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© Titan Tool Inc.  All rights reserved.

11

Startup Procedure

WARNING:

High pressure device, thoroughly read and understand the warning section located in the owner's manual and

the label on the sprayer.

IMPORTANT:

Whenever starting or cleaning this sprayer, always reduce engine or motor speed.  Additionally, never operate

this sprayer for more than 10 seconds without fluid, this can cause unnecessary wear to the packings.

Do not operate dry.

Step 1:

Before you plug in the power cord to the electrical outlet or start the gas engine, do the following:

A. Tighten suction and return hoses, then install a minimum of 50' (15,2 m) of nylon airless spray hose and airless

gun.  Do not install tip yet, or remove if installed.

WARNING:

If you are supplying your own hoses and spray gun, be sure they are electrically grounded and rated for at least

3200 psi (221 bar) working pressure, and that the gun has a tip guard.  This is to reduce the risk of serious bodily injury
caused by static sparking and fluid injection or over-pressurization, causing a component rupture.

B. Preset pressure control by turning the pressure control knob counterclockwise to lowest setting.
C. Place on-off switch in the off position.
D. Be sure to fill the Wet Cup 1/3 full with Piston Seal Lubricant.

Step 2: GAS ENGINE 

A.

Check the engine oil level.

For instructions refer to the engine manual

supplied.

B.

Fill the gas tank.

Be sure the engine is cool.  Refueling a hot engine

could cause a fire.  Close the black fuel shut off lever located under the
air cleaner.  

Use unleaded high quality gasoline.

C. If a secondary hose and gun is not installed, be sure the plug is secure.
D. Place the suction tube into container containing mineral spirits.
E. Open the fuel shut off lever by pushing it in the direction of the arrow.
F. Move the throttle lever away from fuel tank.
G. Close the engine choke lever, located beneath the air cleaner.
H. Turn the engine switch on.  Turn pressure relief prime valve down to

prime position.

I. Pull the starter rope.  Holding the frame with one hand,  pull the rope

rapidly and firmly.  Continue to hold the rope as you let it return.  Pull
and return rope until engine starts.

Step 3:

Flush oil out of new paint pump: Oil is used by the factory for testing and protection.  It is necessary to flush out with 
mineral spirits before you begin to spray.
A. Pour 1/2 gallon mineral spirits into a metal container and insert syphon and return tube.
B. Turn pressure relief prime valve down to prime position and turn unit on.  Increase pressure slightly.  Let solvent

cycle for approximately 30 seconds.  Then tilt syphon tube above container and let the sprayer pump itself dry.
Then turn unit off.  If you are going to use water based paints, repeat procedure using water.

Step 4:

Prepare the paint according to manufacturer's recommendations.  Remove any skin that may have formed and stir.  
Strain the paint through a fine nylon mesh bag to remove particles that could clog spray tip.

Step 5:

Place syphon and return tubes into paint container.  Turn pressure relief priming knob, located on side of pump, 
down for priming.

Step 6:

Turn sprayer on and turn up pressure slightly.  Let circulate on prime until no bubbles filter up through the paint.

Step 7:

Hold gun firmly against a metal container, disengage trigger lock and trigger gun against side of container.  Then, 
while gun is triggered, turn the pressure relief valve to the spray position.  Keep the gun triggered until all the air is 
forced out of the system and the paint flows freely.  Release the trigger and engage gun safety lock; set gun down 
while unit pressurizes.

Step 8:

Check for leaks.  If any leaks occur, follow the proper pressure relief procedure before tightening.

Step 9:

Turn off sprayer and relieve pressure by turning pressure relief prime knob to prime.

Step 10: 

With gun trigger lock engaged, install tip and guard as instructed in separate tip or gun manual.

Step 11: 

Turn sprayer on and rotate the pressure relief prime valve to the spray position.

Step 12: 

Test on cardboard to check spray pattern.  Adjust pressure just until the spray from gun is completely atomized.

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Содержание PowerLiner 3100

Страница 1: ...C Printed in the U S A Do not use this equipment before reading this manual PowrLiner 3100 Owner s Manual For professional use only NOTE This manual contains important warnings and instructions Please...

Страница 2: ...me Assembly 15 Replacement Labels 16 Engine Assembly 18 Maintenance 19 Gear Box Assembly 20 Clutch Rotor Gear Repair 21 ON OFF Switch 21 Filter Block Assembly 22 Pressure Switch 23 Prime Relief Valve...

Страница 3: ...e the cover of the air filter and clean the element Replace the element if necessary If operating in an unusually dusty environment check the filter daily and replace if necessary Replacement elements...

Страница 4: ...ormation will be needed to validate your warranty Maintenance Schedule Check Piston Seal Lubricant Level WEEKLY PowrLiner 3100 Change Engine Oil Every 50 Hours Date Date Date Date Date Date Date Date...

Страница 5: ...ns swivels and so forth can withstand the high pressures which develop NEVER exceed the pressure rating of any component in the system 6 WARNING The paint hose can develop leaks from wear kinking abus...

Страница 6: ...rias y dem s elementos accesorios est n en condiciones de tolerar las altas presiones que se presentan JAMAS exceda la clasificaci n de presi n de cualquier componente del sistema 6 ADVERTENCIA La man...

Страница 7: ...s que tous les flexibles accessoires raccords articulations etc sont bien capables de r sister aux hautes pressions pr vues Ne d passez JAMAIS la capacit de pression nominale d aucun composant du syst...

Страница 8: ...rbon solvents Titan Tool Inc spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon solvents DO NOT USE HALOGENATED HYDROCARBONS IN THE PowrLiner 31...

Страница 9: ...n moteur au gaz De telles tincelles sont suscepti bles d enflammer les vapeurs des solvants ou les liquides pulv ris s Veillez donc toujours brancher le pulv risateur dans une prise situ e au moins 7...

Страница 10: ...contains Halogenated Hydrocarbon Solvents SOLVENTES HALOGENADOS DEFINICION Cualquier solvente a base de hidrocarburos que contenga cualquiera de estos elementos EJEMPLOS lista parcial Consulte la info...

Страница 11: ...down to prime position I Pull the starter rope Holding the frame with one hand pull the rope rapidly and firmly Continue to hold the rope as you let it return Pull and return rope until engine starts...

Страница 12: ...g the gun This will apply at cleaner more uniform line 4 Always check gun position on paper or cardboard before proceeding 5 When applying parking lot lines position the spray tip so it is beyond the...

Страница 13: ...water or solvent and using low pressure pump through system until clear If cleaning with water pump a small amount of mineral spirits or TITAN LS 10 solution through pump This will protect against co...

Страница 14: ...erial flow Pump will not maintain pressure Not enough pressure Excessive surge at spray gun Paint leaks into oil cup PROBABLE CAUSE 1 Unit unplugged or circuit fuse blown 2 Pressure setting too low 3...

Страница 15: ...26 858 636 Screw 2 27 858 002 Washer Lock 2 28 759 011 Cable Trigger Pull 1 Item Part Description Quantity 29 770 413 Screw Self Tapping 2 30 770 737 Ground wire 1 31 756 062 Plate Engine 1 32 862 46...

Страница 16: ...to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing When transporting a unit with a gas engine make sure to shut fuel off Fi...

Страница 17: ...Titan Tool Inc All rights reserved 17...

Страница 18: ...3 750 044 Engine Bearing 1 4 750 043 Engine Seal 1 5 700 722 Terminal 1 6 730 158 Dipstick 1 7 750 051 Screw 6 8 755 209 Clutch Plate 1 9 763 550 Bushing Incl 74 1 10 763 566 Screw 2 11 700 652 Screw...

Страница 19: ...ance Daily Check and fill the gas tank After the first 20 hours of operation Drain the oil and refill with clean oil Daily Check the engine oil level and fill as necessary Weekly Remove the cover of t...

Страница 20: ...30 360 Crank Shaft 1 46 730 088 Thrust Washer 1 47 700 688 Thrust Washer 1 48 730 167 Output Pinion Ass y 1 Gear Box Assembly Item Part Description Quantity 49 700 514 Thrust Washer 1 50 730 144 Snap...

Страница 21: ...g out Gear Repair Service WARNING Before proceeding follow the Pressure Relief Procedure outlined on Page 5 Additionally follow all other warnings to reduce the risk of an injection injury injury from...

Страница 22: ...00 246 Bypass Housing 1 includes items 9 10 12 700 721 005 O Ring 1 13 700 250 Bypass Valve Stem 1 14 700 244 Spring 1 15 700 248 Bypass Valve 1 Retainer 16 700 252 Bypass Cam Base with Pin 1 17 700 7...

Страница 23: ...11 and unscrew 4 Unscrew Bypass Retainer 15 and remove Bypass Valve Stem 13 5 Inspect ball on end of Stem 13 and O Ring 12 Clean or replace if worn 6 Screw completed assembly into Filter Block 25 Tigh...

Страница 24: ...Ass y 1 391 700 804 Gasket 1 392 490 109 Fitting 1 350 730 501 Fluid Section Complete items 301 305 307 323 391 392 1 700 024 Urethane O Ring optional not shown 1 NOTE Repacking kit P N 730 401 includ...

Страница 25: ...to piston 308 and secure tightly with a wrench Packing Replacement 13 Unscrew hose 19 on pg 22 from fitting 392 14 Remove screws 306 with a 3 8 allen wrench and slide pump section down so that the pis...

Страница 26: ...Coating Date Begun Site Gallons Sprayed Tips Used Date Completed Quantity Sizes Job Name Foreman s Name Type of Coating Date Begun Site Gallons Sprayed Tips Used Date Completed Quantity Sizes Job Nam...

Страница 27: ...depends on material being sprayed hose diameter and tip size DP 30 supplied with 25 of hose and a Profit Gun DP 30 0 3000 psi 017 w 1 gun 37 lbs 8 33 100 ft 703 095 703 100 1 2 HP totally enclosed AC...

Страница 28: ...t parts or tampering with the unit in a manner to impair normal operation Defective parts are to be returned to an authorized Titan sales service outlet All transportation charges including return to...

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