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The Toro Underground Warranty

Underground

Equipment

A Limited Warranty

Conditions and Products Covered

The Toro Company and its affiliate, Toro Warranty Company, pursuant
to an agreement between them, jointly warrant your Toro Underground
Equipment (“Product”) to be free from defects in materials or workmanship.
Where a warrantable condition exists, we will repair the Product
at no cost to you including diagnostics, labor, and parts.
The following warranty applies from the date the Product is delivered to
the original retail purchaser or rental owner.

Products

Warranty Period

RT600, RT1200, DD2024, and
DD4045

2 years or 1500 operating hours,
whichever occurs first

All Other Engine Powered Base
Units and Fluid Mixers

1 year or 1000 operating hours,
whichever occurs first

All Serialized Attachments

1 year

Rock Hammer

6 months

Engines

Through engine manufacturers:
2 years or 2000 operating hours,
whichever occurs first

Instructions for Obtaining Warranty Service

You are responsible for notifying the Underground Dealer from whom you
purchased the Product as soon as you believe a warrantable condition
exists. If you need help locating a Underground Dealer, or if you have
questions regarding your warranty rights or responsibilities, you may
contact us at:

Toro Customer Care
Toro Warranty Company
8111 Lyndale Avenue South

Bloomington, MN 55420-1196
Toll Free at 855-493-0088 (U.S. Customers)
1-952-948-4318 (International Customers)

Owner Responsibilities

As the Product owner, you are responsible for required maintenance
and adjustments stated in your

Operator's Manual

. Failure to perform

required maintenance and adjustments can be grounds for disallowing a
warranty claim.

Items and Conditions Not Covered

Not all product failures or malfunctions that occur during the warranty
period are defects in materials or workmanship. This warranty does not
cover the following:

Product failures which result from the use of non-Toro replacement
parts, or from installation and use of add-on, or modified non-Toro
branded accessories and products. A separate warranty may be
provided by the manufacturer of these items.

Product failures which result from failure to perform recommended
maintenance and/or adjustments. Failure to properly maintain your
Toro product per the Recommended Maintenance listed in the

Operator’s Manual

can result in claims for warranty being denied.

Product failures which result from operating the Product in an
abusive, negligent, or reckless manner.

Parts subject to consumption through use unless found to be
defective. Examples of parts which are consumed, or used up, during
normal Product operation include, but are not limited to: brakes,

filters, lights, bulbs, belts, tracks or tires, digging teeth, digging booms,
digging, drive, or track chains, track pads, drive sprockets, idlers,
rollers, blades, cutting edges, or other ground engaging components.

Failures caused by outside influence. Conditions considered to be
outside influence include, but are not limited to, weather, storage
practices, contamination, use of unapproved fuels, coolants,
lubricants, additives, water, or chemicals, etc.

Failure or performance issues due to the use of fuels (e.g. gasoline,
diesel, or biodiesel) that do not conform to their respective industry
standards.

Normal noise, vibration, wear and tear, and deterioration.

Normal “wear and tear” includes, but is not limited to, damage to seats
due to wear or abrasion, worn painted surfaces, scratched decals, etc.

Hauling expenses, travel time, mileage, or overtime associated with
transporting product to the authorized Toro dealer.

Parts

Parts scheduled for replacement as required maintenance in the

Operator’s Manual,

are warranted for the period of time up to the scheduled

replacement time for that part. Parts replaced under this warranty are
covered for the duration of the original product warranty and become the
property of Toro. Toro will make the final decision whether to repair any
existing part or assembly or replace it. Toro may use remanufactured
parts for warranty repairs.

Maintenance is at Owner’s Expense

Engine tune-up, lubrication, cleaning and polishing, replacement of filters,
coolant, and completing recommended maintenance are some of the
normal services Toro products require that are at the owner’s expense.

General Conditions

Repair by an Authorized Toro Underground Dealer is your sole remedy
under this warranty.

Neither The Toro Company nor Toro Warranty Company is liable for
indirect, incidental or consequential damages in connection with the
use of the Toro Products covered by this warranty, including any
cost or expense of providing substitute equipment or service during
reasonable periods of malfunction or non-use pending completion
of repairs under this warranty. Except for the Emissions warranty
referenced below, if applicable, there is no other express warranty.
All implied warranties of merchantability and fitness for use are
limited to the duration of this express warranty.

Some states do not allow exclusions of incidental or consequential
damages, or limitations on how long an implied warranty lasts, so the
above exclusions and limitations may not apply to you. This warranty
gives you specific legal rights, and you may also have other rights which
vary from state to state.

Note regarding engine warranty:

The Emissions Control System on your Product may be covered by
a separate warranty meeting requirements established by the U.S.
Environmental Protection Agency (EPA) and/or the California Air
Resources Board (CARB). The hour limitations set forth above do not
apply to the Emissions Control System Warranty. Refer to the Engine
Emission Control Warranty Statement supplied with your product or
contained in the engine manufacturer’s documentation for details.

Countries Other than the United States or Canada

Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain
guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Underground Dealer’s service or have difficulty
obtaining guarantee information, contact the Toro importer.

Australian Consumer Law:

Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro

Dealer.

374-0292 Rev A

Содержание RT600

Страница 1: ...Unit Model No 25430 Serial No 314000001 and Up Model No 25430A Serial No 314000001 and Up Model No 25430C Serial No 314000001 and Up Model No 25430W Serial No 314000001 and Up Register at www Toro co...

Страница 2: ...y other material other than soil Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage You are responsible for operating the...

Страница 3: ...symbol Figure 2 which means Caution Warning or Danger personal safety instruction Failure to comply with the instruction may result in personal injury or death Important This machine was manufactured...

Страница 4: ...rly installed Use extra care when handling fuels They are flammable and vapors are explosive Use only an approved container Do not remove the fuel cap or add fuel with the engine running Allow the eng...

Страница 5: ...stop and remove the key whenever you adjust clean or repair the machine Do not touch parts that may be hot from operation Allow them to cool before attempting to maintain adjust or service the machin...

Страница 6: ...ucting electricity Do not attempt to leave the machine Note You will be safe as long as you do not leave the seat of the machine Touching any part of the machine while contacting the ground may electr...

Страница 7: ...l danger Replace any decal that is damaged or lost Figure 3 Decal Map Top view 1 Decal 125 8470 under the hood 5 Decal 125 8472 9 Decal 125 8478 13 Decal 125 6699 2 Decal 125 8483 6 Decal 125 6695 10...

Страница 8: ...cal 125 8480 5 Decal 125 8481 7 Decal 125 6689 2 Decal 125 4963 4 Decal 125 8482 6 Decal 125 8478 125 4963 1 Warning do not touch hot surfaces 125 6683 1 Pull out for fastest speed 4 Decrease speed 2...

Страница 9: ...machine is on a slope 125 6695 1 Trencher chain forward 9 Engage the vibratory plow 2 Backfill blade pivot left 10 Trencher chain reverse 3 Backfill blade raise 11 Backfill blade tilt right 4 Backfil...

Страница 10: ...ntil you have called local utilities 3 Warning always wear a seat belt when operating the machine 8 Read the Operator s Manual for information on starting the engine 1 Engage the parking brake 2 Set t...

Страница 11: ...g only when moving the machine forward in 4th gear 125 8472 1 Engine stop 3 Engine start 2 Engine run 125 8473 1 Explosion hazard wear eye protection 3 Fire hazard keep open flames away 2 Chemical bur...

Страница 12: ...rking brake 125 8478 1 Diesel fuel 125 8479 1 Burn hazard from contents under pressure read the Operator s Manual 125 8480 1 Warning do not climb on ROPS 125 8483 1 Read the Operator s Manual for hydr...

Страница 13: ...fire open flame or smoking 7 Wear eye protection explosive gases can cause blindness and other injuries 3 Caustic liquid chemical burn hazard 8 Battery acid can cause blindness or severe burns 4 Wear...

Страница 14: ...Product Overview Figure 5 Left side of machine 1 Nose panel 5 Backfill blade 2 Left side panel 6 Fuel reservoir 3 Grab handles 7 Operator walkway 4 ROPS enclosure 8 Steps 14...

Страница 15: ...itch to the Run position before you start Warning Lights The locations of these lights are shown in Figure 7 G022146 7 8 1 6 2 3 4 5 Figure 7 Instrument Cluster Lights 1 Engine intake preheat light 5...

Страница 16: ...lowing controls are in the Neutral or the Stop position Traction control pedal Utility traction lever Attachment control lever Gauges The locations of these gauges are shown in Figure 8 G022145 1 6 2...

Страница 17: ...ne Start Turn the key to this position to start the engine Throttle Knob Use the throttle knob Figure 11 to change the engine speed as follows Figure 11 1 Throttle button 3 Throttle lock 2 Throttle kn...

Страница 18: ...the utility traction lever is detented You must move the lever out of the detent to move the lever forward or rearward The utility traction lever Figure 13 has 3 positions Forward Neutral and Reverse...

Страница 19: ...k back to raise the blade Push the joystick to the right away from you to swing the blade to the right Pull the joystick to the left toward you to swing the blade to the left Backfill Blade Tilt Lever...

Страница 20: ...ment control lever from the Neutral position otherwise the engine will stop in 1 second Rear Wheel Position Indicator This indicator Figure 16 shows the position of the rear wheels when you set the re...

Страница 21: ...ch The battery disconnect switch is located behind the right engine cowl Figure 18 use it to electrically disconnect the battery from the machine Figure 18 1 Battery On position 2 Battery Off position...

Страница 22: ...el No 1 D or No 1 D 2 D blend below 20 F 7 C Using winter grade fuel at lower temperatures provides a lower flash point and cold flow characteristics which aid in starting the engine and help prevent...

Страница 23: ...e fuel tank cap and tighten it securely by hand Checking the Engine Oil Level Service Interval Before each use or daily The engine is shipped with oil in the crankcase however check the oil level befo...

Страница 24: ...x Low Pour Point Anti wear Hydraulic Fluid ISO VG 46 Material Properties St 40 C 104 F 44 to 48 Viscosity ASTM D445 St 100 C 212 F 7 9 to 8 5 Viscosity Index ASTM D2270 140 to 160 Pour Point ASTM D97...

Страница 25: ...t or cold weather take the necessary precautions refer to Operating the Machine in Extreme Conditions page 26 7 Turn the key switch to the On position and check that the controls in neutral the parkin...

Страница 26: ...to Checking the Engine Oil Level page 23 and Servicing the Engine Oil and Filter page 38 Operating the Machine in Extreme Conditions Both hot and cold weather place unusual demands upon the machine an...

Страница 27: ...rating the Parking Brake 1 Push the parking brake switch Figure 24 up to apply the parking brake Figure 24 1 Parking brake 2 Push the parking switch down to release the parking brake Note The parking...

Страница 28: ...er all attachments to the ground 3 Set the parking brake 4 If the machine has been operating under a heavy load decrease the engine speed to 1 4 throttle for 2 minutes to cool the engine 5 Push in the...

Страница 29: ...ate the Machine After starting the engine but before operating the machine at the work site do the following Ensure that the ROPS and the seat belt are properly installed and in good working order Ens...

Страница 30: ...nd remove the key 8 Block the front and rear wheels of the machine 9 Fasten the front of the machine to the trailer using chains and a binder Figure 29 Note Use the front axle to secure the machine G0...

Страница 31: ...ng connected to the cylinder fitting 2 Hydraulic brake hose 4 Hand pump 2 Connect a hydraulic hand pump capable of producing 350 psi to the brake cylinder Figure 30 3 Operate the hand pump until the b...

Страница 32: ...turn the spoils back into the trench with the backfill blade refer to Using the Backfill Blade page 29 2 Return the spoils into the trench A Move the machine to the end of the trench a few feet meters...

Страница 33: ...lant level in the radiator Every 200 hours Grease the front and rear axles Every 250 hours Change the engine oil Change the engine oil filter Check the oil level in the wheel hubs Check the oil level...

Страница 34: ...the covers or guards in place 1 Park the machine on a level surface 2 Lower all attachments and stop the engine and remove the key 3 Allow the engine to cool 2 or 3 minutes 4 Remove the right side pa...

Страница 35: ...back universal joint 2 Grease fitting sliding joint 3 Connect the grease gun to the grease fitting for the universal joint at the forward end of the drive shaft and apply 2 or 3 pumps of grease to the...

Страница 36: ...ne to cool for 2 or 3 minutes Accessing the Engine Removing the Side Panels 1 If the optional backhoe is installed perform the following substeps to remove the left side panel otherwise skip to step 2...

Страница 37: ...the front end of the walkway to its original position Figure 35 B Align the hole in the walkway with the hole in the walkway support bracket Figure 35 C Install the retaining pin through the holes Re...

Страница 38: ...hrough the holes in the frame of the backhoe and the seat post Figure 38 C Install the hairpin into the hole in the seat lock pin Figure 38 5 Install the left and right side panels on the machine refe...

Страница 39: ...r to Removing the Side Panels page 36 4 Remove the dipstick and wipe clean it with a clean cloth Figure 42 Figure 42 1 Dipstick 2 Dipstick tube 5 Insert the dipstick into the dipstick tube pull the di...

Страница 40: ...surface of the oil filter adapter where the oil filter seats 5 Fill the new oil filter with the specified engine oil allow the filter element to saturate with the oil and then pour out the excess oil...

Страница 41: ...steps 1 and 2 C If the restricted air cleaner light still comes on replace the secondary air cleaner element refer to Replacing the Secondary Element page 42 Removing the Air cleaner Cover 1 Remove t...

Страница 42: ...ent date and the engine hours on the end of the element with a permanent marking pen 6 Insert the new primary air cleaner element into the air cleaner housing Figure 50 Note Ensure that the air cleane...

Страница 43: ...n pan under the secondary fuel filter Figure 52 Figure 52 1 Secondary fuel filter 2 Drain valve 3 Rotate the drain valve at the bottom of the secondary fuel filter 2 or 3 turns counterclockwise and dr...

Страница 44: ...he fuel tank Figure 54 Replacing the Fuel Filters Replacing the Secondary Fuel Filter Service Interval Every 500 hours 1 Remove the left side panel refer to Removing the Side Panels page 36 2 Remove t...

Страница 45: ...s over the hose fitting of the primary fuel filter and tighten the hose clamps Figure 55 6 Bleed the fuel system refer to Bleeding the Fuel System page 45 7 Start the engine and check for leaks at the...

Страница 46: ...ways wear face protection protective gloves and protective clothing WARNING A battery contains sulfuric acid which can cause serious burns and they can produce explosive gases Avoid contact with skin...

Страница 47: ...page 25 Note If the engine starts and then stops do not operate the starter motor until the starter motor stops turning Do not operate the starter motor for more than 30 seconds at one time Wait 30 se...

Страница 48: ...o Removing the Side Panels page 36 2 Rotate the battery disconnect switch counterclockwise to the Off position Figure 60 Figure 60 1 Battery disconnect switch in the On position 2 Battery disconnect s...

Страница 49: ...hutoff valve and a self locking chuck Note Before you add air ensure that the tire is properly installed on the machine or put the wheel in a restraining device such as a tire inflation cage 2 Remove...

Страница 50: ...the drain port in the wheel hub Figure 64 5 Remove the plug from the wheel hub Figure 64 6 Check that the oil level is at the bottom of the threads of the oil port Figure 64 If the oil level is too hi...

Страница 51: ...les Service Interval After the first 100 hours Every 250 hours 1 Place a drain pan under the pinion housing of the axle 2 Remove the plug from the sight port in the pinion housing of the axle Figure 6...

Страница 52: ...8 and Figure 69 Note Allow the oil to drain completely from the pinion housing and axle 3 Clean the threads of the plugs 4 Apply PTFE thread sealing tape to the threads of the plugs 5 Install one of t...

Страница 53: ...140 API classification level GL4 Transmission oil capacity approximately 1 7 L 1 8 US qt Toro Premium Gear Oil is available from an Authorized Toro Service Dealer See the parts catalog for part number...

Страница 54: ...gure 76 1 Rear axle 3 Breather fitting 2 Breather port 2 Remove the breather from the front axle Figure 75 3 Remove the breather from the rear axle Figure 76 4 Clean the breathers with a cleaning solv...

Страница 55: ...Reservoir 2 Coolant level halfway between the Add and Full marks Note Ensure that the coolant level is between the Add mark and the Full mark on the reservoir Figure 77 5 Add the specified coolant un...

Страница 56: ...on of the cooling system for leaks damage dirt and loose hoses and clamps Clean repair tighten and replace the components as necessary Checking the Concentration of the Coolant Service Interval Every...

Страница 57: ...Note Use cleaning solution of sodium carbonate and water or a commercially available equivalent Follow the directions that come with the cleaning solution Figure 81 1 Coolant system cleaning solution...

Страница 58: ...above 37 C 34 F If the ambient temperature is lower adjust the mixture Use a mixture of ethylene glycol and water in the machine all year 1 Remove the radiator cap Figure 78 and Figure 79 2 Open the...

Страница 59: ...fer to Installing the Side Panels page 37 Checking the Tension of the Belt Service Interval Every 1 000 hours 1 Remove the right side panel refer to Removing the Side Panels page 36 2 Place a straight...

Страница 60: ...placing the Engine Drive Belt Removing the Belt 1 Remove the left and right side panels refer to Removing the Side Panels page 36 2 Loosen the nut and bolt at the pivot point for the alternator Figure...

Страница 61: ...nt of the fan Figure 90 2 Move a fan blade to the 4 o clock position 3 Align the belt between the tip of the fan blade and the opening in the shroud Figure 89 4 Move the belt rearward and past the tip...

Страница 62: ...140 to 160 Pour Point ASTM D97 37 C 34 F to 45 C 49 F FZG Fail stage 11 or better Water content new fluid 500 ppm maximum Industry Specifications Vickers I 286 S Quality Level Vickers M 2950 S Qualit...

Страница 63: ...5 Stop the engine and remove the ignition key 6 Check around the pressure and return filters for leaks 7 Check the drain plug for leaks 8 Check the level of the hydraulic fluid Changing the Hydraulic...

Страница 64: ...esidual hydraulic fluid to drain in the container Figure 95 Note Use a tapered center punch or awl to puncture the filter case 3 Rotate the hydraulic return filter counterclockwise and remove the filt...

Страница 65: ...the machine 1 Check that the 8 bolts that secure the ROPS bar to the chassis of the machine are torqued to 24 4 to 26 1 N m 216 to 231 in lb refer to Figure 96 Figure 96 1 ROPS bar 2 Bolt 2 Check tha...

Страница 66: ...Dirt and Debris from the Machine Important Operating the engine with blocked screens dirty or plugged cooling fins and or cooling shrouds removed will result in engine damage from overheating 1 Lower...

Страница 67: ...solution C Coat the cable terminals and battery posts with Grafo 112X skin over grease Toro Part No 505 47 or equivalent grease D Slowly recharge the battery every 60 days for 24 hours to prevent lead...

Страница 68: ...k the battery oil viscosity and starting motor contact your Authorized Service Dealer 9 The air cleaning system elements are dirty 9 Service the air cleaning system elements 10 The fuel filter is clog...

Страница 69: ...en 3 The engine oil level is either too low or too high 3 Either add or drain the engine oil until the oil level is at the Full mark 4 The machine is under an excessive load 4 Reduce the load on the m...

Страница 70: ...he air cleaning system elements 4 There is dirt or water in the fuel system 4 Drain and flush the fuel system add fresh fuel 5 The engine overheats 5 Check the engine oil level and add oil as needed a...

Страница 71: ...Notes 71...

Страница 72: ...ubricants additives water or chemicals etc Failure or performance issues due to the use of fuels e g gasoline diesel or biodiesel that do not conform to their respective industry standards Normal nois...

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