background image

Introduction

Before beginning installation or maintenance, please read this manual to ensure correct use of the 
product. Keep the manual in a safe place for future reference.

Models HR80A, HR150A and HR260A can be used without adjustment for small or medium
capacity applications such as the drainage of high pressure and temperature steam mains and 
turbines. Pressure range of HR80A: 0.8 - 8 MPaG (115 - 1150 psig), HR150A: 1.6 - 15 MPaG 
(230 - 2175 psig), HR260A: 1.6 - 26 MPaG (230 - 3700 psig). HR260A is suitable for supercritical 
steam.

1 MPa = 10.197 kg/cm

2

,  1 bar = 0.1 MPa

For products with special specifications or with options not included in this manual, contact TLV 
for instructions.

The contents of this manual are subject to change without notice.

Continued on the next page

1. Safety Considerations

• Read this section carefully before use and be sure to follow the instructions.
• Installation, inspection, maintenance, repairs, disassembly, adjustment and valve 

opening/closing should be carried out only by trained maintenance personnel.

• The precautions listed in this manual are designed to ensure safety and prevent equipment 

damage and personal injury. For situations that may occur as a result of erroneous handling, 
three different types of cautionary items are used to indicate the degree of urgency and the 
scale of potential damage and danger: DANGER, WARNING and CAUTION.

• The three types of cautionary items above are very important for safety; be sure to observe 

all of them, as they relate to installation, use, maintenance, and repair. Furthermore, TLV 
accepts no responsibility for any accidents or damage occurring as a result of failure to 
observe these precautions.

Indicates an urgent situation that poses a threat of death or serious injury.

Indicates a DANGER, WARNING or CAUTION item.

Indicates that there is a potential threat of death or serious injury.

CAUTION

WARNING

DANGER

CAUTION

Indicates that there is a possibility of injury, or equipment/product 
damage.

Install properly and DO NOT use this product outside the 

recommended operating pressure, temperature and other specification 

ranges.

 Improper use may result in such hazards as damage to the product 

or malfunctions, which may lead to serious accidents. Local regulations 
may restrict the use of this product to below the conditions quoted.

Use hoisting equipment for heavy objects (weighing approximately 

20 kg or more). 

Failure to do so may result in back strain or other injury 

if the object should fall.

Do not subject the trap to condensate loads that exceed its 

discharge capacity. 

Failure to observe this precaution may lead to 

condensate accumulation upstream of the trap, resulting in reduced 
equipment performance or damage to the equipment.

̶ 1 ̶

Содержание PowerDyne HR150A

Страница 1: ...eserved 881 Nagasuna Noguchi Kakogawa Hyogo 675 8511 Japan Manufacturer Tel 81 0 79 422 1122 Fax 81 0 79 422 0112 THERMODYNAMIC STEAM TRAPS HR A SERIES HR150A HR260A HR80A INSTRUCTION MANUAL Keep this manual in a safe place for future reference ...

Страница 2: ...ed to indicate the degree of urgency and the scale of potential damage and danger DANGER WARNING and CAUTION The three types of cautionary items above are very important for safety be sure to observe all of them as they relate to installation use maintenance and repair Furthermore TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precaution...

Страница 3: ...hich may cause burns or other injury Use under conditions in which no water hammer will occur The impact of water hammer may damage the product leading to fluid discharge which may cause burns or other injury 2 Specifications To avoid malfunctions product damage accidents or serious injury install properly and DO NOT use this product outside the specification range Local regulations may restrict t...

Страница 4: ...ption No 1 2 3 4 5 6 7 8 9 10 Body Cover Module Valve Seat Disc Air Vent Ring Disc Holder Ring Module Gasket large Module Gasket small Screen Cover Bolt No 11 12 13 14 15 16 17 18 19 Nameplate not shown Cap Set Screw not shown Guide Pin Flange Cover Nut Hexagon Nut Eye Nut Spacer M R M R M Maintenance Kit R Repair Kit ...

Страница 5: ... models 4 Proper Installation Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel Take measures to prevent people from coming into direct contact with product outlets Install for use under conditions in which no freeze up will occur Install for use under conditions in which no water hammer will occ...

Страница 6: ...m may be seen A small amount of flash steam may be visible after the discharge Blocked Discharge Impossible No condensate is discharged The trap is quiet and makes no noise The surface temperature of the trap is low Blowing Live steam continually flows from the outlet and there is a continuous metallic sound Steam Leakage Live steam is discharged through the trap outlet together with condensate ac...

Страница 7: ...without bending as it will not return to its proper shape Remove from the body Remove the gasket and clean the sealing surfaces Be careful not to bend the screen Adjust length of spacer if necessary HR150A HR260A Tighten bolts or nuts at diagonal position sequentially after having applied antiseize to the threads and threaded bolt holes It is recommended to use new bolts and nuts for the assembly ...

Страница 8: ...rect piping Trap capacity is insufficient Change to trap of suitable capacity Trap is being used below minimum operating pressure Use within pressure range Differential pressure is low Study inlet outlet pressure including rise in outlet pipe Air vent ring bimetal or disc holder ring is broken obstructing valve closure HR80A Replace air vent ring or disc holder ring HR80A Valve chattering Leakage ...

Страница 9: ...rlier of i three 3 years after delivery of Products to the first end user in the case of sealed SST Series Products for use in steam pressure service up to 650 psig ii two 2 years after delivery of Products to the first end user in the case of PowerTrap units or iii one 1 year after delivery of Products to the first end user in the case of all other Products Notwithstanding the foregoing asserting...

Страница 10: ...EREBY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE CANNOT BE EXCLUDED SUCH DAMAGES ARE EXPRESSLY LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THE DEFECTIVE PRODUCT THIS EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES AND THE PROVISION OF THIS WARRANTY LIMITING REMEDIES HEREUNDER TO REPLACEMENT ARE INDEPENDENT PROVISIONS AND ANY DETERMINATION THAT THE LIM...

Страница 11: ...10 ...

Страница 12: ...Printed on recycled paper Tel 81 0 79 422 1122 Fax 81 0 79 422 0112 Rev 10 2021 M PAC 65339 a 881 Nagasuna Noguchi Kakogawa Hyogo 675 8511 Japan Manufacturer ...

Отзывы: