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© Titan Tool Inc.  All rights reserved.

13

Cleaning Procedure

WARNING: High pressure device --
Follow all safety warnings located on
sprayer and in the owner's manual.
Always clean using low pressure,
with the spray tip removed.  Always
flush into a separate metal container 
away from the sprayer.  Never clean
the exterior of the pump while the
pump is plugged in or operating.

PRESSURE RELEASE PROCEDURE:
Step 1:

Engage trigger safety lock on

gun.

Step 2:

Turn off pump and release fluid

pressure by turning the pressure relief
prime valve located on the side of pump
down.

LOW  PRESSURE CLEANING PRO-
CEDURE:
Step 3:

Remove tip and let soak clean,

in a small container of solvents or
water.  Adjust fluid pressure to lowest
possible setting.

Step 4: 

Turn the pump on.  Tilt syphon

tube above paint container, allowing the
sprayer to pump itself dry through the
return tube.

Step 5: 

Have  available container of hot

soapy water if spraying latex (or suit-
able solvent for oil base paints).  Do not
clean with mineral spirits if using latex
paint as this will make jelly.

Step 6:

Place syphon tube into contain-

er with hot soapy water or solvents.  Let
circulate for 2-3 minutes, then turn unit
off.

Step 7:

To save paint still in spray

hose, turn prime valve up to spray posi-
tion, then carefully trigger gun into and
against side  of metal paint container.
Be careful of splashing.  When cleaning
solution appears, shut off gun and place
gun in a separate metal container.
Repeat process if spraying with two
guns.

Step 8: 

Trigger gun and let cleaning

solution circulate for approximately 2-3
minutes, then turn unit off.

Step 9: 

Turn prime valve down and

remove suction tube from cleaning con-
tainer. Turn unit on and allow sprayer to
pump dry.

Step 10:

Take a clean container of

water or solvent and using low pressure
pump through  system until clear.  If
cleaning with water, pump a small
amount of mineral spirits or TITAN LS-
10 solution through pump.  This will
protect against corrosion.

Step 11: 

Take suction tube out of con-

tainer and let sprayer run itself dry.

Step 12:

Check filter on pump and gun.

Clean or replace.

Step 13: 

Remove spray tip from sol-

vent, clean with a soft bristle brush and
store in a dry place.

PROBABLE CAUSE

1. Inadequate fluid delivery
2. Fluid not atomizing
3. Insufficient velocity
4. Material too cohesive
5. Tip worn past pump capacity

1. Worn tip
2. Tip may be chipped

1. Plugged, worn or chipped tip

1. Leak in suction tube
2. Not enough hose

3. Tip too large or worn

PROBLEM

Tails

Heavy centered pattern

Distorted pattern

Pattern expanding and
contracting (Surge)

REMEDY

1. Increase pressure
2. Change to smaller tip
3. Clean gun & pump filters
4. Reduce viscosity
5. Replace

1. Replace
2. Replace

1. Clean or replace

1. Tighten
2. Use a minimum of 50'  

(15m) of 1/4" high 
pressure hose

3. Replace with a new or 

smaller tip

TROUBLESHOOTING SPRAY PATTERNS

REMEDY

1. Inspect connections for 

air leaks

2. Disassemble and clean
3. Inspect and adjust
4. Inspect and replace

1. Replace
2. Adjust
3. Clean

1. Check fluid supply
2. Clean
3. Replace

PROBABLE CAUSE

1. Air in system

2. Dirty gun
3. Needle assembly out of adjustment
4. Broken or chipped seat

1. Worn or broken needle & seat
2. Needle assembly out of adjustment
3. Dirty gun

1. No paint
2. Plugged filter or tip
3. Broken needle in gun

PROBLEM

Spitting gun

Gun will not shut off

Gun does not spray

TROUBLESHOOTING AIRLESS GUN

Tips are selected by the orifice size and fan width at 6” from the sur-
face. (1704 is .017 orifice and a 4” wide pattern.)

Recommendations:

Application                                                          Tip

Parking Lot Lines  . . . . . . . . . . . . . . . . . . . . . .645-1704*
Side Marks Long  . . . . . . . . . . . . . . . . . . . . . .645-2304
Athletic Lines  . . . . . . . . . . . . . . . . . . . . . . . . .645-1502
Crosswalks  . . . . . . . . . . . . . . . . . . . . . . . . . .645-1910
Stencilling

 . . . . . . . . . . . . . . . . . . . . . . . . . .641-317

Curbs

 . . . . . . . . . . . . . . . . . . . . . . . . . .645-1706

General Painting . . . . . . . . . . . . . . . . . . . . . . .641-517*

* Packaged with unit.

AIRLESS TIP SELECTION

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Содержание PowerLiner 3100

Страница 1: ...C Printed in the U S A Do not use this equipment before reading this manual PowrLiner 3100 Owner s Manual For professional use only NOTE This manual contains important warnings and instructions Please...

Страница 2: ...me Assembly 15 Replacement Labels 16 Engine Assembly 18 Maintenance 19 Gear Box Assembly 20 Clutch Rotor Gear Repair 21 ON OFF Switch 21 Filter Block Assembly 22 Pressure Switch 23 Prime Relief Valve...

Страница 3: ...e the cover of the air filter and clean the element Replace the element if necessary If operating in an unusually dusty environment check the filter daily and replace if necessary Replacement elements...

Страница 4: ...ormation will be needed to validate your warranty Maintenance Schedule Check Piston Seal Lubricant Level WEEKLY PowrLiner 3100 Change Engine Oil Every 50 Hours Date Date Date Date Date Date Date Date...

Страница 5: ...ns swivels and so forth can withstand the high pressures which develop NEVER exceed the pressure rating of any component in the system 6 WARNING The paint hose can develop leaks from wear kinking abus...

Страница 6: ...rias y dem s elementos accesorios est n en condiciones de tolerar las altas presiones que se presentan JAMAS exceda la clasificaci n de presi n de cualquier componente del sistema 6 ADVERTENCIA La man...

Страница 7: ...s que tous les flexibles accessoires raccords articulations etc sont bien capables de r sister aux hautes pressions pr vues Ne d passez JAMAIS la capacit de pression nominale d aucun composant du syst...

Страница 8: ...rbon solvents Titan Tool Inc spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon solvents DO NOT USE HALOGENATED HYDROCARBONS IN THE PowrLiner 31...

Страница 9: ...n moteur au gaz De telles tincelles sont suscepti bles d enflammer les vapeurs des solvants ou les liquides pulv ris s Veillez donc toujours brancher le pulv risateur dans une prise situ e au moins 7...

Страница 10: ...contains Halogenated Hydrocarbon Solvents SOLVENTES HALOGENADOS DEFINICION Cualquier solvente a base de hidrocarburos que contenga cualquiera de estos elementos EJEMPLOS lista parcial Consulte la info...

Страница 11: ...down to prime position I Pull the starter rope Holding the frame with one hand pull the rope rapidly and firmly Continue to hold the rope as you let it return Pull and return rope until engine starts...

Страница 12: ...g the gun This will apply at cleaner more uniform line 4 Always check gun position on paper or cardboard before proceeding 5 When applying parking lot lines position the spray tip so it is beyond the...

Страница 13: ...water or solvent and using low pressure pump through system until clear If cleaning with water pump a small amount of mineral spirits or TITAN LS 10 solution through pump This will protect against co...

Страница 14: ...erial flow Pump will not maintain pressure Not enough pressure Excessive surge at spray gun Paint leaks into oil cup PROBABLE CAUSE 1 Unit unplugged or circuit fuse blown 2 Pressure setting too low 3...

Страница 15: ...26 858 636 Screw 2 27 858 002 Washer Lock 2 28 759 011 Cable Trigger Pull 1 Item Part Description Quantity 29 770 413 Screw Self Tapping 2 30 770 737 Ground wire 1 31 756 062 Plate Engine 1 32 862 46...

Страница 16: ...to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing When transporting a unit with a gas engine make sure to shut fuel off Fi...

Страница 17: ...Titan Tool Inc All rights reserved 17...

Страница 18: ...3 750 044 Engine Bearing 1 4 750 043 Engine Seal 1 5 700 722 Terminal 1 6 730 158 Dipstick 1 7 750 051 Screw 6 8 755 209 Clutch Plate 1 9 763 550 Bushing Incl 74 1 10 763 566 Screw 2 11 700 652 Screw...

Страница 19: ...ance Daily Check and fill the gas tank After the first 20 hours of operation Drain the oil and refill with clean oil Daily Check the engine oil level and fill as necessary Weekly Remove the cover of t...

Страница 20: ...30 360 Crank Shaft 1 46 730 088 Thrust Washer 1 47 700 688 Thrust Washer 1 48 730 167 Output Pinion Ass y 1 Gear Box Assembly Item Part Description Quantity 49 700 514 Thrust Washer 1 50 730 144 Snap...

Страница 21: ...g out Gear Repair Service WARNING Before proceeding follow the Pressure Relief Procedure outlined on Page 5 Additionally follow all other warnings to reduce the risk of an injection injury injury from...

Страница 22: ...00 246 Bypass Housing 1 includes items 9 10 12 700 721 005 O Ring 1 13 700 250 Bypass Valve Stem 1 14 700 244 Spring 1 15 700 248 Bypass Valve 1 Retainer 16 700 252 Bypass Cam Base with Pin 1 17 700 7...

Страница 23: ...11 and unscrew 4 Unscrew Bypass Retainer 15 and remove Bypass Valve Stem 13 5 Inspect ball on end of Stem 13 and O Ring 12 Clean or replace if worn 6 Screw completed assembly into Filter Block 25 Tigh...

Страница 24: ...Ass y 1 391 700 804 Gasket 1 392 490 109 Fitting 1 350 730 501 Fluid Section Complete items 301 305 307 323 391 392 1 700 024 Urethane O Ring optional not shown 1 NOTE Repacking kit P N 730 401 includ...

Страница 25: ...to piston 308 and secure tightly with a wrench Packing Replacement 13 Unscrew hose 19 on pg 22 from fitting 392 14 Remove screws 306 with a 3 8 allen wrench and slide pump section down so that the pis...

Страница 26: ...Coating Date Begun Site Gallons Sprayed Tips Used Date Completed Quantity Sizes Job Name Foreman s Name Type of Coating Date Begun Site Gallons Sprayed Tips Used Date Completed Quantity Sizes Job Nam...

Страница 27: ...depends on material being sprayed hose diameter and tip size DP 30 supplied with 25 of hose and a Profit Gun DP 30 0 3000 psi 017 w 1 gun 37 lbs 8 33 100 ft 703 095 703 100 1 2 HP totally enclosed AC...

Страница 28: ...t parts or tampering with the unit in a manner to impair normal operation Defective parts are to be returned to an authorized Titan sales service outlet All transportation charges including return to...

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