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10 

 

 

 

 

Lockout Procedure 

Purpose 

 

This procedure establishes the minimum requirements for the lockout of energy that could cause injury 

to 

personnel by the operation of lifts in need of repair or being serviced. All employees shall comply with this procedure. 

Responsibility 

 

The responsibility for assuring that this procedure is followed is binding upon all employees and service personnel from 
outside service companies (i.e., authorized installers, contactors, etc.). All employees shall be instructed in the safety 
significance of the lockout procedure by the facility owner/manager. Each new or transferred employee along with  

visiting outside service personnel shall be instructed by the owner/manager (or assigned designee) in the purpose and use 
of the lockout procedure. 

Preparation 

 

Employees authorized to perform lockout shall ensure that the appropriate energy isolating device (i.e., circuit breaker, 
fuse, disconnect, etc.) is identified for the lift being locked out. Other such devices for other equipment may be located in 
close proximity of the appropriate energy isolating device. If the identity of the device is in question, see the shop  

supervisor for resolution. Assure that proper authorization is received prior to performing the lockout procedure. 

Sequence of Lockout Procedure 

 

1) Notify all affected employees that a lockout is being performed for servicing or maintenance and that the lift must be 
shut down and locked out to perform the servicing or maintenance 

2) Unload the subject lift (remove vehicle). Shut it down and assure the disconnect switch is “OFF” if one is provided on 
the lift. 

3) The authorized lockout person operates the main energy isolation device removing power to the lift being taken out of 
service. Stored or residual energy (such as capacitors, springs, elevated machine members, hydraulic systems, air, or etc.) 
must be dissipated or restrained by methods such as grounding, repositioning, blocking, bleeding down, etc. 

If this is a lockable device, the authorized lockout person places the assigned padlock on the device to prevent its  

unintentional reactivation. An appropriate tag is applied stating the person’s name, at least 3” x 6” in size, an easily  

noticeably color, and states not to operate device or remove tag. 

If this device is a non-lockable circuit breaker or fuse, replace circuit with a “dummy” device and tag it appropriately as 
mentioned above. 

4) Ensure that the equipment is disconnected from the energy sources’ by first checking that no personnel are exposed, 
then verify the isolation of the equipment by operating the push button or other normal operating controls’ or by  

testing to make certain the equipment will not operate. . Be sure to return any switches to the “OFF” position. 

5) The equipment is now locked out and ready for the required maintenance or service. 

Restoring Equipment to Service 

 

1)  Check the lift and the immediate area around the lift to ensure that nonessential items have been removed  

(clear all tools, vehicles and personnel) and that the completion of all lift components are operationally intact. 

2) The authorized person can now remove the lock (or dummy circuit breaker or fuse) and tag. Activate the energy  

isolating device so that the lift may again be placed into operation. 

Rules for Using Lockout Procedure 

 

All employees are required to comply with the restrictions and limitations imposed upon them during the use of lockout. 
The authorized employees are required to perform the lockout in accordance with this procedure. All employees, upon 
observing a piece of lifting equipment which is locked out to perform servicing or maintenance shall not attempt to start, 
energize, or use that machine or equipment. The Lockout Procedure should be used whenever the lift is being  
repaired or serviced, waiting for repair when current operation could cause possible injury to personnel, or for any other 
situation when unintentional operation could injure personnel. No attempt shall be made to operate the lift when the 
energy isolating device is locked out. 

 

Содержание QJY240C

Страница 1: ...anual Item T9000 2BP 22 Model QJY240C 2 Post Light Duty Automotive Equipment Lift Symmetric Floor Plate Maximum Lifting Capacity 9 000 lbs PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION VERSION 1 10...

Страница 2: ...y Carefully inspect the unit on a regular basis and perform all maintenance as required Service and maintain the unit only with authorized or approved replacement parts Keep all instructions permanent...

Страница 3: ...escribed in the Installation Instructions section of this manual Failure by the owner to provide the recommended shelter mounting surface electrical supply and ceiling height could result in unsatisfa...

Страница 4: ...fect not interfering with equipment functionality or any Incidental indirect or consequential loss damage or expense that may result from any defect failure or malfunction of a product delay in perfor...

Страница 5: ...grease and oil spills immediately When the lift is being lowered make sure everyone is standing at least six feet away Be sure there are no jacks tools equipment left under the lift before lowering A...

Страница 6: ...l or installation of heavier parts can change the vehicle s center of gravity on the lift resulting in a critical load shift The vehicle may then be unstable Plan ahead for this possibility to insure...

Страница 7: ...ed or malfunctioning Only qualified technicians should service the lift Replace damaged components with manufacturer s certified parts 11 Keep the area around the lift clean and free of debris 12 Use...

Страница 8: ...ke sure all operators read this manual Manufacturer will assume no liability for loss or damage of any kind expressed or implied resulting from improper installation or use of this product Do not atte...

Страница 9: ...9...

Страница 10: ...itioning blocking bleeding down etc If this is a lockable device the authorized lockout person places the assigned padlock on the device to prevent its unintentional reactivation An appropriate tag is...

Страница 11: ...n a thorough inspection before it is put back into service Factors such as abrasion wear fatigue corrosion improper winding and kinking are often of greater significance in determining if a wire rope...

Страница 12: ...Anchor Products and must be followed carefully These general instructions are in addition to the specific design and installation instructions and notes provided for each particular product all of wh...

Страница 13: ...Place flat washer and hex nut over threaded end of 3 4 x 5 1 2 wedge anchor leaving approximately 1 16 inch of thread exposed carefully tap anchor use a hammer Example A 3 Do not damage threads Tap an...

Страница 14: ...se a hammer drill with a Carbide tip 3 4 diameter solid drill bit The bit tip diameter should be to ANSI Standard B95 12 1977 2003 and 2006 IBC compliant high performing medium duty expansion anchor E...

Страница 15: ...and or oil foaming up Check that oil used meets the specification in the Installation Instruction section of this manual Tighten all suction line fittings Not enough oil in tank and air has been trans...

Страница 16: ...s in your shop is critical in preventing employee injuries and damage to customer s vehicles Automotive lifts should always be used safely This will help increase the profitability productivity and sa...

Страница 17: ...a short chalk line in the area where lift will be located Draw a second chalk line at 90 to locate the positions of both lift columns Refer to lift dimensions on this page Keep thismanualwith lift at...

Страница 18: ...sonry Drill Bit Lifting Devices Use proper lifting devices such as Cranes or a Forklift 4 x 4 Wooden Blocks use for unpacking List of items included in shipment 1 Powerside Column 1 Non Powerside Colu...

Страница 19: ...devices cranes or a forklift to lift off of shipping brackets STEP 4 Slide each carriage 60 70 towards top of columns to expose base of cylinders Open the oil port of each cylinder by unscrewing the b...

Страница 20: ...afety latches There is one safety latch on each lifting carriage Once carriages raise the safety release latch will flip over This will engage the safety lock when lowered To lower lift raise carriage...

Страница 21: ...chor to be driven thru the bottom of slab if the threads are damaged or if the lift will need to be relocated See Foundation Anchoring Requi rements a ndAnchoringTip Instructions pages 12 14 STE P 11...

Страница 22: ...ave and replace sheave on roll pin The cable must be routed down the back of the column through the top of the carriage Route cable through lifting to bottom sheave E Wrap the cable through bottom she...

Страница 23: ...23 Fig 12 Fig 12...

Страница 24: ...d F Connect the long hose to the non power side fitting G Secure hose Important Make sure hose does not touch equalizing cable under Base Plate Fig 15 Steps 18 A G STEP 19 Remove the vent plug from th...

Страница 25: ...each circuit with time delay fuse or circuit breaker 208v 230v single phase 60 Hz 20 amp Verify that wiring must comply with local code Description Purpose Safety Release Handle Used to release safet...

Страница 26: ...need to be adjusted once installed on lifting carriages Position the lifting arms on the carriages using the included securing arm pins Check for proper engagement of the arm restraints arm lock and...

Страница 27: ...24 Raise lift and LISTEN You will hear the latches begin to hit and release as the lift is being raised After 3 or 4 clicks you will hear the latches synchronizing at the same time If the safety latc...

Страница 28: ...matically Post Installation Procedure Verify columns are properly shimmed and plumb Check that expansion anchors are tightened to 100 ft lbs torque Roll pins sheave pins properly attached Lifting carr...

Страница 29: ..._______________________________________________________________ ______________________________________________________________________________ _________________________________________________________...

Страница 30: ..._______________________________________________________________ ______________________________________________________________________________ _________________________________________________________...

Страница 31: ..._______________________________________________________________ ______________________________________________________________________________ _________________________________________________________...

Страница 32: ...34 Parts Diagram...

Страница 33: ...35 Parts List...

Страница 34: ...36 COMPANY INFO BACK PAGE...

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