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33

9. Secure trunnion to brake lever with washer and hair pin

cotter (Fig. 40).

10. Check the brake operation again; refer to Checking the

Brake, page 32.

Important

 

With the parking brake released, the rear

wheels must rotate freely when you push the mower. If
brake action and free wheel rotation cannot be achieved
contact your service dealer immediately.

3

6

4

m–6512

1

2

5

4

7

Figure 40

1.

Hairpin cotter and washer

2.

Trunnion

3.

Brake lever

4.

Wing nut

5.

Hole F

6.

Initial adjustment—
1–1/4 inch (32 mm)

7.

Rod

Adjusting the Electric Clutch

The clutch is adjustable to ensure proper engagement and
proper braking. Check adjustment after every 100 hours of
operation.

1. To adjust the clutch, tighten or loosen the lock nuts on

the flange studs (Fig. 41).

2. Check adjustment by inserting a feeler gauge thru the

slots next to the studs (Fig. 41).

3. The proper disengaged clearance between the clutch

plates is 0.012–0.024 inch (0.30-0.60 mm). It will be
necessary to check this clearance at each of the three
slots to ensure the plates are parallel to each other.

m–2600

1

2

3

Figure 41

1.

Adjusting nut

2.

Slot

3.

Feeler gauge

Servicing the Fuel Tank

Danger

In certain conditions, gasoline is extremely
flammable and highly explosive. A fire or
explosion from gasoline can burn you and others
and can damage property.

Drain gasoline from the fuel tank when the
engine is cold. Do this outdoors in an open area.
Wipe up any gasoline that spills.

Never smoke when draining gasoline, and stay
away from an open flame or where a spark may
ignite the gasoline fumes.

Draining the Fuel Tank

1. Park the machine on a level surface, to assure fuel tank

drains completely. Then disengage the power take off
(PTO), set the parking brake, and turn the ignition key
to off. Remove the key.

2. Close the fuel shut–off valve at the fuel tank (Fig. 42).

3. Squeeze the ends of the hose clamp together and slide it

up the fuel line away from fuel filter (Fig. 42).

4. Pull the fuel line off the fuel filter (Fig. 42). Open the

fuel shut-off valve and allow the gasoline to drain into a
gas can or drain pan.

Note: Now is the best time to install a new fuel filter
because the fuel tank is empty. Refer to Replacing the Fuel
Filter; page 34.

Содержание 30326

Страница 1: ...English EN Register your product at www Toro com Form No 3352 607 Mid Size Mower ProLine T Bar Gear 15HP or 17HP with 44in Side Discharge Mower Model No 30326 Serial No 250000001 and Up Model No 30327...

Страница 2: ...ipping Bracket 14 Installing the Handle Assembly 14 Installing the Fuel Tank 15 Checking and Adjusting the Shift Lever Plate 16 Installing the Control Rods 17 Page Installing the Hairpin Cotter Pins a...

Страница 3: ...ion and Note emphasizes general information worthy of special attention Safety Note The addition of attachments made by other manufacturers that do not meet American National Standards Institute certi...

Страница 4: ...ke necessary repairs before resuming operations Keep hands and feet away from the cutting unit Look behind and down before backing up to be sure of a clear path Keep pets and bystanders away Slow down...

Страница 5: ...stacles such as rocks tree limbs etc from the mowing area Watch for holes ruts or bumps Tall grass can hide obstacles Use caution near drop offs ditches or embankments The machine could suddenly turn...

Страница 6: ...6...

Страница 7: ...7 Slope Chart Fold along appropriate line Align this edge with a vertical surface Tree Building Fence post pole etc Example Compare slope with folded edge...

Страница 8: ...8...

Страница 9: ...Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 43 8480 52 2010 66 1340 67 5360 68 8340 8...

Страница 10: ...10 98 0776 98 3256 98 4387 1 Warning wear hearing protection 104 8186 104 8569 106 0699 106 5505 106 5532...

Страница 11: ...11 105 0884 106 0635 106 5499 1 Engine stop 2 Engine start 3 Move the control bar to the handle then pull the knob...

Страница 12: ...possible then refuel such equipment on a truck or trailer from a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact...

Страница 13: ...lt 5 16 x 7 8 inch Lock washer 5 16 inch Washer 5 16 inch Spring Hose clamp 1 2 2 2 4 2 1 Installing the fuel tank 4 No parts needed Checking and adjusting the shift lever 5 Clevis pin Washer Hairpin...

Страница 14: ...r 2 Install the center gage wheels with the previously removed bolt small washer and nut Fig 3 1 2 3 4 4 m 6510 Figure 3 1 Center Gage Wheels and Spacer 2 Nut 3 Bolt 4 Washer Step 2 Installing the Han...

Страница 15: ...Fuel Tank Parts needed for this step Qty Part 1 Fuel tank with studs installed 2 Bolt 5 16 X 7 8 inch 2 Lock nut 5 16 inch 4 Washer 5 16 inch 1 Hose clamp 2 Lock washer 5 16 inch 2 Spring Procedure 1...

Страница 16: ...and bottom of the shift lever should be equal Fig 8 2 If clearance is not correct remove lever and bend it slightly to adjust Fig 8 m 5250 1 2 6 5 4 3 Figure 7 1 Shift lever 2 Shift lever plate 3 Rub...

Страница 17: ...ont F mounting hole in idler bracket 1 3 2 6 4 7 8 m 7593 5 Figure 10 1 Control rod and fitting 2 3 1 2inch 89 mm 3 Idler bracket 4 Clevis pin 5 Washer 6 Hairpin cotter pin 7 Rod fitting 8 Hole F 4 Ch...

Страница 18: ...ut pins and insert the hairpin cotter pins Fig 13 m 6505 3 2 1 Figure 13 1 Hairpin cotter 2 Unused spacers 3 Height of cut post front shown Operation Note Determine the left and right sides of the mac...

Страница 19: ...e together to engage rearward traction assist operation Parking Brake Lever Pull back on upper control bar and swing brake lever up against the upper handle Fig 15 Ignition Switch This switch is used...

Страница 20: ...he starter handle when rope is pulled out because rope may break or recoil assembly may be damaged Stopping the Engine 1 Move the throttle lever to slow Fig 17 2 Let engine idle for 30 to 60 seconds b...

Страница 21: ...rized Service Dealer repair the safety system immediately 1 Set the parking brake and start the engine refer to Starting and Stopping the Engine page 20 2 Squeeze the blade control bail against upper...

Страница 22: ...time engage lower control bar and lift up on the lower handle to drive over the curb Fig 19 and 20 Note Lifting up on the lower handle will assist driving the machine up a curb and not spin the drive...

Страница 23: ...Never put your hands or feet under the mower Never try to clear discharge area or mower blades unless you release the bail and the power take off PTO is off Rotate the ignition key to Off Also remove...

Страница 24: ...inch 10 mm off the ground Figures 23 and 24 4 Install the bolt washer s and nut Figures 23 and 24 m 6470 2 4 3 5 1 Figure 23 1 Gage wheel 2 Nut 3 Bolt 4 Washer 5 Spacer 1 2 3 4 4 m 6510 Figure 24 1 Ce...

Страница 25: ...ng handle to rear frame Fig 26 4 Pivot handle to desired operating position and install lower flange bolts 3 8 x 1 inch and flange nuts into mounting holes Tighten all flange bolts 5 Thread rod fittin...

Страница 26: ...Electric Clutch adjust Engine clean outside 200 Hours Fuel Filter replace Engine Oil Filter change 200 hours or every other oil change Paper Air Cleaner replace 250 Hours Transmission Couplings greas...

Страница 27: ...engine and causing damage Fig 27 4 Unscrew the cover knob and remove the air cleaner cover Fig 27 5 Unscrew the 2 wing nuts and remove the air cleaner assembly Fig 27 6 Carefully pull the foam element...

Страница 28: ...parts to stop before leaving the operating position 4 Clean around the oil dipstick Fig 28 so that dirt cannot fall into the filler hole and damage the engine m 7449 2 1 Figure 28 1 Oil dipstick 2 Fil...

Страница 29: ...er clockwise until the rubber gasket contacts the filter adapter then tighten the filter an additional 3 4 turn Fig 31 5 Fill the crankcase with the proper type of new oil refer to Servicing the Engin...

Страница 30: ...rk Plugs 1 Install the spark plugs and the metal washer Ensure that the air gap is set correctly 2 Tighten the spark plugs to 16 ft lb 22 N m 3 Connect the wires to the spark plugs Fig 32 Cleaning the...

Страница 31: ...eel and tire assembly Note Make sure the rear wheel grease caps are removed before lubricating rear wheels m 6367 Figure 35 Lubricating the Transmission Couplers 1 Lubricate the transmission couplers...

Страница 32: ...e key and wait for all moving parts to stop before leaving the operating position 3 Apply the parking brake The wheels must lock when you try to push the machine forward 4 If the wheels do not lock ad...

Страница 33: ...slots to ensure the plates are parallel to each other m 2600 1 2 3 Figure 41 1 Adjusting nut 2 Slot 3 Feeler gauge Servicing the Fuel Tank Danger In certain conditions gasoline is extremely flammable...

Страница 34: ...and move the hose clamps close to the filter 7 Open fuel shut off valve at fuel tank Fig 42 8 Check for fuel leaks and repair if needed 1 2 3 1 m 7545 Figure 43 1 Hose clamp 2 Fuel line 3 Filter Servi...

Страница 35: ...lades and Installing the Blades on page 36 A blade that is bent or damaged could break apart and could seriously injure or kill you or bystanders Always replace bent or damaged blade with a new blade...

Страница 36: ...sition Disconnect the spark plug wire s from the spark plug s 3 Adjust the tire pressure in all tires to specifications on page 32 4 Check that the blades and spindle shafts are not bent Refer to Chec...

Страница 37: ...4 inches 61 cm on the carrier frame Fig 52 1 Measure out 24 inches 61cm on the carrier frame Fig 52 2 Measure carrier frame height at location A Fig 52 3 Measure carrier frame height at location B Fig...

Страница 38: ...the Deck Front to Rear Pitch Front C D m 1078 C C D D Figure 54 MEASURE FROM CUTTING EDGE TO A LEVEL SURFACE m 2539 Figure 55 Changing the Deck Front to Rear Pitch Changing the front to rear pitch is...

Страница 39: ...of cut to the 4 inch 101 6 mm position following the height of cut decal 3 With the machine on level surface position one blade front to rear Fig 59 Measure at A and from level surface to the cutting...

Страница 40: ...nstall PTO drive belt m 5321 5 2 3 1 4 6 7 8 Figure 62 1 Transmission belt 2 Idler pulley 3 Clutch retainer 4 Tension spring 5 Clutch wire connector 6 Pivot bolt 7 Drive pulley 8 Engine deck Replacing...

Страница 41: ...the PTO engagement pulley and the top groove of the center spindle pulley Fig 64 7 Install belt onto idler pulley and then install idler spring Fig 64 8 Adjust PTO drive belt guides an 1 8 inch 3 mm f...

Страница 42: ...f the caster wheel fork does not slide into the new bushings ream both bushings to an inside diameter of 1 126 inch 29 mm 8 Grease the fitting on the carrier frame mounting tube using No 2 general pur...

Страница 43: ...ower unless you install a cover plate a mulch plate or a grass chute and catcher Warning 1 Remove the locknut bolt spring and spacer holding the deflector to the pivot brackets Fig 68 Remove damaged o...

Страница 44: ...ITE VIOLET 7 5A F1 S2 PTO SWITCH MOMENTARY S3 BAIL SW NORMALLY OPEN R4 D5 T1 VIO BLUE BROWN PK WIRE COLOR CODES GND R2 HOUR METER OPTIONAL 2 3 5 4 1 D1 DELAY MODULE OR OPEN ON CLOSED OFF S1 IGN SWITCH...

Страница 45: ...conditioned gasoline over 90 days 9 Remove the spark plug s and check its condition refer to Spark Plug Service page 29 With the spark plug s removed from the engine pour two tablespoons of engine oi...

Страница 46: ...e 1 Reduce ground speed g 2 Oil level in crankcase is low 2 Add oil to crankcase 3 Cooling fins and air passages under engine blower housing are plugged 3 Remove obstruction from cooling fins and air...

Страница 47: ...ct 5 Adjust tire pressure 6 Blade spindle bent 6 Contact Authorized Service Dealer Blades do not rotate 1 PTO Drive belt is worn loose or broken 1 Install new drive belt 2 PTO Drive belt is off pulley...

Страница 48: ...ered There is no other express warranty except for special emission system coverage on some products This express warranty does not cover the following Cost of regular maintenance service or parts suc...

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