background image

Problem

Remedy

No condensate 
is discharged 
(blocked) or 
discharge is 
poor

Steam leakage 
or blowing 
(from valve 
seat)

9. Troubleshooting

If the expected performance is unachievable after installation of the trap, read chapter 4 and 
chapter 5 again and check the following points for appropriate corrective measures.

Cause

Screen is clogged with rust or scale

Disc is sticking to valve seat (due to oil, etc.)

Air vent ring (bimetal) is broken or worn, causing 
air-binding (HR80A)

Clean

Valve closure is obstructed by scale, etc.

Clean or replace screen
Replace worn parts

Clean

Replace air vent ring 
(HR80A)

Disc holder ring is broken or worn, causing air-
binding (HR80A)

Replace disc holder ring 
(HR80A)

Disc or valve seat is worn

Use within pressure range

Back pressure exceeds allowable value

Clean

Disc is sticking to top of cover (due to oil, etc.)

Steam-locking

Correct piping

Trap capacity is insufficient

Change to trap of suitable 
capacity

Trap is being used below minimum operating 
pressure

Use within pressure range

Differential pressure is low

Study inlet/outlet pressure, 
including rise in outlet pipe

Air vent ring (bimetal) or disc holder ring is 
broken, obstructing valve closure (HR80A)

Replace air vent ring or disc 
holder ring (HR80A)

Valve chattering 
(Leakage)

Leakage from a 
location other 
than valve seat 
(via discharge, 
or from 
product body)

Foreign matter or oil film on disc or valve seat

Clean

Cover is loose or module gaskets are 
damaged

Tighten cover or replace 
module gaskets

Scratches on disc or valve seat

Replace disc or module 
valve seat

Disc or valve seat is worn

Replace disc or module 
valve seat

Bypass valve is damaged or open

Replace or close bypass valve

NOTE: When replacing parts with new, use the parts list on page 3 for reference, and replace with 
parts from the Maintenance Kit and/or Repair Kit. Please note that replacement parts are only 
available as part of a replacement parts kit.

Содержание PowerDyne HR150A

Страница 1: ...eserved 881 Nagasuna Noguchi Kakogawa Hyogo 675 8511 Japan Manufacturer Tel 81 0 79 422 1122 Fax 81 0 79 422 0112 THERMODYNAMIC STEAM TRAPS HR A SERIES HR150A HR260A HR80A INSTRUCTION MANUAL Keep this manual in a safe place for future reference ...

Страница 2: ...ed to indicate the degree of urgency and the scale of potential damage and danger DANGER WARNING and CAUTION The three types of cautionary items above are very important for safety be sure to observe all of them as they relate to installation use maintenance and repair Furthermore TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precaution...

Страница 3: ...hich may cause burns or other injury Use under conditions in which no water hammer will occur The impact of water hammer may damage the product leading to fluid discharge which may cause burns or other injury 2 Specifications To avoid malfunctions product damage accidents or serious injury install properly and DO NOT use this product outside the specification range Local regulations may restrict t...

Страница 4: ...ption No 1 2 3 4 5 6 7 8 9 10 Body Cover Module Valve Seat Disc Air Vent Ring Disc Holder Ring Module Gasket large Module Gasket small Screen Cover Bolt No 11 12 13 14 15 16 17 18 19 Nameplate not shown Cap Set Screw not shown Guide Pin Flange Cover Nut Hexagon Nut Eye Nut Spacer M R M R M Maintenance Kit R Repair Kit ...

Страница 5: ... models 4 Proper Installation Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel Take measures to prevent people from coming into direct contact with product outlets Install for use under conditions in which no freeze up will occur Install for use under conditions in which no water hammer will occ...

Страница 6: ...m may be seen A small amount of flash steam may be visible after the discharge Blocked Discharge Impossible No condensate is discharged The trap is quiet and makes no noise The surface temperature of the trap is low Blowing Live steam continually flows from the outlet and there is a continuous metallic sound Steam Leakage Live steam is discharged through the trap outlet together with condensate ac...

Страница 7: ...without bending as it will not return to its proper shape Remove from the body Remove the gasket and clean the sealing surfaces Be careful not to bend the screen Adjust length of spacer if necessary HR150A HR260A Tighten bolts or nuts at diagonal position sequentially after having applied antiseize to the threads and threaded bolt holes It is recommended to use new bolts and nuts for the assembly ...

Страница 8: ...rect piping Trap capacity is insufficient Change to trap of suitable capacity Trap is being used below minimum operating pressure Use within pressure range Differential pressure is low Study inlet outlet pressure including rise in outlet pipe Air vent ring bimetal or disc holder ring is broken obstructing valve closure HR80A Replace air vent ring or disc holder ring HR80A Valve chattering Leakage ...

Страница 9: ...rlier of i three 3 years after delivery of Products to the first end user in the case of sealed SST Series Products for use in steam pressure service up to 650 psig ii two 2 years after delivery of Products to the first end user in the case of PowerTrap units or iii one 1 year after delivery of Products to the first end user in the case of all other Products Notwithstanding the foregoing asserting...

Страница 10: ...EREBY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE CANNOT BE EXCLUDED SUCH DAMAGES ARE EXPRESSLY LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THE DEFECTIVE PRODUCT THIS EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES AND THE PROVISION OF THIS WARRANTY LIMITING REMEDIES HEREUNDER TO REPLACEMENT ARE INDEPENDENT PROVISIONS AND ANY DETERMINATION THAT THE LIM...

Страница 11: ...10 ...

Страница 12: ...Printed on recycled paper Tel 81 0 79 422 1122 Fax 81 0 79 422 0112 Rev 10 2021 M PAC 65339 a 881 Nagasuna Noguchi Kakogawa Hyogo 675 8511 Japan Manufacturer ...

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