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© Titan Tool Inc.  All rights reserved.

19

WARNING:  When transporting a unit with a gas engine,
make sure to shut the fuel off.

The Powrliner 3100 contains a clutch that engages when the
unit is pumping.  The pump’s pressure control device engages
and disengages the clutch to control pressure.  To prevent
unnecessary wear to the clutch, it is advisable to adjust your
engine speed and pressure setting so as to limit the amount of
times the clutch engages and disengages.  This can be accom-
plished as follows:

Example
Operating one gun with .019 tip:  

To reduce clutch wear,

reduce engine speed by adjusting the throttle to a low or medi-
um setting and increase pressure only until heavy ends of spray
pattern have been eliminated.

Example
Operating one gun with .023 tip:

Increase engine speed to a

high setting and increase pressure until heavy ends of spray
pattern have been eliminated.

Example
Spraying light-bodied materials at low pressure. 

To reduce

surging at the gun and to decrease clutch wear, reduce engine
speed to idle and reduce pressure until desired spray pattern is
achieved.

Important Facts Concerning Your PowrLiner 3100

WARNING: Before proceeding, follow the Pressure Relief
Procedure outlined on Page 5.  Additionally, follow all other
warnings to reduce the risk of an injection injury, injury
from moving parts or electric shock.  Always unplug the
sprayer before servicing!

Caution:  For detailed engine maintenance and specifica-
tions, refer to the separate engine manual supplied.

Routine Maintenance

Daily:  

Check and fill the gas tank.  After the first 20 hours of

operation: Drain the oil and refill with clean oil.

Daily:

Check the engine oil level and fill as necessary.

Weekly:

Remove the cover of the air filter and clean the ele-

ment.  Replace the element if necessary.  If operating in an
unusually dusty environment, check the filter daily and replace if
necessary.

Replacement elements can be purchased from your local 

TITAN

Dealer.

Weekly:

Check the level of the Piston Seal Lubricant (PSL) in

the displacement pump packing cup.  Fill it if necessary.
Keeping PSL in the cup helps lubricate the packings and piston.  
After each 50 hours of operation: Change the engine oil.

Spark Plug: 

use only a (NKG) BP6ES plug.  Gap the plug to

0.025 - 0.030 in. (0.7 - 0.8 mm).  Be sure to use a spark plug
wrench when installing and removing the plug.

Maintenance

WARNING: Before proceeding, follow the Pressure Relief
Procedure outlined on Page 5.  Additionally, follow all other
warnings to reduce the risk of an injection injury, injury
from moving parts or electric shock.  Always unplug the
sprayer before servicing!

1. Remove (4) screws #54 located on page 20.
2. Inspect clutch plate #8 for wear.
3. If worn, remove 2 screws #10 and pull clutch from engine

shaft.

4. To reinstall new clutch, slide clutch plate assembly #8 on

engine shaft.

5. Install clutch gap tool 755-221 behind clutch plate and push

clutch against tool till tool touches the engine mount #2.

6. Tighten screws #10.
7. Reassemble engine assembly #12 with allen screws #54 on

page 20.

NOTE: All service work on the Engine must be done

by a Honda Authorized Service Center.  To
locate one in your area call Titan Customer
Service at 1-800-526-5362. 

Service / Replacement of Clutch Assembly

¤

Содержание PowerLiner 3100

Страница 1: ...C Printed in the U S A Do not use this equipment before reading this manual PowrLiner 3100 Owner s Manual For professional use only NOTE This manual contains important warnings and instructions Please...

Страница 2: ...me Assembly 15 Replacement Labels 16 Engine Assembly 18 Maintenance 19 Gear Box Assembly 20 Clutch Rotor Gear Repair 21 ON OFF Switch 21 Filter Block Assembly 22 Pressure Switch 23 Prime Relief Valve...

Страница 3: ...e the cover of the air filter and clean the element Replace the element if necessary If operating in an unusually dusty environment check the filter daily and replace if necessary Replacement elements...

Страница 4: ...ormation will be needed to validate your warranty Maintenance Schedule Check Piston Seal Lubricant Level WEEKLY PowrLiner 3100 Change Engine Oil Every 50 Hours Date Date Date Date Date Date Date Date...

Страница 5: ...ns swivels and so forth can withstand the high pressures which develop NEVER exceed the pressure rating of any component in the system 6 WARNING The paint hose can develop leaks from wear kinking abus...

Страница 6: ...rias y dem s elementos accesorios est n en condiciones de tolerar las altas presiones que se presentan JAMAS exceda la clasificaci n de presi n de cualquier componente del sistema 6 ADVERTENCIA La man...

Страница 7: ...s que tous les flexibles accessoires raccords articulations etc sont bien capables de r sister aux hautes pressions pr vues Ne d passez JAMAIS la capacit de pression nominale d aucun composant du syst...

Страница 8: ...rbon solvents Titan Tool Inc spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon solvents DO NOT USE HALOGENATED HYDROCARBONS IN THE PowrLiner 31...

Страница 9: ...n moteur au gaz De telles tincelles sont suscepti bles d enflammer les vapeurs des solvants ou les liquides pulv ris s Veillez donc toujours brancher le pulv risateur dans une prise situ e au moins 7...

Страница 10: ...contains Halogenated Hydrocarbon Solvents SOLVENTES HALOGENADOS DEFINICION Cualquier solvente a base de hidrocarburos que contenga cualquiera de estos elementos EJEMPLOS lista parcial Consulte la info...

Страница 11: ...down to prime position I Pull the starter rope Holding the frame with one hand pull the rope rapidly and firmly Continue to hold the rope as you let it return Pull and return rope until engine starts...

Страница 12: ...g the gun This will apply at cleaner more uniform line 4 Always check gun position on paper or cardboard before proceeding 5 When applying parking lot lines position the spray tip so it is beyond the...

Страница 13: ...water or solvent and using low pressure pump through system until clear If cleaning with water pump a small amount of mineral spirits or TITAN LS 10 solution through pump This will protect against co...

Страница 14: ...erial flow Pump will not maintain pressure Not enough pressure Excessive surge at spray gun Paint leaks into oil cup PROBABLE CAUSE 1 Unit unplugged or circuit fuse blown 2 Pressure setting too low 3...

Страница 15: ...26 858 636 Screw 2 27 858 002 Washer Lock 2 28 759 011 Cable Trigger Pull 1 Item Part Description Quantity 29 770 413 Screw Self Tapping 2 30 770 737 Ground wire 1 31 756 062 Plate Engine 1 32 862 46...

Страница 16: ...to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing When transporting a unit with a gas engine make sure to shut fuel off Fi...

Страница 17: ...Titan Tool Inc All rights reserved 17...

Страница 18: ...3 750 044 Engine Bearing 1 4 750 043 Engine Seal 1 5 700 722 Terminal 1 6 730 158 Dipstick 1 7 750 051 Screw 6 8 755 209 Clutch Plate 1 9 763 550 Bushing Incl 74 1 10 763 566 Screw 2 11 700 652 Screw...

Страница 19: ...ance Daily Check and fill the gas tank After the first 20 hours of operation Drain the oil and refill with clean oil Daily Check the engine oil level and fill as necessary Weekly Remove the cover of t...

Страница 20: ...30 360 Crank Shaft 1 46 730 088 Thrust Washer 1 47 700 688 Thrust Washer 1 48 730 167 Output Pinion Ass y 1 Gear Box Assembly Item Part Description Quantity 49 700 514 Thrust Washer 1 50 730 144 Snap...

Страница 21: ...g out Gear Repair Service WARNING Before proceeding follow the Pressure Relief Procedure outlined on Page 5 Additionally follow all other warnings to reduce the risk of an injection injury injury from...

Страница 22: ...00 246 Bypass Housing 1 includes items 9 10 12 700 721 005 O Ring 1 13 700 250 Bypass Valve Stem 1 14 700 244 Spring 1 15 700 248 Bypass Valve 1 Retainer 16 700 252 Bypass Cam Base with Pin 1 17 700 7...

Страница 23: ...11 and unscrew 4 Unscrew Bypass Retainer 15 and remove Bypass Valve Stem 13 5 Inspect ball on end of Stem 13 and O Ring 12 Clean or replace if worn 6 Screw completed assembly into Filter Block 25 Tigh...

Страница 24: ...Ass y 1 391 700 804 Gasket 1 392 490 109 Fitting 1 350 730 501 Fluid Section Complete items 301 305 307 323 391 392 1 700 024 Urethane O Ring optional not shown 1 NOTE Repacking kit P N 730 401 includ...

Страница 25: ...to piston 308 and secure tightly with a wrench Packing Replacement 13 Unscrew hose 19 on pg 22 from fitting 392 14 Remove screws 306 with a 3 8 allen wrench and slide pump section down so that the pis...

Страница 26: ...Coating Date Begun Site Gallons Sprayed Tips Used Date Completed Quantity Sizes Job Name Foreman s Name Type of Coating Date Begun Site Gallons Sprayed Tips Used Date Completed Quantity Sizes Job Nam...

Страница 27: ...depends on material being sprayed hose diameter and tip size DP 30 supplied with 25 of hose and a Profit Gun DP 30 0 3000 psi 017 w 1 gun 37 lbs 8 33 100 ft 703 095 703 100 1 2 HP totally enclosed AC...

Страница 28: ...t parts or tampering with the unit in a manner to impair normal operation Defective parts are to be returned to an authorized Titan sales service outlet All transportation charges including return to...

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