background image

Flash Steam

White jet

containing

water droplets

Live Steam Leakage

Clear, slightly

bluish jet

6. Start-up Procedure

IMPORTANT START-UP PROCEDURE

To ensure proper operation, slowly open the inlet valve slightly.  Initially 

OPEN THE VALVE ONLY 

1/32 TURN

 in order to supply steam to the trap very slowly, then 

WAIT FOR AT LEAST 30 

SECONDS

 for air to vent before fully opening the inlet valve.

7. Operational Check

A visual inspection can be carried out to aid in determining the necessity for immediate 
maintenance or repair, if the trap is open to atmosphere. If the trap does not discharge to 
atmosphere, use diagnostic equipment such as TLV TrapMan or Pocket TrapMan (within its 
pressure and temperature measuring range).

(When conducting a visual inspection, flash steam is sometimes mistaken for steam leakage. For 
this reason, the use of a steam trap diagnostic instrument such as TLV TrapMan is highly 
recommended.)

Normal:

Condensate is discharged in a short blast followed by a longer period of no 
drainage. During the discharge, flash steam may be seen. A small amount of flash 
steam may be visible after the discharge.

Blocked:
(Discharge 
Impossible)

No condensate is discharged. The trap is quiet and makes no noise. The surface 
temperature of the trap is low.

Blowing:

Live steam continually flows from the outlet, and there is a continuous metallic 
sound.

Steam 
Leakage:

Live steam is discharged through the trap outlet together with condensate, 
accompanied by a high-pitched sound.

Chattering:

The trap does not close properly. Steam is discharged from the trap in short rapid 
bursts.

Operational inspections should be performed at least twice per year, or as called for by trap 
operating conditions. Steam trap failure may result in temperature drop in the equipment, poor 
product quality or losses due to steam leakage.

8. Inspection and Maintenance

• Installation, inspection, maintenance, repairs, disassembly, adjustment and 

valve opening/closing should be carried out only by trained maintenance 
personnel.

• Before attempting to open the trap, close the inlet and outlet isolating valves and wait until the 

trap has cooled completely. Failure to do so may result in burns.

• Be sure to use the proper components and NEVER attempt to modify the product.

CAUTION

Continued on the next page

̶ 5 ̶

Содержание PowerDyne HR150A

Страница 1: ...eserved 881 Nagasuna Noguchi Kakogawa Hyogo 675 8511 Japan Manufacturer Tel 81 0 79 422 1122 Fax 81 0 79 422 0112 THERMODYNAMIC STEAM TRAPS HR A SERIES HR150A HR260A HR80A INSTRUCTION MANUAL Keep this manual in a safe place for future reference ...

Страница 2: ...ed to indicate the degree of urgency and the scale of potential damage and danger DANGER WARNING and CAUTION The three types of cautionary items above are very important for safety be sure to observe all of them as they relate to installation use maintenance and repair Furthermore TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precaution...

Страница 3: ...hich may cause burns or other injury Use under conditions in which no water hammer will occur The impact of water hammer may damage the product leading to fluid discharge which may cause burns or other injury 2 Specifications To avoid malfunctions product damage accidents or serious injury install properly and DO NOT use this product outside the specification range Local regulations may restrict t...

Страница 4: ...ption No 1 2 3 4 5 6 7 8 9 10 Body Cover Module Valve Seat Disc Air Vent Ring Disc Holder Ring Module Gasket large Module Gasket small Screen Cover Bolt No 11 12 13 14 15 16 17 18 19 Nameplate not shown Cap Set Screw not shown Guide Pin Flange Cover Nut Hexagon Nut Eye Nut Spacer M R M R M Maintenance Kit R Repair Kit ...

Страница 5: ... models 4 Proper Installation Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel Take measures to prevent people from coming into direct contact with product outlets Install for use under conditions in which no freeze up will occur Install for use under conditions in which no water hammer will occ...

Страница 6: ...m may be seen A small amount of flash steam may be visible after the discharge Blocked Discharge Impossible No condensate is discharged The trap is quiet and makes no noise The surface temperature of the trap is low Blowing Live steam continually flows from the outlet and there is a continuous metallic sound Steam Leakage Live steam is discharged through the trap outlet together with condensate ac...

Страница 7: ...without bending as it will not return to its proper shape Remove from the body Remove the gasket and clean the sealing surfaces Be careful not to bend the screen Adjust length of spacer if necessary HR150A HR260A Tighten bolts or nuts at diagonal position sequentially after having applied antiseize to the threads and threaded bolt holes It is recommended to use new bolts and nuts for the assembly ...

Страница 8: ...rect piping Trap capacity is insufficient Change to trap of suitable capacity Trap is being used below minimum operating pressure Use within pressure range Differential pressure is low Study inlet outlet pressure including rise in outlet pipe Air vent ring bimetal or disc holder ring is broken obstructing valve closure HR80A Replace air vent ring or disc holder ring HR80A Valve chattering Leakage ...

Страница 9: ...rlier of i three 3 years after delivery of Products to the first end user in the case of sealed SST Series Products for use in steam pressure service up to 650 psig ii two 2 years after delivery of Products to the first end user in the case of PowerTrap units or iii one 1 year after delivery of Products to the first end user in the case of all other Products Notwithstanding the foregoing asserting...

Страница 10: ...EREBY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE CANNOT BE EXCLUDED SUCH DAMAGES ARE EXPRESSLY LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THE DEFECTIVE PRODUCT THIS EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES AND THE PROVISION OF THIS WARRANTY LIMITING REMEDIES HEREUNDER TO REPLACEMENT ARE INDEPENDENT PROVISIONS AND ANY DETERMINATION THAT THE LIM...

Страница 11: ...10 ...

Страница 12: ...Printed on recycled paper Tel 81 0 79 422 1122 Fax 81 0 79 422 0112 Rev 10 2021 M PAC 65339 a 881 Nagasuna Noguchi Kakogawa Hyogo 675 8511 Japan Manufacturer ...

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