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28009-09   09/16

VERSALIFT   SST-37/40-EIH

OPERA

TION

This chapter provides operators and ground crew 

with recommended aerial lift operating procedures,  

descriptions and detailed operating information 

about the controls at each control station.  Operators 

and ground crews are responsible for knowing and 

applying this information to job site situations.

Only properly trained operators are qualified to 

operate the 

Versalift

 aerial lift.  Operator training 

shall include complete instruction and understanding 

of the manufacturer’s manuals, employer’s work 

rules, and all related governmental regulations.  Prior 

to operation from the platform the machine must 

be operating properly, must have been installed 

properly, inspected, and maintained in accordance 

with the manufacturer’s instructions.  All safety signs, 

guards, and covers must be in place and in proper 

condition.

 DANGER:

 

AN UNTRAINED OR CARELESS 

OPERATOR SUB JECTS HIM/HERSELF AND 

OTHERS TO DEATH OR SERIOUS INJURY.

It is the responsibility of the operator and ground 

crew to make certain that the identification, operation, 

and instructional decals are not lost, damaged, or 

illegible.  If these conditions exist the decals must 

be replaced before lift operation.  Refer to the Decal 

Placement illustration in Section 6 of this manual for 

decal location and parts listing.

POSITIONING THE VERSALIFT FOR 

OPERATION

This section describes proper positioning of the 

Versalift aerial lift so that it will be as stable and useful 

as possible.  The information in this section includes 

orientation of the truck at the work site, a checklist 

of responsibilities before leaving the truck cab, and 

requirements after leaving the truck cab.

ORIENTING THE TRUCK AT THE WORK SITE

 - 

Be sure to park the truck on firm level ground.  Do 

not operate the Versalift unit on a slope greater 

than 5 degrees (1 foot rise in 12 feet) on units not 

equipped with outriggers.  On units with outriggers, 

aerial device must be leveled within 2° of horizontal 

OPERATION

prior to operation.  Refer to slope indicators provided 

on the chassis to show whether the aerial device is 

positioned within limits permitted.  Slope reduces 

the vehicle’s stability and places additional stress 

on the lift and components.  Maintaining the correct 

tire pressure and engaging the outriggers (if so 

equipped) contribute to vehicle stability.  Refer to 

the subtitle “Outriggers” in this section for further 

details on engaging the outriggers.  If there is any 

doubt about vehicle stability under any condition, do 

not operate the lift.

 

DANGER:

 

NEVER OPERATE THE LIFT ON 

A SLOPE GREATER THAN 5°.  WITHOUT PROPER 

STABILITY THE UNIT MAY TIP RESULTING IN 

DEATH OR SERIOUS INJURY.

RESPONSIBILITIES BEFORE LEAVING THE 

TRUCK CAB - 

Perform the following steps in 

preparing to operate the aerial-lift.  It is assumed 

that the truck engine is still running. 

1. 

Set the parking brake and the brake lock (if so 

equipped).

2. 

Shift the truck transmission into neutral 

(manual transmission) or park (automatic 

transmission).  

3. 

Turn on the warning light flashers.

4. 

Depress the clutch and engage the PTO, if so 

equipped. 

5. 

Activate the master control with the toggle 

switch on the truck dashboard.  A red light next 

to the toggle switch on the dashboard indicates 

when the master control system is energized.  

The truck ignition must be on unless equipped 

with an auxiliary engine.

REQUIREMENTS AFTER LEAVING THE TRUCK 

CAB:

 

1. 

Check wind and weather conditions.  Do not 

operate the platform if wind gust exceeds 

30 mph (48 km/hr) or if there is a threat of 

electrical storm.

2. 

After leaving the cab chock the wheels.  This 

is extremely important because the brake 

systems on some larger trucks have a critical 

weakness.  They may be engaged by locking 

the drive shaft behind the transmission.  If the 

weight is reduced from one of the rear wheels, 

PRIOR TO OPERATING THE AERIAL LIFT, 

REFER TO “DAILY VISUAL INSPECTION”, 

SECTION 6 OF THIS MANUAL.  DAILY 

VISUAL INSPECTION MUST BE PERFORMED 

BEFORE OPERATING THE LIFT.

Содержание Versalift SST-37-EIH

Страница 1: ...TIME MANUFACTURING CO DO NOT ATTEMPT TO OPERATE THIS VERSALIFT UNTIL YOU HAVE READ AND UNDERSTOOD ALL INFORMATION IN BOTH OPERATOR S AND SERVICE MANUALS PROVIDED WITH EACH VERSALIFT MANUAL PART NUMBER...

Страница 2: ......

Страница 3: ...Manufacturer s satisfaction to have been originally defective Correction of such defects by repair to or supplying of replacements for defective parts shall constitute fulfillment of all obligations...

Страница 4: ......

Страница 5: ...nd What is not Insulated 2 9 Additional Safety Considerations 2 10 Speci cations Section 3 General Speci cations 3 1 Option Speci cations 3 2 Dimensional Speci cations 3 5 Vehicle Speci cations 3 11 O...

Страница 6: ......

Страница 7: ...rsonnel at work stations above the ground This aerial device as manufactured meets or exceeds all applicableANSI A92 2 Full controls at the platform and complete freedom of boom movements make the Ver...

Страница 8: ...1 2 28009 09 09 16 VERSALIFT SST 37 40 EIH INTRODUCTION...

Страница 9: ...at can be protected against only by the exercise of INTELLIGENCE CARE AND COMMON SENSE It is essential to have COMPETENT CAREFUL PERSONNEL TRAINED in the INTENDED USE SAFE OPERATION MAINTENANCE AND SE...

Страница 10: ...of accidents is greatly dependent upon good judgement and common sense of the operator It is the responsibility of the operator to use the Versalift only when it has been installed and maintained in a...

Страница 11: ...2 3 28009 09 09 16 VERSALIFT SST 37 40 EIH RESPONSIBILITIES SAFETY...

Страница 12: ...2 4 28009 09 09 16 VERSALIFT SST 37 40 EIH RESPONSIBILITIES SAFETY...

Страница 13: ...2 5 28009 09 09 16 VERSALIFT SST 37 40 EIH RESPONSIBILITIES SAFETY...

Страница 14: ...ituations that might occur during the use or operation of the Versalift Some of these safety problems are very basic and as a result are often taken for granted Always engage the outriggers and mainta...

Страница 15: ...rs and another conductor Never allow anyone on the ground to touch the unit when the lift is being used to work on or near electrical lines Never use the VERSALIFT as a crane Stow the booms securely b...

Страница 16: ...RSALIFT SST 37 40 EIH RESPONSIBILITIES SAFETY Stand only on the platform oor Don t climb out of a raised platform onto poles etc Keep the fiberglass booms clean and dry Foreign substances on the booms...

Страница 17: ...rs hot sticks etc maintain safe approach distances and follow company work practices Area 2 Upper Boom Insulation Section This section provides insulation between the boom tip area and earth ground wh...

Страница 18: ...l force any trapped air out of the hydraulic system Donotoperatetheliftfromtheplatform until this process is completed Air trapped in the hydraulic oil can cause lift movements to be erratic and unpre...

Страница 19: ...boom assembly The hoses routed through the outer inner boom assembly are non conductive and fully contained within the boom assembly The outer inner boom assembly articulates from 14 below horizontal...

Страница 20: ...rical work at 46 KV and below in accordance with ANSI A92 2 requirements Aerial devices may be designed and con gured for gloving work and tool methods at 46KV and below The outer inner boom assembly...

Страница 21: ...tuates a pressure switch An additional pass in the collector assembly is usually required TWO SPEED MANUAL THROTTLE CONTROL This system provides for aerial lift operation at e cient economical engine...

Страница 22: ...testing The insert is tested per ANSI A92 2 CATEGORY D DIELECTRIC TESTING AND CERTIFICATION Testing and certification for ANSI A92 2 Category D are available These aerial devices which are designed a...

Страница 23: ...ure 2250 PSI 158 kg cm2 Flow Rate 3 GPM 11 lpm Filtration 10 micron return 100 mesh suction System Type Open center Boom Action Inner Boom 116 in 2 9 m Extension Outer Boom 14 to 74 Outer Boom With Gr...

Страница 24: ...3 6 28009 09 09 16 VERSALIFT SST 37 40 EIH SPECIFICATIONS SST 37 EIH Platform Travel...

Страница 25: ...3 7 28009 09 09 16 VERSALIFT SST 37 40 EIH SPECIFICATIONS...

Страница 26: ...System Operating Pressure 2250 PSI 158 kg cm2 Flow Rate 3 GPM 11 lpm Filtration 10 micron return 100 mesh suction System Type Open center Boom Action Inner Boom 116 in 2 9 m Extension Outer Boom 140 t...

Страница 27: ...3 9 28009 09 09 16 VERSALIFT SST 37 40 EIH SPECIFICATIONS SST 40 EIH Platform Travel...

Страница 28: ...3 10 28009 09 09 16 VERSALIFT SST 37 40 EIH SPECIFICATIONS...

Страница 29: ...60 kg 6 000 lbs 2720 kg Front 13 860 lbs 6287 kg 13 500 lbs 6120 kg Rear GM 4500 Chassis 450 lbs 400 lbs 17 500 lbs 7935 kg 13 100 lbs 5942 kg 204 kg 181 kg 6 000 lbs 2722 kg Front 13 500 lbs 6124 kg...

Страница 30: ...000 lbs 2722 kg Front 14 780 lbs 6704 kg 13 500 lbs 6124 kg Rear GM 4500 Chassis 450 lbs 400 lbs 17 500 lbs 7935 kg 13 100 lbs 5942 kg 204 kg 181 kg 6 000 lbs 2722 kg Front 13 500 lbs 6124 kg Rear Wi...

Страница 31: ...3 13 28009 09 09 16 VERSALIFT SST 37 40 EIH SPECIFICATIONS...

Страница 32: ...3 14 28009 09 09 16 VERSALIFT SST 37 40 EIH SPECIFICATIONS...

Страница 33: ...d with outriggers On units with outriggers aerial device must be leveled within 2 of horizontal OPERATION prior to operation Refer to slope indicators provided on the chassis to show whether the aeria...

Страница 34: ...Start Up Procedures When Operating From the Ground Position the truck as described in this section In extremely cold weather allow the aerial lift to idle a few minutes before engaging a load Further...

Страница 35: ...l Operation in this section Operating Where Electrical Hazards Are Present It is imperative that the aerial device operator understand the dangers associated with operating near electrical hazards Due...

Страница 36: ...m and the throttle control options When the light is lit the toggle switch is energizing these systems ENGINE START STOP Standard The engine start stop is a push button control that is usually mounted...

Страница 37: ...gers select ground controls with the control selector Then operate the outriggers as described previously Select lift controls with the control selector in order to begin operating the booms Retractin...

Страница 38: ...the outer boom inner boom rotation and lower boom PLATFORM LEVELING CONTROL Optional This control activates the hydraulic platform leveling to stow unstow or level the platform Hand Held Remote Lower...

Страница 39: ...erator to control all lift movements Lift operations are selected by depressing the safety trigger while actuating the single stick control handle Slowly move the single stick lever in the desired dir...

Страница 40: ...tools Push and release the throttle control to increase the engine speed Push and release again to return to idle EMERGENCY LOWERING Optional If the aerial lift s main power source fails the emergency...

Страница 41: ...the outriggers if so equipped and fully retract the inner boom when using the boom lifting eye Boom movements should be smooth to avoid swinging the load Do not exceed the load limits stated on the d...

Страница 42: ......

Страница 43: ...he booms can be lowered using the set screw on the holding valve located at the cylinders The boom will drift down as the hydraulic oil passes through the holding valve The speed of the boom s descent...

Страница 44: ...ity leveled lift DANGER THE TRUCK TRANSMISSION MUST BE IN NEUTRAL OR PARK BEFORE USING THE ENGINE START STOP STARTING THE TRUCK IN GEAR WILL CAUSE MOVEMENT WHICH MAY CAUSE DEATH OR SERIOUS INJURY TO T...

Страница 45: ...ial lift to conserve the hydraulic oil If operation of any aerial lift function is not possible then use the holding valve set screw and the manual rotation procedure described earlier in this chapter...

Страница 46: ......

Страница 47: ...s designed to provide years of reliable service with minimum maintenance A routine preventive maintenance program will assure extended aerial lift service The operator is responsible for detecting mai...

Страница 48: ...be cleaned daily with a lint free cloth If the berglass sections require a more thorough cleaning refer to Service Procedure Section Care of Fiberglass Booms of the SST 37 40 EIH Service and Installat...

Страница 49: ...ection in this section for complete description of checks Additional copies of this form may be obtained from Time Manufacturing Company DAY SUN MON TUE WED THU FRI SAT DATE INSPECT BOOMS FOR TRASH DE...

Страница 50: ...6 4 28009 09 09 16 VERSALIFT SST 37 40 EIH DAILY VISUAL INSPECTION...

Страница 51: ...6 5 28009 09 09 16 VERSALIFT SST 37 40 EIH DAILY VISUAL INSPECTION...

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