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SUA 125 NUMERIC

34200003

TOS a.s. 02/2011

10. Risks caused by electric power
supply brake, damage of lathe parts
and other function defects:

10.1. Electric power supply brake.

Lathe control failure with consecutive wrong
use of accumulate energy.
Electromotor overspeeding: Moving parts
failure under the influence of residual forces
which cause unexpected movement of external
parts.

In the course of work, working
activity control and maintenance.

At lathe and its parts which are kept
in safe position by causing of force
or liquid pressure.

10.2. Unexpected flinging of lathe
parts or spirting of lubricant.

Electric motor overspeeding. Tool fraction.
Hydraulic system failure. Breakage or spirting
of lathe parts under the influence of residual
forces.

In course of machining.

In lathe proximity.

10.3. Failure, wrong function of
control system.

Unrelated.

10.4. Assembly error.

Machine parts are displaced unexpectedly or
fallen down.

In course of working activity
control and in tool fastening. In
the course of maintenance.

At lathe.

Содержание SUA 125 NUMERIC

Страница 1: ...SUA 125 NUMERIC UNIVERSAL CENTRE LATHE SUA 125 NUMERIC VERSION WITH AUTOMATIC SHIFT OF REVOLUTIONS OPERATING INSTRUCTIONS TOS a s...

Страница 2: ...88 el kovice Czech Republic YOUR PARTNER FOR SOLUTION OF TECHNICAL PROBLEMS IN TURNING OF WORKPIECES Commercial section Service section Tel 420 296 583 213 Tel 420 326 633 230 Fax 420 296 583 226 Fax...

Страница 3: ...NUMERIC universal centre lathe The performance of the SUA 125 NUMERIC centre lathe and this Manual are full in harmony line with the instructions and valid Standards for machinery in member states of...

Страница 4: ...200003 Customer SERIAL NUMBER OF LATHE 34200003 Serial number must be stamped on the front bed part of lathe and on the right hand end of an active surface in tailstock part and should be mentioned in...

Страница 5: ...POSE OF USE OF SUA 125 NUMERIC LATHE 33 4 1 REQUIREMENTS FOR LATHE OPERATOR CONNECTED WITH PERSONAL SAFETY 33 5 DESCRIPTION OF MAIN ASSEMBLIES OF SUA 125 NUMERIC CENTRE LATHE FROM POINT OF VIEW OF THE...

Страница 6: ...CAPACITY OF FUNCTIONAL ASSEMBLIES 98 11 1 BASIC INFORMATION FOR THE LATHE SERVICE 99 11 1 1 Running on on reference points 100 11 2 BASIC PROCEDURES FOR LATHE SERVICE 102 11 2 1 Reference home points...

Страница 7: ...wing EU Standards were used A type basic safety Standards B type a collection of safety Standards B1 engaged in safety points of views safe distances etc B2 engaged in safety devices locking devices c...

Страница 8: ...ator for ensuring the operation capacity instructions for ensuring the maintenance by qualified person instructions for service ensuring by the manufacturer recommended technological turning process t...

Страница 9: ...Path of tool edge travel Workpiece surface 1 4 Catch risk Chip removal Chip removal In the sphere of cutting proces 1 5 Draw or grip risk Carriage rapid travel or workpiece motion Power operated carr...

Страница 10: ...vapours of liquid gas mist smoke and dust Conditions in lathe proximity caused by particles of machined material drops of cutting lubricant or arised mist In course of machining In lathe proximity 7 2...

Страница 11: ...entioned in Manual 8 3 Disproportionate space lighting Premeditation and precision of manual activity are weakened in the handling with materials or tools or in their positioning In loading unloading...

Страница 12: ...g activity control and maintenance At lathe and its parts which are kept in safe position by causing of force or liquid pressure 10 2 Unexpected flinging of lathe parts or spirting of lubricant Electr...

Страница 13: ...y devices Detailed description of safety devices is comprised in PLC description See the following survey of safety and emergency switches 11 3 Starting and stopping devices These functions are set by...

Страница 14: ...ition of actuators The main contol devices for starting operating stop and selection of lathe modes and no arresting actuators are placed in the operating point near the movable protective shields and...

Страница 15: ...oled by no arresting actuator in any axis or they are limited to stepping motion with the lenght of the step not longer than 6 mm Note The function Block by block and progamme motion are impossible in...

Страница 16: ...ed tools moving parts of lathe in coordinate axes and drives by means of a protective shield The protective shield prevents from approaching to the working area and also serves as a shield which minim...

Страница 17: ...the distance corresponding to chuck diameter Electrical equipment Electrical equipment is pursuant to EN 60204 1 Ergonomy The lathe is designed in accordance with ergonomical principles mentioned in E...

Страница 18: ...tely with the lathe or fastened can limit or change the max operating speed or efficiency of these devices If the chucking device is supplied with another equipment or if some equipment is replaced by...

Страница 19: ...rom mechanical damage by suitable location e g inside of frames Control system is made of electrical components according to EN Standards and installed in accordance with EN 60204 1 the articles 4 8 a...

Страница 20: ...lysis of basic posibilities for the safe operation of lathe from point of view of its service Design makes demands for ensuring the quantitative and qualitative max parameters as follow swing over bed...

Страница 21: ...s and points up also the demands on the hygienic and ecological lathe operation as mentioned below the demands ensuring the safety of operator are pointed up with the mark the demands ensuring the hyg...

Страница 22: ...s for the lathe operator 1 Keep the lathe and its work area clean and orderliness 2 Make all protective covers into the correct protective possitions and close all lathe lids and doors e g the switchb...

Страница 23: ...Avoid surplus contacting with cutting lubricants and oils Your skin may be endangered in consequence of its greater sensibility in acting of cutting lubricant for a long time 2 Wear protective clothin...

Страница 24: ...rt from faults resulting from the effort of reaching the satisfactory quality of rotary balance of workpiece and chuck the controlling force intensity for the safe clamping should be respected The saf...

Страница 25: ...tting into operation Detailed data of choice of operating position building of foudation location and levelling working atmosphere connection the switchboard to the mains are described in this Manual...

Страница 26: ...m Workpiece in rest max mass 8000 kg max speed of this workpiece 9 r p m Max torque on spindle 12 000 Nm in limit speed of spindle 14 r p m Max cutting force in direction axial FA 24 000 N tangential...

Страница 27: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 27 Protection IP code IP 54 Interference elimination level 3...

Страница 28: ...magnets 110 24 V feed circuits of pilot lights 24 V electric lighting circuit 24 V Total input of lathe 67 kVA Total electric working current of lathe 101 A Working frequency of electric current of la...

Страница 29: ...trolled rotary head Parat size 4 max tool size 50 mm Rapid traverse of carriage traverse rate in longitudinal direction 5 m per min in cross direction 5 m per min Chip guard yes Lead screw ball circul...

Страница 30: ...uits Electric motors main motor M1 nominal output 37 kW nominal voltage 400 V nominal speed 1 500 r p m longitudinal feed of carriage M2 nominal output 5 7 kW nominal voltage 400 V nominal speed 2000...

Страница 31: ...mped 410 mm Steady rest large with sliding contacts max diameter clamped 630 mm min diameter clamped 410 mm Chip conveyer CDT 400 non Machine version with metallic carrier energy to slide rest and to...

Страница 32: ...2011 32 3 2 Specification of electric equipment and electrical schemes included in electrical box Warning After opening the switchboard the master switch QM 1 will be switched off Do not make any int...

Страница 33: ...rogramming the range of machined diameters from 620 to 1 250 mm should be solved as a special technological cases Max turning lenght must be shorter of 80 mm than the distance between centres when the...

Страница 34: ...indle and things like that particularly if they are uncovered Stay alert and watch what you are doing 25 Great care must be taken of all uncommon works and operations 26 Do not wear clothing with flyi...

Страница 35: ...e cutting lubricant should be selected in accordance with the recommendation of this Manual or its manufacturer CAUTION When liquidate the cutting lubricant you must follow the defined directiones of...

Страница 36: ...2011 36 59 The clamped rotary material which protrudes from of spindle out of the turning area must be secured with auxiliary safety device 60 Optimal cutting conditions should be selected in turning...

Страница 37: ...uirements for service and maintenance of lathe from point of view of safety of operation 1 The machine should be cleaned well daily before and after each shift 2 Follow the lubricating instructions 3...

Страница 38: ...ilstock possible The working accuracy even if for workpieces of max mass is ensured by machine rigidity Outlet holes in bed allow continuons flow of chips and cutting lubricant from the space of tails...

Страница 39: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 39...

Страница 40: ...2 Driving Section is located on the left hand rear side of the bed and designed for motion energy transfer from the main electric motor to the input shaft of headstock and consist of the main electric...

Страница 41: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 41...

Страница 42: ...pulleys and V belts and gears in the gearbox The gearbox is the integral part of headstock The input shaft of headstock is situated between the driving section and gearbox The driving section is cove...

Страница 43: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 43 5 2 3 Brake Fig 5 2 Fig 5 2 6...

Страница 44: ...ion Disengagement of the brake is made by applying of pressure oil against the piston of the single acting hydraulic cylinder if lathe is switched on The fast cover of driving section must be screwed...

Страница 45: ...pressure gauge Man 1 Spindle run out depends on the oil discharge rate through the check throttle valve from the hydraulic cylinder Setting of the oil discharge in hydraulic circuit The brake time and...

Страница 46: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 46...

Страница 47: ...nd maintenance 5 2 5 Gearbox its design transmits the rotary motion from the input shaft of the gearbox to the work spindle by means of shift train of gears and constant mesh gears A and B The constan...

Страница 48: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 48 5 2 6 Work spindle Fig 5 4...

Страница 49: ...is no need to adjust the spindle bearing for several years As far as a running clearance in spindle bearing and undesirable spindle vibrations are occurred it is necessary to adjust it again The re ad...

Страница 50: ...e course of gradual changes of work spindle position and force F construct the diagram of bearing load analogous to the diagram in fig 5 5 b which the clearance ratio in measured bearing is to be read...

Страница 51: ...ted unbolt headstock cover loosen the nut 4 after its unlock 3 loosen screws 12 release split distance ring 13 by shifting ring 11 take out distance ring 13 grind accurately distance ring 13 at the sp...

Страница 52: ...pins The flange of the work spindle nose is made in accordance with the SN ISO 702 III Standard size 11 with the possibility of clamping of chuck or face plate Optional accessories of work spindle 5...

Страница 53: ...consists of a system of slides that make positioning of the lathe tool possible to the desirable position in accordance with the workpiece and its movement in specific direction and sence in turning...

Страница 54: ...tion Description of carriage parts The saddle for longitudinal carriage togesher with longitudinal carriage enable the travelling motion of tool in longitudinal direction i e in direstion of axis Z Th...

Страница 55: ...r adjusting screws M 12 the acceptable clearance must be resolved from point of view of the tool slide power or hand feed lock in position adjusting screws with nuts M 12 Adjusting of clearance in cro...

Страница 56: ...d to a casted rack of the bed equipped with a dead centre with apex angle of 60 degrees The movement range of tailstock in longitudinal direction is possible between the carriage and the right hand en...

Страница 57: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 57...

Страница 58: ...ll rod is marked by an engraved line In case that the tailstock position does not allow the pull rod 2 to be slid in it is necessary to adjust it to the correct position on bed in such a way that the...

Страница 59: ...The scale of the indicator 6 is calibrated up to the force intensity of 70 000 N Precaution The measured value on the measuring device can differ in reality about cca 15 Due to setting and passive res...

Страница 60: ...e ring 2 to be located correctly to the stepped front end of sleeve locked in position against moving by means of the arresting feather 1 Drill should be inserted into the taper adaptor placed in the...

Страница 61: ...0 200 35 000 4 250 250 29 000 3 800 300 23 000 3 400 350 16 000 3 000 Legend Values in table H Overhang of tailstock sleeve mm FZH Cutting force tangential component N GH Mass of workpiece kg If the o...

Страница 62: ...ure reducing valve VR 3 06 25 10 00 02 F1 oil filter LF 60 G C 1 0 B6 filter filter element for hydraulics 0060 D 025 W 1 to the lubricating system The hydraulic set consists of the above mentioned co...

Страница 63: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 63 Hydraulic chart...

Страница 64: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 64...

Страница 65: ...N operator When tanking oil must never be spilled on the lathe and its surrounding area When oil is drained the floor must not be oiled up Used drained oil must be liquidated in accordance with the va...

Страница 66: ...for operator In case of headstock lubrication failure dont intervene into machine operation Check first of all the oil quantity in tank of hydraulic unit and oil pressure The elimination of lubricati...

Страница 67: ...e a green signal indicator will be illuminated ATTENTION Maintenance When the oil level is reduced under the minimum limit the red signal indicator will be on immediately refill the oil VOGEL INTZA Th...

Страница 68: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 68 Fig 5 8...

Страница 69: ...icator 5 It is recommended to check the oil filter min once a month with its eventual cleaning relative to the actual load of the lathe 5 2 12 Cutting lubricant circuit Cooling of cutting process The...

Страница 70: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 70...

Страница 71: ...L set Power movement of tailstock Tailstock tailstock sleeve and nut wheel bearing ways Mark of activity Kind of activity Action point No 1 2 3 4 5 6 7 8 9 10 11 12 13 Lubrication level inspection 8 8...

Страница 72: ...46 NUTO H 46 VACTR A OIL MEDIU M DTE OIL MEDIU M VITRE OIL 46 TELL US OIL 46 MAGN A 46 HYSPIN AWS 46 POLITE LIS 46 ELFOLN A 46 RANDO OIL HD 46 MOGUL GLISON 68 G 68 40 C 41 4 50 6mm2 s 1 EXIDIA 68 MACC...

Страница 73: ...MAA ERO S EMULSIN H METALINA GR SYNTILO R HS BLASOCUT 2000CF Art 875 BLASOCUT 2000UNI Art 870 MOBILMET 266 LACTUCA LT 2 SUPRAMET OEMETA 197 L MAB CIMSTAR MB 203 CIMSTAR MB 603 KS FLUID O DROMUS OIL D...

Страница 74: ...OEMETA L MAE KS FLUID E BLASOCUT Grindex S Art 890 BOHROEL BS 30 KUTWELL 40 SOLVAC 1535 G LACTUCA TR 300 BIO L MAF AKVOL BIOROL CIMPLUS D 14 CIMSTAR MB 702 METALINA C BLASOCUT Grindex UNI Art 882 BOHR...

Страница 75: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 75...

Страница 76: ...aha R BLASER BLASOCUT 2000 UNI 5 KAT s r o Brno R CURTIS LUBRICANTZ 2 8 CLENTUS Praha R CLENCUO II 4 CLENTUS Praha R ALFEX 21 5 TRIGA s r o Praha R ALBEGOL B 5 TRIGA s r o Praha R EMULKAT H 5 TRIGA s...

Страница 77: ...ems with smaller up to medium requirements on the thermical oxidation durability and lubricating PROPERTIES of working medium Some of them are also used for specific f e technological applications Typ...

Страница 78: ...SON ISO VG 46 68 100 220 320 OILS FOR GUIDEWAYS OF DESCRIPTION The productof the group MOGUL GLISON are high quality petroleum oils for guigeways They are imforved by additives which assure extra spec...

Страница 79: ...chines MOGUL GLISON 100 a MOGUL GLISON 220 a MOGUL GLISON 320 oils used usually for vertical guideways or for some specific applications lubrication of gearings etc CHARACTERISTIC PROPERTIES protect v...

Страница 80: ...e is less than 50 mg kg body weight 2 Very Dangerous the LD50 in rabbits exposed by the skin route is from 25 mg kg to 200 mg kg body weight 3 Dangerous the LD50 in rabbits exposed by the dermal route...

Страница 81: ...may result in major injury or death NFPA Flammability Rating for this Chemical NFPA Flammability 1 0 NONE Will Not Burn 1 MINOR Ignites after considerable heating 2 MODERATE Ignites if moderately hea...

Страница 82: ...to cause cancer in animals The chemical would then be a suspected Human carcinogen If NO this chemical has not been shown to cause cancer in animals IARC Carcinogen in Humans NO If YES this chemical...

Страница 83: ...be replaced by sliding shoes For a greater safety and there better function the motion screws of the cylindrical guiding sleeves are rested in axial direction on plate springs which take up the elast...

Страница 84: ...ws to the working position by means of the crank put on the square end of screw 2 tighten screws 3 Locking rest in position on bed tighten nuts 4 Raising of rest from bed screw off nuts 4 from attachi...

Страница 85: ...of safety limit switches must be checked daily by the operator with the help of CNC checking programs If they are out of operation the danger of an accident should be arisen 3 The guard of the face p...

Страница 86: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 86 7 Acoustic Emission Data Acoustic emission data are described in noise metering record in this Manual...

Страница 87: ...7 8 Other Emission Data Other emission data are the part of the technical collection and record letters of measuring as far as they are taken individually connected with emissions of oscillation and v...

Страница 88: ...etaly assembled is transported on the wooden runners There are only disconnected the following parts switchboard chip pan current supply incl coolant supply and current supply to the tailstock The acc...

Страница 89: ...length with corresponding loading capacity sufficient dimensioned lifting device Caution When the lathe is being slung care should be taken to its correctly balance Respective diferences in balance t...

Страница 90: ...tened to the lifting rod as near as possible to the side face of the bed ropes must be protected againstsharp edges by wooden lining or placing the wooden blocks under them be careful in handling with...

Страница 91: ...essary for the levelling and fixing of the lathe on the foundation are supplied with the machine After right hardening of the foundation the erection of the lathe may be preceeded with Procedure for l...

Страница 92: ...ixed by means of 3 screws the saddle with the bed Transport locking part og axis X marked X fixed the cross slide with saddle The bolth locking parts are painted with yellow signal color Fig A Attenti...

Страница 93: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 93 Fig A transport locking...

Страница 94: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 94 ATTENTION Do not remember to remove the transport safety element before putting the machine into operation DANGER OF CRASH...

Страница 95: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 95...

Страница 96: ...should not be faced back on to the main route in the close proximity from the operating point The floor in operating position must be fitted with humidity and termal insulation and as large as makes...

Страница 97: ...o take steps against leaking the cutting lubricants and oils into the surrounding area of the lathe when manipulated Save guards against chips and the spraying of cutting lubricant should be used in t...

Страница 98: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 98 11 Determination of Service Procedures to Achieve of Working Capacity of Functional Assemblies Fig 11 1 Panel FAGOR 8055 TC...

Страница 99: ...erations feed rate adjustment manual tool selection manual hand tool motion in axes manual continuous incremental by electronic hand wheel adjustment and tool motion manual to the points BEGIN and END...

Страница 100: ...ng others also when any of the safety covers is opened spindle cover chip guard ATTENTION In case of danger depress the TOTAL STOP press button located on the operating panel of the lathe and on the c...

Страница 101: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 101 SB19 Push button for turning spindle tipping SB20 Push button for turning spindle tipping SB23 push button emergency stop Fig 11 2 Panel on the headstock...

Страница 102: ...nvertor of electric motor for carriage movement in transversal X axis direction control convertor of electric motor for carriage movement in longitudinal Z axis direction lubricating set electric moto...

Страница 103: ...easier change of set ratio Warning The control of brake action is determinated by cutting of electric power supply to the electric motor pump of the hydraulic and lubricating circuit of gear box There...

Страница 104: ...rator call for removing of fault reason an authorised worker After renew the function of extreme switch limit stop event repair of other fault incl mechanical perform the departure of carriage from em...

Страница 105: ...0 m min According to the table Fig 11 1 spindle speed n 22 4 r p m By the line interpolation the chip section is about 11 2 square millimeters from 630 mm dia to 800 mm dia and n 22 4 r p m for materi...

Страница 106: ...oints are against positions Warning In the moment of the change of transmission speed range dont open any safety guard Note In case that above mentioned state may happen make the small movement from a...

Страница 107: ...require the adjusting I case of failure of any switch the stop space is accessible after unscrew of the guard of transversal slide 11 4 2 Longitudinal stops Fig C are adjustabe on the stop guide gib...

Страница 108: ...ired length L and it must be taken into consideration also the steady stops on the proper tailstock and switch SQ 7 8 9 steady connected with saddle which limitate the distance between tailstock and s...

Страница 109: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 109 Fig B Working path length is 650 mm...

Страница 110: ...SUA 125 NUMERIC 34200003 TOS a s 02 2011 110 Longitudinal stops Fig C...

Страница 111: ...nance workers Complet overhaul The complet overhaul is usually carried out as a deliviery method of repair Wear effects or lathe damage are removed so that the initial characteristic and eventually sp...

Страница 112: ...stopped The breakdown in the hydraulic circuit a decrease in pressure leads to spindle brake to stop When a protective shield is open in turning the lathe will be stopped Breakdown restoration after b...

Страница 113: ...ng device corresponds in a conception type of lathe to SN EN 418 Standard The emergency stopping device of lathe is a function which defends against hazard reduces existing hazard of operator stops th...

Страница 114: ...owing language versions English The part of Manual concerning safety of work and service will be translated to the user s mother tongue by our society on business contract Qualification for applicatio...

Страница 115: ...ne P 30 kW Material steel strength 60 kp mm 2 600 MPa Dia to be machined D 500 mm Chip depth h 10 mm Feed s 0 5 mm rev Cutting speed v 150 m min Calculation of the maximum torque moment for the given...

Страница 116: ...5 NUMERIC 34200003 TOS a s 02 2011 116 Tab 8 Table chart of the specific cutting resistance for steel pevnost oceli Steel strength velikost posuvu Feed m rn ezn odpor Specific cutting resistance s mm...

Страница 117: ...OS a s 02 2011 117 Tab 9 Table chart of the specific cutting resistance for cast iron Skupina obrobitelnosti tvrdost HB Machinability group HB hardness Velikost posuvu Feed M rn ezn odpor Specific cut...

Страница 118: ...se of the machine according to the Directive 89 392 EEC For this reason the Manual serves as an inseparable relation between the manufacturer and the user It depends only on you whether you will be sa...

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