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Use and Maintenance Manual - R13 R17 Series

Page 30

USE INSTRUCTIONS

Before using the machine read this chapter thoroughly.

WARNING!

Follow exclusively the instructions given in the next paragraphs and the safety rules described both

hereafter and in the previous paragraphs. Read the next paragraphs carefully in order to properly

understand the on/off procedures as well as all operations and their correct use.

5.1.

Platform control panel/wire control

The control panel is located on the platform. The control panel is fixed to the front guard rail and is used to:



Turn the machine ON/OFF.



Move the platform during ordinary working procedures.



Display some parameters (alarms, dead-man’s working, etc…).

Fig. 7

Содержание AIRO R Series

Страница 1: ...DORAS AUTOPROPULSADAS ZELFRIJDENDE HOOGWERKERS SJ LVG ENDE ARBETSPLATTFORMAR SAMOKRETNE RADNE PLATFORME R SERIES R13 S R13 DC R17 S R17 DC USE AND MAINTENANCE MANUAL ENGLISH ORIGINAL INSTRUCTIONS AIRO...

Страница 2: ...01 Changed maximum drive speed due to displacement pump change 2013 10 Specified instructions for harness anchoring points 2014 03 Specified instructions for drive on uneven surfaces and or slopes 201...

Страница 3: ...7 1 3 1 Leaving at height 8 1 4 Description of the machine 8 1 5 Control panels 9 1 6 Drive power 9 1 7 Machine life demolition and decommissioning 9 1 8 Identification 10 1 9 Location of main compon...

Страница 4: ...ng lights ZA 43 5 2 Ground control panel electric control unit 44 5 2 1 On off key control panel selector A 45 5 2 2 Emergency stop button B 45 5 2 3 Thermic or electric work power selector C OPTIONAL...

Страница 5: ...Pressure relief valve adjustment and operation check 71 7 2 9 Inclinometer operation check 72 7 2 10 Operation check of M1 microswitches 73 7 2 11 MRT microswitch operation check 73 7 2 12 M2A M2B mi...

Страница 6: ...your country from the boards responsible for industrial safety This manual contains a final section called Check register for a better filing of documents and recording of any modifications 1 1 2 1 D...

Страница 7: ...undergoes the following tests Braking test Overload test Operating test 1 3 Intended use The machine described in this use and maintenance manual is a self propelled elevating work platform intended f...

Страница 8: ...t accesses leaves the platform What said above is not a formal authorization of the manufacturer for the leaving at height but it wants to supply information to the employer who is fully responsible f...

Страница 9: ...ergency situations a key selector to select the control panel and to start the machine 1 6 Drive power The machines are powered by a dual powered system heat motor standard petrol motor optional diese...

Страница 10: ...various stickers applied on the machine be lost or illegible it is to be replaced as soon as possible In order to identify the machine when no plate is available the serial number is also stamped on t...

Страница 11: ...6 optional 230V single phase power plug 7 Spirit level for visual check of machine levelling 8 First boom lifting cylinder 9 Second boom lifting cylinder 10 Jib lifting cylinder 11 Cage lifting cylind...

Страница 12: ...4 8 x 2 8 x 6 6 ft Transport dimensions with retracted jib N A m N A ft Machine weight unloaded N A Kg N A lb Stability limit Longitudinal inclination 0 5 0 5 Transversal inclination 0 5 0 5 Maximum w...

Страница 13: ...N A 230V single phase electric pump Motor type Single phase 230V 50Hz single phase 230V 50Hz Motor power 2 2 kW 3 hp Max absorbed current 14 A 14 A Max drive speed 0 72 km h 0 4 mph In some cases dif...

Страница 14: ...ted jib N A m N A N A Machine weight unloaded 2150 Kg 4740 lbs Stability limit Longitudinal inclination 0 5 0 5 Transversal inclination 0 5 0 5 Maximum wind speed 12 5 m s 28 mph Maximum manual force...

Страница 15: ...A 230V single phase electric pump Motor type Single phase 230V 50Hz single phase 230V 50Hz Motor power 2 2 kW 3 hp Max absorbed current 14 A 14 A Max drive speed 0 72 km h 0 4 mph In some cases diffe...

Страница 16: ...Use and Maintenance Manual R13 R17 Series Page 16 Fig 3...

Страница 17: ...ne weight unloaded N A Kg N D lbs Stability limit Longitudinal inclination 0 5 0 5 Transversal inclination 0 5 0 5 Maximum wind speed 12 5 m s 28 mph Maximum manual force 200 N 45 lbf Stabilization ar...

Страница 18: ...A 230V single phase electric pump Motor type Single phase 230V 50Hz single phase 230V 50Hz Motor power 2 2 kW 2 9 hp Max absorbed current 14 A 14 A Max drive speed 0 72 km h 0 44 mph In some cases dif...

Страница 19: ...retracted jib N A m N A ft Machine weight unloaded 2200 Kg 4850 lbs Stability limit Longitudinal inclination 0 5 0 5 Transversal inclination 0 5 0 5 Maximum wind speed 12 5 m s 27 9 mph Maximum manua...

Страница 20: ...N A 230V single phase electric pump Motor type Single phase 230V 50Hz single phase 230V 50Hz Motor power 2 2 kW 2 9 hp Max absorbed current 14 A 14 A Max drive speed 0 72 km h 0 44 mph In some cases d...

Страница 21: ...Use and Maintenance Manual R13 R17 Series Page 21 Fig 4...

Страница 22: ...eed 100dB A As to vibrations in ordinary working conditions The average weighted quadratic value in frequency of the acceleration which the upper members have to withstand is below 2 5 m sec for each...

Страница 23: ...ed for people carriage therefore it is necessary to comply with the current local regulations relevant to this class of machines see paragraphs 1 At least two users must operate the machine one of the...

Страница 24: ...conditions is forbidden in particular wind speeds must not exceed the limits indicated in the technical specifications to measure speeds see following chapters Machines with a wind speed limit of 0 m...

Страница 25: ...ant warning light turns off and all lifting movements are inhibited Cage lowering on the ground is still possible lowering and turret rotation in both directions at automatically reduced speed To avoi...

Страница 26: ...some spray Large branches in motion Whistling heard in overhead wires Umbrella use becomes difficult 7 51 62 13 9 17 2 Near gale moderate gale Sea heaps up and foam begins to streak Whole trees in mo...

Страница 27: ...th of machine measured outside the wheels or Cross width of machine measured between levelling outrigger centres i cm Wheel base Longitudinal length of machine measured between wheel centres or Longit...

Страница 28: ...contact with or vicinity to power lines A minimum distance must be kept from the power lines according to applicable laws and the following table Type of power lines Voltage KV Minimum distance m Ligh...

Страница 29: ...tions indicated on the platform plate Check the perfect integrity of the machine by sight check and read the plates showing machine operating limits Before using the machine the operator must always c...

Страница 30: ...the previous paragraphs Read the next paragraphs carefully in order to properly understand the on off procedures as well as all operations and their correct use 5 1 Platform control panel wire control...

Страница 31: ...ign phase we considered stability and overload criteria increased as reported by the EN280 in paragraphs 5 4 1 5 and 5 4 1 6 All movements except for platform rotation and platform level compensation...

Страница 32: ...nel on your shoulder Select the operating mode Wire control by setting selector R to position 1 Place yourself at safety distance from the machine in lateral position compared to platform and control...

Страница 33: ...ovements it is advisable to operate the proportional levers gradually WARNING The operator on the cage is not allowed to carry out translation and stabilization operations For these operations the ope...

Страница 34: ...hine is not correctly positioned stabilization is necessary to operate the machine again While using the outriggers an automatic system stops platform lifting in the event that one of the pads does no...

Страница 35: ...modes manual mode see previous paragraph automatic mode For AUTOMATIC STABILIZATION set control lever D down The control system will independently control the outriggers until the machine is levelled...

Страница 36: ...nly if The machine is in a stationary position no other controls are under way The green warning light ZC is lit the turret is in the central position The boom is fully lowered The machine is placed o...

Страница 37: ...e if the tracks are at intermediate positions machine unlevelled It is recommended to use the narrow track width only when required to cross reduced spaces For all other movements including loading un...

Страница 38: ...al I Turret Rotation proportional control lever L Jib up down proportional control lever M Telescopic extension retraction proportional control lever N Second boom lifting lowering proportional contro...

Страница 39: ...ight up steady Within 10 seconds set gradually the proportional lever N upwards to lift or downwards to lower 5 1 2 3 Telescopic boom extension retraction Once the operations in paragraph 5 1 2 have b...

Страница 40: ...ce Press dead man pedal S on the platform The green led ZB will light up steady Within 10 seconds set gradually the proportional lever H upwards for anticlockwise rotation or downwards for clockwise r...

Страница 41: ...if on to press the electric pump press button E See next paragraphs for operations modes of the starting button of the electric pump 5 1 3 3 Enabled electric pump warning light T OPTIONAL When green w...

Страница 42: ...edal has been pressed for less than 10 seconds Or dead man button was pressed for less than 2 seconds 5 1 3 7 2 Central turret warning light ZC This light is on when turret is in central position When...

Страница 43: ...ble at reduced speed Booms must be lowered completely and outriggers positioned on a firm ground WARNING The activation of this indicator warns of a dangerous situation since the machine has reached a...

Страница 44: ...meters working hours Diesel motor operational faults battery charger operation etc IT IS FORBIDDEN To use the ground control panel as a workstation when personnel is on the platform Use the ground con...

Страница 45: ...of ramps 5 2 1 On off key control panel selector A The on off key located on the ground control panel is used to turn ON the machine by selecting one of the two control panels o Platform controls ena...

Страница 46: ...hine warning light on G The green light is ON when the machine is turned ON and the ground control panel is enabled the on off key should be kept in turret position 5 2 7 Heat motor warning lights H L...

Страница 47: ...r and get on board Check that once you are on the platform the bar falls down closing the access Fasten the safety harness to the provided hooks To get on the platform use only the access equipment th...

Страница 48: ...see instructions in next paragraph If you want to use the electric propulsion select the electric power by the selector F on the control panel and start the motor using button E see instructions in n...

Страница 49: ...the Use and Maintenance manual of the motor NOTE The heat motor can be started only if the dead man pedal or dead man button are not pressed This means that the motor can be started only if the platf...

Страница 50: ...he power mains having all protections according to the current standards in force and with the following features Power voltage 230V 10 Frequency 50 60 Hz Activated grounding line Magneto thermic swit...

Страница 51: ...leasing the dead man pedal the operation is immediately stopped In the event of an immediate stop braking is sudden On the ground control panel press the emergency stop button on the ground control pa...

Страница 52: ...se electric pump OPTIONAL To stop the electrical pump optional From the platform control station wire control Press the green start stop button Otherwise press the emergency stop button On the ground...

Страница 53: ...d valves and achieved movements 3 Remove lever C from its housing on the structure and insert it on manual pump D 4 Activate the emergency pump 5 Check the correct execution of this procedure Solenoid...

Страница 54: ...e emergency movement of the outriggers remove the seal WARNING It is absolutely forbidden to operate the outriggers by means of emergency controls if any operators are on the platform The emergency co...

Страница 55: ...ctivate the compressed air line insert a tube connected to the air system into the inlet D Now compressed air is available in the platform inlet E The plugs and sockets equipped on standard machines c...

Страница 56: ...ccording to the instructions given in the previous paragraphs Always set the machine to rest position platform completely lowered Press the emergency Stop button on the ground control panel Remove the...

Страница 57: ...ying In order to carry the machine to the various working sites follow the instructions given below Considering the large dimensions of some models before carrying it is recommended to inquire about t...

Страница 58: ...radient to be measured Position a spirit level on the wood board and lift the downstream extremity of the latter until it is level Now measure the distance between the board and the ground A divide th...

Страница 59: ...on the vehicle platform secure it with bands over the second boom as indicated in X and protect painting by inserting a protection element between the band and the boom Before carrying the machine che...

Страница 60: ...motor only when it is not running and sufficiently cool except for those operations such as oil change which must be performed when the motor is hot Risk of burns in contact with hot parts Do not use...

Страница 61: ...tightening see paragraph Various adjustments Every year Check of drive reduction gear oil change Every year Telescopic boom sliding blocks adjustments Every year Tracks condition and tension check Eve...

Страница 62: ...fittings 6 Elastic supports of heat motor 7 turntable fixing screws Fig 23 TORQUE WRENCH SETTING S I thread normal pitch Class 8 8 8G 10 9 10K 12 9 12K Diameter kgm Nm kgm Nm kgm Nm M4 0 28 2 8 0 39 3...

Страница 63: ...member to grease the articulated joints in the following cases After washing the machine Before using the machine again after a long time interval After using the machine in adverse environmental cond...

Страница 64: ...f oil and quantity indicated in the table below HYDRAULIC SYSTEM OIL BRAND TYPE 20 C 79 C TYPE 30 C 48 C REQUIRED QUANTITY SYNTHETIC OILS 28 Litres ESSO Invarol EP46 Invarol EP22 AGIP Arnica 46 Arnica...

Страница 65: ...d at 7 2 3 1 1 Warning During the entire washing procedure avoid air entering the system 7 2 3 5 Filling After washing fill the hydraulic circuit bleed and check the level Bear in mind that contact of...

Страница 66: ...ystem could occur In extreme cases washing the seal housings can cause greater leaks To prevent faults as well as avoid any negative effect on oil quality after the conversion it is best to filter the...

Страница 67: ...equipped with a visual clogging indicator During normal operation the visual indicator is in the green zone When the indicator is in the red zone the filtering cartridge is to be replaced However the...

Страница 68: ...nged when the reduction gear is hot Fig 28 To change the oil unscrew cap A and place a container of a 2 litre capacity under it Empty the reduction gear body completely clean it as described above and...

Страница 69: ...clearance between the blocks of the boom is 0 5 1 mm in case of higher clearance tighten the sliding blocks as follows Remove locking pin A Screw the sliding block B with a screwdriver for single slo...

Страница 70: ...r life of the tracks check their tensioning at least once a month To check the tracks tensioning lift the chassis from the ground using the stabilization control visually check the clearance of the tr...

Страница 71: ...ick coupling 1 4 BSP Using the ground control panel lift the machine up to the end stop Check the pressure value The correct value is indicated in the chapter Technical features To calibrate the press...

Страница 72: ...limits the control is carried out with reference to one axis only X axis Check operation at least once a year Fig 32 To check the inclinometer operation according to the longitudinal axis generally X...

Страница 73: ...rotating turret position is controlled by microswitch MRT Check operation at least once a year With turret outside position 0 microswitch MRT is open and The central turret green warning light is off...

Страница 74: ...14 1 Dead man pedal To check the dead man PEDAL Move the drive joystick forward and backward in sequence WITHOUT PRESSING THE dead man PEDAL Check that the machine does not perform any movement Hold...

Страница 75: ...d man button beforehand If this is pressed for more than 3 seconds and no operation is performed all movements are stopped to operate the machine again release the dead man button and press it again T...

Страница 76: ...object on the battery 7 3 1 Starter battery maintenance The starter battery does not require any special maintenance Keep terminals clean by removing any oxidation residues Check correct terminal tigh...

Страница 77: ...t 80 GREEN the charge of the battery is at 100 To access the battery charger and indicator it is necessary to remove the cover The flashing LED on the battery charger indicator described in the previo...

Страница 78: ...s of the same voltage capacity dimensions and mass Batteries must be approved by the manufacturer Do not dispose of batteries in the environment after replacement Comply with the current local standar...

Страница 79: ...ribed in this manual were subject to the CE type test according to the Directive 2006 42 EC The certification was issued by ICE Spa Via Garibaldi 20 40011 Anzola Emilia BO Italy Test carrying out is s...

Страница 80: ...009 Control panel sticker 1 13 043 10 013 A levelling outrigger retraction 2 14 043 10 014 B levelling outrigger retraction 2 15 043 10 015 C levelling outrigger retraction 2 16 043 10 016 D levelling...

Страница 81: ...Use and Maintenance Manual R13 R17 Series Page 81...

Страница 82: ...e agency responsible for checking it in Italy ASL or ARPA Obligatory periodic inspections to verify the structure proper machine functioning and the protection and safety systems Such inspections are...

Страница 83: ...Use and Maintenance Manual R13 R17 Series Page 83 REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY Date Observations Signature Stamp...

Страница 84: ...ins on the structure DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR DEFORMATION OF TUBES AND CABLES Most of all check at juncti...

Страница 85: ...RKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR GREASING See chapter 7 2 2 Monthly operation It is not necessary to indicate its executio...

Страница 86: ...not necessary to indicate its execution every month but at least every year when the other operations are carried out DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR...

Страница 87: ...E REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR BATTERY STATE See chapter 7 3 Daily operation It is not necessary to indicate its e...

Страница 88: ...BOOM SLIDING BLOCKS CLEARANCE ADJUSTMENT See chapter 7 2 6 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR TRACKS CONDITION AND...

Страница 89: ...BE PERFORMED TOTAL OIL CHANGE IN HYDRAULIC TANK AND DRIVE REDUCTION GEARS EVERY TWO YEARS See chapter 7 2 3 and 7 2 5 DATE REMARKS SIGNATURE STAMP 2nd YEAR 4th YEAR 6th YEAR 8th YEAR 10th YEAR HYDRAUL...

Страница 90: ...t YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR BRAKING SYSTEM EFFICIENCY CHECK Going down a ramp with max slope indicated in chapter Technical features at the...

Страница 91: ...AR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR STICKERS AND PLATES CHECK See Chapter 9 Check the legibility of the aluminium plate on the platform where the main...

Страница 92: ...ee chapter 07 02 2014 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR CHECK OF EMERGENCY DEVICES DESCRIPTION OF OPERATIONS TO BE...

Страница 93: ...and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register THE SELLER THE PURCHASER SUBSEQUENT TRANSFERS OF...

Страница 94: ...OF OWNERSHIP COMPANY DATE We affirm that as of the date quoted above the technical dimensional and functional features of this machine were in conformance with what was originally required and that an...

Страница 95: ...s Page 95 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPT...

Страница 96: ...s Page 96 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPT...

Страница 97: ...E EV23 A LEVELLING JACK LOWERING SOLENOID VALVE EV24 A LEVELLING JACK LIFTING SOLENOID VALVE EV25 B LEVELLING JACK LOWERING SOLENOID VALVE EV26 B LEVELLING JACK LIFTING SOLENOID VALVE EV27 C LEVELLING...

Страница 98: ...Use and Maintenance Manual R13 R17 Series Page 98...

Страница 99: ...Use and Maintenance Manual R13 R17 Series Page 99 12 WIRING DIAGRAM 043 08 001...

Страница 100: ...Use and Maintenance Manual R13 R17 Series Page 100 043 08 002...

Страница 101: ...Use and Maintenance Manual R13 R17 Series Page 101...

Страница 102: ...Use and Maintenance Manual R13 R17 Series Page 102 CE Connector 9 10 11 and 12 free CE connector 9 10 11 and 12 free...

Страница 103: ...Use and Maintenance Manual R13 R17 Series Page 103 059 08 005 CA1...

Страница 104: ...Use and Maintenance Manual R13 R17 Series Page 104 059 08 007 CR...

Страница 105: ...Use and Maintenance Manual R13 R17 Series Page 105 059 08 001...

Страница 106: ...Use and Maintenance Manual R13 R17 Series Page 106 059 08 006...

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Страница 109: ...Use and Maintenance Manual R13 R17 Series Page 109 059 08 012...

Страница 110: ...and with the model certified by Faisant l objet de la pr sente d claration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung...

Страница 111: ...tified by Faisant l objet de la pr sente d claration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht den 2006 42 CE...

Страница 112: ...ertified by Faisant l objet de la pr sente d claration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht den 2006 42...

Страница 113: ...tified by Faisant l objet de la pr sente d claration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht den 2006 42 CE...

Страница 114: ...TIGIEFFE S r l a socio unico Via Villasuperiore 82 42045 Luzzara RE ITALIA 39 0522 977365 39 0522 977015 WEB www airo com e mail info airo com...

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