1 Existing piping Required Tools Equipment and Precautions for Use Prepare the tools and equipment listed in the following table before starting the installation work Newly prepared tools and equipment must be used exclusively Legend Conventional ...

Страница 8: ...n that is durable enough to support the weight of the Outdoor Unit Insufficient durability may cause the Outdoor Unit to fall which may result in injury Pay special attention when installing the unit onto a wall surface CAUTION Do not install the Outdoor Unit in a location that is subject to combustible gas leaks Accumulation of combustible gas around the Outdoor Unit may cause a fire Install the ...

Страница 9: ...n operation When there is an obstacle on the back side Front sides and top are free When there are obstacles on the back and top sides Front and sides are free When there is an obstacle on the front side Back sides and top are free When there are obstacles on the back and sides Front and top are free The height of the obstacle should be lower than that of the Outdoor Unit When there are obstacles ...

Страница 10: ...ain hole A Drain hole B Absorb vibration with vibration proof rubber pads Bottom plate of Outdoor Unit Do not support the Outdoor Unit only with the fixing leg Fixing leg Foundation Foundation Foundation If only the end of the fixing leg is supported it may deform Incorrect Correct Correct Support the bottom surface of the fixing leg that is in contact with and underneath the bottom plate of the O...

Страница 11: ...el Right side panel Right side claws Left side claws HWT 80 110 Rear direction Pipe cover Side direction Down direction Front direction Optional Installation Parts Locally procured HWT 80 110 HWT 40 60 Refrigerant Piping Connection CAUTION Take note of these 4 important points below for piping work 1 Keep dust and moisture away from inside the connecting pipes 2 Tightly connect the connection betw...

Страница 12: ...d use a single crescent to loosen or tighten the flare nut of the valve on the liquid side Unit N m HWT 80 110 Valve at gas side HWT 40 60 Outer dia of copper pipe Tightening torque 6 4 mm 14 to 18 12 7 mm 50 to 62 15 9 mm 68 to 82 Tightened Flare nut Loosened Wrench for work Flare nut Cap Tightened Loosened Wrench for fixing Valve at gas side CAUTION Do not put the crescent wrench on the cap The ...

Страница 13: ...pressure gauge Gauge manifold Low pressure gauge Nitrogen gas Charge port Pressure reducing valve CAUTION Never use oxygen flammable gas or noxious gas for the airtight test Major leaks can be discovered Micro leaks can be discovered Air purge With respect to the preservation of the terrestrial environment adopt Vacuum pump to purge air Evacuate air in the connecting pipes when installing the unit...

Страница 14: ...ent for replenishing refrigerant Replenish liquid refrigerant When gaseous refrigerant is replenished the refrigerant composition varies which disables normal operation Adding additional refrigerant The maximum refrigerant charge 1 8kg HWT 40 60 The refrigerant need not be reduced for a 15 meter or less refrigerant pipe HWT 80 110 The refrigerant need not be reduced for a 8 meter or less refrigera...

Страница 15: ... label using indelible ink Then place the included transparent protective sheet over the label to prevent the writing from rubbing off 3 Prevent emission of the contained fluorinated greenhouse gas Ensure that the fluorinated greenhouse gas is never vented to the atmosphere during installation service or disposal When any leakage of the contained fluorinated greenhouse gas is detected the leak sha...

Страница 16: ...Check that cabling will not be subject to wear corrosion excessive pressure vibration sharp edges or any other adverse environmental effects The check shall also take into account the effects of aging or continual vibration from sources such as compressors or fans HWT 40 60 HWT 80 110 1 Remove the service panel and the terminal cover 2 A conduit pipe can be installed through the hole for wiring If...

Страница 17: ...cable tie L Circumference of the wire mm L Diameter of the wire D mm π Cut cable tie of exessive part A CAUTION An installation fuse must be used for the power supply line of this Air to Water Heat Pump Incorrect incomplete wiring may lead to an electrical fire or smoke Prepare a dedicated power supply for the Air to Water Heat Pump This product can be connected to the mains power Fixed wire conne...

Страница 18: ...an Hydro Unit is operated for about 8 hours daily the Hydro Outdoor Units will need to be cleaned at least once every 3 months This cleaning and maintenance should be carried out by a qualified service person Failure to clean the Hydro Outdoor Units regularly will result in poor performance icing water leaking and even compressor failure 12 Air to Water Heat Pump operating conditions For proper pe...

Страница 19: ...5 to the refrigerant recovery LED display shown below Fig 2 Fig 1 Fig 2 ON OFF Slow flashing ON OFF Rapid flashing 5 Press SW02 to set D805 to rapid flashing Each time SW02 is pressed D805 is switched between rapid flashing and OFF Fig 3 D800 Yellow D801 Yellow D802 Yellow D803 Yellow D804 Yellow D805 Green or or or or or OFF or Rapid flashing OFF or Rapid flashing OFF or Rapid flashing OFF or Rap...

Страница 20: ...ch or dent is heavy be sure to use new pipes for the refrigerant piping works 2 When the existing pipe thickness is thinner than the specified Pipe diameter and thickness be sure to use new pipes for the refrigerant piping works The operating pressure of R32 is high If there is a scratch or dent on the pipe or a thinner pipe is used the pressure strength may be inadequate which may cause the pipe ...

Страница 21: ...the pipes as follows Otherwise rust may be generated when moisture or foreign matter due to condensation enters the pipes The rust cannot be removed by cleaning and new pipes are necessary Placement location Term Curing manner Outdoors 1 month or more Pinching Less than 1 month Pinching or taping Indoors Every time 39 EN 40 EN ...

Страница 22: ...2F30251001 ...

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